IFC+Solar+Report Web+ 08+05
IFC+Solar+Report Web+ 08+05
Power Plants
A Project Developers Guide
In partnership with
International Finance Corporation 2015
All rights reserved.
2121 Pennsylvania Avenue, N.W.
Washington, D.C. 20433
ifc.org
ACKNOWLEDGEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1 EXECUTIVE SUMMARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3 SOLAR PV TECHNOLOGY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6 SITE SELECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7 PLANT DESIGN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
10 CONSTRUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Table of Contents i
List of Figures
Figure 1: Project Development Stages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Figure 9: Efficiency Curves of Low, Medium and High Efficiency Inverters as Functions
of the Input Power to Inverter Rated Capacity Ratios. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Figure 18: Typical Transformer Locations and Voltage Levels in a Solar Plant
where Export to Grid is at HV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Figure 20: Typical EPC Construction Phase and Handover Protocol . . . . . . . . . . . . . . . . . . . . . . . . . 106
Figure 31: Forecasted Average Capex Costs for Multi-MW Solar PV Park, 20102020. . . . . . . . . . . 174
Figure 32: A
verage Breakdown Costs for a Ground-mounted Solar PV Project. . . . . . . . . . . . . . . . . 175
Figure 36: Reduction in Module Efficiency with Average Temperature Coefficient . . . . . . . . . . . . . 199
Table 21: 2013/14 Solar PV Capex and Opex Cost Variations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
Table 22: Average Benchmark Costs for Ground-mounted Solar PV Development . . . . . . . . . . . . . 176
CFADS Cash Flow Available for Debt Service IAC Intermediate Acceptance Certificate
List of Abbreviations v
List of Abbreviations (continued)
ISC Short-Circuit Current PID Potential Induced Degradation
JI Joint Implementation PIR Passive Infrared
JNNSM Jawaharlal Nehru National Solar Mission PPA Power Purchase Agreement
kWh Kilowatt Hour PR Performance Ratio
LCOE Levelised Cost of Electricity PV Photovoltaic
LD Liquidated Damages REC Renewable Energy Certificate
LLCR Loan Life Coverage Ratio REC Renewable Energy Credit
LPS Lightning Protection System REIPPP Renewable Energy Independent Power
LTV Loan to Value Producer Procurement
MPPT Maximum Power Point Tracking SCADA Supervisory Control and Data Acquisition
NAPCC National Action Plan on Climate Change THD Total Harmonic Distortion
NHSFO Non Honoring of Sovereign Financial UNFCCC United Nations Framework Convention on
Obligations Climate Change
Although it currently represents a small percentage of global power generation, installations of solar
photovoltaic (PV) power plants are growing rapidly for both utility-scale and distributed power generation
applications. Reductions in costs driven by technological advances, economies of scale in manufacturing,
and innovations in financing have brought solar power within reach of grid parity in an increasing
number of markets. Continued advancements and further cost reductions will expand these opportunities,
including in developing countries where favourable solar conditions exist. Policy environments for
renewable energy in the developing world are being refined, drawing on the lessons learned from
the successes and failures of policies adopted in first-mover markets. We now see several regulatory
models being successfully deployed in the developing world with consequent increase in investment and
installations. Solar is proving to be viable in more places and for more applications than many industry
experts predicted even a few years ago.
At the same time, this rapid market growth has been accompanied by an observed uneven expertise and
know-how demonstrated by new market entrants. Building capacity and knowledge on the practical
aspects of solar power project development, particularly for smaller developers, will help ensure that new
PV projects are well-designed, well-executed, and built to last.
Enhancing access to power is a key priority for the International Finance Corporation (IFC), and solar
power is an area where we have significant expertise. IFC has invested in more than 55 solar power
projects globally representing about 1,400 MW of capacity, with key recent transactions in Thailand, the
Philippines, India, China, Jordan, Mexico, South Africa, Honduras, and Chile.
We trust that this publication will help build capacity amongst key stakeholders, as solar power continues
to become a more and more important contributor to meeting the energy needs in emerging economies.
