CITY PILING SDN BHD ( 671791-U )

No. 17-2, Jalan USJ 10/1E, UEP Subang Jaya, 47620 Subang Jaya, Selangor Darul Ehsan.
Tel : 03-5631 6282 Fax : 03-5632 6282

Method Statement for Jack-In Pile Installation

1. SCOPE
1.1 This procedure refers to the installation of Jack-In piles only

2. EQUIPMENT
Jack-In Machine
2.1 System Used : Gripped System
2.2 Maximum Pile Size : 150mm ~ 250mm Square, 150mm ~ 250mm diameter
2.3 Maximum Jacking Force : 100ton

Other Equipment
2.1 Air Compressor/ Diamond Cutter
2.2 Welding Set
2.3 Generator Set

3. SETTING OUT OF LOCATIONS

3.1 The pile position is set out on site using steel peg.
3.2 2 reference steel peg would be installed equidistance from the pile centre at about 500mm away.
3.3 The pile would then be pitched and positioned into the exact pile point position such that the reference peg are
equidistance from the pile face.

4. HANDLING, PITCHING, INSTALLATION AND EXTENSION

4.1 All handling and lifting will be at the designed lifting points and support points.
During pitching and installation the verticality of the pile will be continuously monitored and plumbed to ensure
the pile is centrally in line with the pile axis to receive the ram to prevent pile whip, twist or rotation.
Each pile shall be clearly marked with red ink at 300mm intervals along its length to enable the jacked In
pressure/force to be.recorded at every 300mm depth of pile penetration.
The pile will be extended by butt-welding the steels plate on the pile heads. On completion of welding the slag will
be chipped off and wife brushed to receive bitumen or anti rust paint.

4.2 Installation of Pile

The vertical support structure of the jack-in machine is plumbed to ensure vertically by means of a spirit level or
plumb line. This is achieved by adjusting the four stabilizers. Pile shall be lifted and inserted into the equipment by
crane. The pile shall be position into the grip of the equipment and gripped the pile body. Once the pile vertical and
in position, jacking commences.
During the pile installation, the hydraulic pressure of main jacks is measured by the pressure gauge, and the
corresponding pile penetrations are recorded by the site staff at regular intervals. The pile may be extended by means
of welding. Except for pile jointing, each pile is jacked in continuously until the required resistance or penetration
is reached.
The required resistance is normally twice the pile working load, or higher of the jack supervising engineer so desired.
The corresponding pressure in the main jacks and the penetration are recorded.
The portion of the installed piles which is above ground may be cut to enable movement of rig.
 CITY PILING SDN BHD ( 671791-U )
No. 17-2, Jalan USJ 10/1E, UEP Subang Jaya, 47620 Subang Jaya, Selangor Darul Ehsan.
Tel : 03-5631 6282 Fax : 03-5632 6282

4.3 Termination Criteria

The jack-in force is determined by the engineer. Once the required pressure corresponds to the required jack-in
force is indicated in the pressure gauge, the pressure is held for 30 seconds. The set criteria is that the same
required pressure is achieved consecutively for two times, each time held for 30 seconds and each settlement
should not exceed 15mm.
 CITY PILING SDN BHD ( 671791-U )
No. 17-2, Jalan USJ 10/1E, UEP Subang Jaya, 47620 Subang Jaya, Selangor Darul Ehsan.
Tel : 03-5631 6282 Fax : 03-5632 6282

Method Statement for Jack-In Pile Installation

5. SAFETY

5.1 Statutory safety requirements (General Duties of Employees, Section 24, Occupational Safety and Health Act, 1994)
Site specific safety requirements, as set out in the contract; and the main contractor's Environment, Safety. Health
and Security Plan.

5.2 HSE Officer

HSE Officer will coordinating all safety-related activities at the work site, and ensuring that all safety requirement
are complied.

5.3 Pile Installation

Pile installation involves jacking and lifting. The potential hazards and the respective precautions are as below:

Hazard Precautions
Sinking 1. Ensuring ground is reasonably level.
2. Ensure equipment is level
3. Use matting if ground is soft
4. Do no attempt to track across water ponded area.
Pile falling during pitching 1. Use approved and tested wire ropes.
2. Double loop of wire rope around the pile to avoid slipping (pile surface is smooth)
3. Do no drag the pile more than 12m from the jack-in cylinder
4. Stay away from pile during dragging and pitching.
Others 1. Operator should always view at the worker working at the grip clamp and only
grip the pile where operator is free from clamp
2. Ensure no worker is under the object when being lifted.
3. Regular checking of lifting cables.

5. CUTTING OF PILES
The work involve cutting of piles with mechanical driven diamond cutter at high speed. The risks and precaution are as follows:

Hazard Precautions
Stuck by flying material 1. Stay at least 4m during cutting.
Dust 1. Operator must wear dust mask
Cut by cutter 1. Only experienced worker is a allowed to work
Falling of piles 1. If piles above cut off level are more than 4m high, it should be supported
by crane or clamped by the equipment.
 CITY PILING SDN BHD
DTZB100 HYDRAULIC STATIC PILE DRIVER
 CITY PILING SDN BHD

DTZB100 TECHNICAL DATA

Item Parameter

The side piling pressing Max.pile pressing (19.7MPa) 100ft

capability -in hydraulic cylinder Max.piling speed 3.9m/min
works
Max.piling speed 2.0m/min

Pressing - stroke 1.5m

Longtitudinal stroke (one time) 2.2m

Capability of motion Transverse stroke (one time) 0.4m

Rotive angle (one time) 9

Forward 9.2m/min

Backward 18.1m/min
Stepping Speed
Left 9.2m/min

Right 18.1m/min

Vertical motion stroke >3m,<6m

Length of pile 1.45m

Long ship slideway 117.9KPa

Ground pressure (at 90t)
Short ship slideway 136.9KPa

Side pile distance 710mm

Side jacking
Corner pile distance 1176mm

Appliable Spun Pile 200mm 250mm & 300mm

Optional pile clamping jaw

Appliable Square Pile 150mm, 200mm, 250mm & 300mm

ions for transportation (all of Crane (L x W x H) 7036 x 1786 x 1383
oversize or overweight parts of Long ship (L x W x H) 6500 x 650 x 663
machine)
Short ship (L x W x H) 2100 x 1600 x 997
 CITY PILING SDN BHD ( 671791-U )
No. 17-2, Jalan USJ 10/1E, UEP Subang Jaya, 47620 Subang Jaya, Selangor Darul Ehsan.
Tel : 03-5631 6282 Fax : 03-5632 6282

Pile presing rated pressure (100tf) 20Mpa

Lifting rated pressure 18MPa

Pile pressing flow rate 117L/min

Hydraulic system
Lifting flow rate 91L/min

HY80Y-RP
Hydraulic pump model
HY63Y-LP

Y225S-4-V1 (37W

Vertical)
Motor Model
Y180M-4-V1 (30KW

Vertical)

Pile pressing power 37KW

Electrical system Lifting power 30KW

Voltage 380V

Currency 74+60 =134A

Frequency 50HZ

YCW - 3x32 +
Power cable
2 x 16

Main Body Dimension (LxWxH) (mm) 6700 x 4400 x 5500

Wight of main machine 513T