John Kellenberg
Manager, Energy & Efficiency Resource Advisory
Foreword 1
Acknowledgements
This publication is an expanded and updated version of the Utility-Scale Solar Power Plants guidebook
published by IFC in 2011. Both versions (2011 and present) were developed by Sgurr Energy under
contract for IFC, with substantial contributions from IFC staff. Ben Lumby was the lead author and
technical editor within Sgurr Energy and was greatly assisted by Vicky McLean. Stratos Tavoulareas
(IFC) managed the development of the book and contributed extensively to the content with additional
input from IFC colleagues Alex Blake and Lauren Inouye.
The authors are grateful for the input and peer review of IFC technical and finance experts
Guido Agostinelli, Pep Bardouille, Katharina Gassner, Chandra Govindarajalu, Rory Jones,
Hemant Mandal, Elena Merle-Beral, Alasdair Miller, Alejandro Moreno, Juan Payeras and Bryanne Tait.
Jeremy Levin and John Kellenberg provided valuable input, guidance and management support
throughout. Additionally, this publication would not have been possible without the input of SgurrEnergy
team members working from the head office in Glasgow (UK) and offices in India, South Africa, France,
Canada, U.S. and China.
IFC would like to thank the governments of Ireland, Luxembourg, the Netherlands, Norway, and
Switzerland for their support in producing this report.
1: Executive Summary 3
of the Sustainable Energy for All Initiative achieving Project development activities are interrelated and
universal access, accelerating improvements in energy often are carried out in parallel. Technical aspects
efficiency, and doubling the global share of renewable that determine the plant design and energy yield are
energy by 2030. The World Bank Group recognizes that accompanied by efforts to secure permits/licenses
each country determines its own path for achieving its and financing. Assessments are repeated at increasing
energy aspirations, and that each countrys transition levels of detail and certainty as the project moves
to a sustainable energy sector involves a unique mix forward. For example, a preliminary design is initially
of resource opportunities and challenges, prompting a developed (prefeasibility study) along with a high-level
different emphasis on access, efficiency, and renewable assessment of the regulatory environment and price of
energy. power, enabling a back of the envelope analysis to
be carried out to determine whether the project meets
Enhancing access to power is a key priority for IFC, investor requirements. If the project looks promising, the
which supports private sector investment in renewable developer decides to proceed further. If the project does
energy solutions. As of May 2015, IFC has made over not appear to meet hurdle rates, changes to the design or
350 investments in power in more than 65 countries. We financing adjustments may be considered, or the project
are often at the forefront of markets opening to private development may be terminated. Similar analysis is
participation. IFC has invested in more than 55 solar repeated in the feasibility study at a more granular level of
projects, representing about 1,400 MW of capacity, with detail, ultimately leading to another go/no-go decision.
key transactions in Thailand, the Philippines, India, China, Throughout the project development process, there are
Jordan, Mexico, South Africa, Honduras, and Chile. several key decision points when modifications are made,
and the decision to proceed further is re-assessed. Changes
The objective of this guidebook is to enhance the readers
are common until financial closure is achieved. After this,
understanding of how to successfully develop, finance,
the focus shifts to procuring the equipment, construction,
construct, and operate utility-scale solar PV power plants.
and commissioning the power plant within the projected
It is aimed at project developers entering the market, and
schedule and budget.
meant as a reference source for contractors, investors,
government decision makers, and other stakeholders This guide covers the key building blocks to developing a
working on PV projects in emerging markets. This report successful utility-scale solar power project (the threshold
is a substantially expanded version (second edition) of for utility-scale depends on the market, but generally at
an earlier IFC publication, Utility-Scale Solar Power least 5 MW). Most lessons learned in this segment of the
Plants, which was released in 2011. Substantial progress solar industry are drawn from experiences in developed
in the number of PV projects implemented globally and markets. However, this guide makes an effort to anticipate
dramatic reduction in PV technology prices justified the and address the concerns of projects in emerging
need for an update in this fast moving market. economies. In doing so, the guidebook covers the key three
themes:
The guidebook focuses on aspects of project development
that are specific to solar. From this perspective it covers 1. Optimum power plant design: A key project
all aspects of the overall project development process development challenge is to design a PV power
including site identification, plant design, energy yield, plant that is optimally balanced in terms of cost and
permits/licenses, contractual arrangements, and financing, performance for a specific site.
giving sparser coverage to general project development 2. Project implementation: Achieving project completion
basics that are not specific to solar. on time and within budget with a power plant
that operates efficiently and reliably, and generates
the expected energy and revenue, is another key
1: Executive Summary 5
connection agreement. The agreement, as well as Section 8 of the report provides more information on
applicable regulations should clearly state the conditions permits, licensing and environmental considerations.
of the PV developers access to the grid, and provide the
guidelines for design, ownership, and operation of the Engineering, procurement and construction can be broken
grid connection. Access to land is also a basic requirement into multiple contracts, but care must be taken to spell
for project development. Project land must be purchased out responsibilities, so that all parties are clear on who
or leased for longer than the debt coverage period; a is managing various risks and the overall process. In
minimum of 1520 years is desirable, although a 4050 some cases, overall coordination is performed by the PV
year lease is often signed. In addition to the project site, plant owner (if it has the in-house engineering expertise
the developer needs to secure access to the land over which and experience in similar projects) or by an engineering
the grid connection will be laid out. Land use issues are company that is hired as a management contractor acting
reviewed along with the technical aspects of site selection on behalf of the owner. However, the most common
in Section 6. approach in building PV plants is turn-key responsibility
through an EPC contract. An EPC contract involves
1.2 PROJECT IMPLEMENTATION one organization (the EPC Contractor) who has full
responsibility to complete the project on time, under
The objective of the project implementation process is to
budget, and within the specified performance. The EPC
complete the project on schedule and within the allocated
contactor is paid a higher fee in return for managing
budget, with a PV power plant that operates efficiently
and taking responsibility for all the risks of the project.
and reliably, and generates the expected volumes of energy
Section 9 provides more details on the development of
and revenue. In order to achieve this objective, a number
a contracting strategy, and Annex 2 contains Heads
of key activities need to be completed successfully.
of Terms for an EPC contract. Section 10 reviews the
construction process.
Permits and licensing is often a very bureaucratic process
involving multiple agencies in the central and local
Operation and Maintenance (O&M) of PV plants can
governments which may not coordinate their procedures
be performed by the owner or contractors. Regular
and requirements. The list of permits/agreements needed
maintenance (including cleaning of the PV modules) is
is usually very long and differs from country to country.
relatively easy and can be done by local staff trained by
Typically, at least the following are needed: 1) Land lease
the equipment suppliers. Monitoring of plant performance
agreement; 2) Site access permit; 3) Building permits; 4)
can be achieved remotely by the original equipment
Environmental permit; 5) Grid connection agreement;
manufacturer (OEM) or other asset manager. Spare parts,
and 6) Operator/generation license. Understanding
both for plant inventory and in response to equipment
the requirements and the local context is essential.
failures, need to be purchased from the OEM or an
Consultations with the relevant authorities, the local
alternative supplier. Section 11 provides more information
community, and stakeholders are also important for a
on O&M contracting structures and best practices, while
smoother approval process.
an overview of key terms for an O&M term sheet is found
in Annex 3.
Environmental and social assessments should be performed
early in the project planning process and actions should be
Annex 4 provides an overview of the rooftop solar
taken to mitigate potential adverse impacts.
market. This is an important development as distributed
PV systems have grown and are expected to continue
Grid connection agreement is critical to ensure that the
growing substantially. These PV systems are installed on
PV plant can evacuate the power generated to the grid.
rooftops of residential buildings (typically 1050 kW) and
1: Executive Summary 7
Key risks associated with PV projects: The appropriate financing arrangement depends on
the specifics of each PV project, including investor risk
Completion risks affected by permitting/licensing and
appetite. The most common arrangement for such projects
construction delays.
generally is to use a project finance type arrangement,
Energy yield: how much energy the facility will be typically with at least 30 percent equity and the remainder
producing depends on the energy resource and the as debt. However, all equity financing may be chosen in
design of the PV plant. An incorrect estimation of certain situations. For example, if local commercial debt
the energy resource, an unforeseen change in weather is difficult to access or is expensive, or the due diligence
patterns and performance degradation of the PV plant process for obtaining debt is expected to slow down a
could significantly affect the revenue of the project. project and tariffs are sufficiently high, equity investors
Regulatory environment: Changes impacting the may be incentivized to back the entire project. While debt
amount of power the off-taker is obligated to purchase is cheaper than equity, all equity financing can allow for
and the price they pay can clearly impact the project, speedier project development, a priority in markets where
especially when applied retroactively. While this is a specified amount of construction must be achieved by
not the norm, several countries (including developed a certain deadline in order to be eligible for incentives.
markets generally seen as credible!) have implemented This dynamic is not unique to solar, but as solar projects
retroactive changes, raising the risk associated have historically been smaller, it has been more feasible
regulatory incentives. A comprehensive assessment for developers to finance them without debt financing,
of the power sector provides useful insight into the or at least to delay debt financing until the projects were
sustainability of such regulations. Developers are operational, and presented a significantly lower risk
advised to consider the viability of their projects profile to lenders. For solar projects that are among the
without subsidies or special treatment, particularly if first in their market, local banks may be reluctant to
such consideration makes the effective price of power lend until they have evidence of successful projects; in
well above the levelised cost of power in the existing such circumstances, seeking financing from development
power market. finance institutions like the IFC, which is willing to be
a first-mover in new markets for renewables, may be a
Off-taker creditworthiness: A thorough due diligence
solution. Sections 14 and 15 provide more specifics on
of the off-taker is an essential step before financing is
financing, due diligence, and the typical financial analysis
finalized.
carried out.
Boxes
Boxes elaborate on a wide variety of topics. They provide case studies and on the ground lessons learned from a variety of countries.
Issues and lessons described in these boxes will inform the actions of developers, lenders and contractors thereby promoting good practice
in the industry. This will help facilitate financing within the solar sector.
Many of the lessons learned reduce to the same fundamental point: for a successful project it is essential to have suitable expertise
within the project team. This does not only apply to technical expertise but also to financial, legal and other relevant fields. Suitable
expertise can be incorporated in a variety of ways: by hiring staff, using consultants or partnering with other organisations.
Even though each solar PV This section provides an overview of the project development
project may follow a different process, from inception of the idea to the start of commercial
operation. In broad terms, this process applies to the
road map, the key steps for
development of any privately-financed, utility-scale power
developing a solar PV project are plant. Aspects of the process that are unique to the use of solar
well established. PV technology, such as assessment of solar energy yield, site
selection, and technology selection are emphasized more in the
subsections below.
The concept stage is an iterative process that aims to A prefeasibility study should, at a minimum, include an
develop an understanding of the risk, project-specific assessment of:
costs and revenues that enable an assessment of project
The project site and boundary area, ensuring access to
economics. The developers objective is to obtain sufficient
the site is possible, both legally and technically.
information to make an informed decision about the
probability that the project can be taken forward. If the A conceptual design of the project giving different
project looks promising, the developer is likely to decide options of technology (if applicable) and the financial
to proceed to the next stage. impacts, including estimation of installed capacity.
Suitable site identified taking account of site constraints. The anticipated electricity tariff to be received based on
Grid access (proximity, capacity, and policy provisions for market analysis in a deregulated market, a published
access). FiT in a market with specific incentives for renewables,
Appropriate funds available to carry out the feasibility or the relevant components of the tariff in a market
assessments.
under consideration.
Identification of off-taker and available infrastructure to
take the power generated. A financial model to determine the commercial viability
of the project for further investment purposes.
An initial concept of the projects legal/corporate Assessment of the site and boundary areas including access
structure; this should be formulated to take advantage permissions and restrictions.
of existing/future incentives. At the prefeasibility stage, Conceptual design completed including consideration of
technology options and their financial impacts.
the developer may begin making assumptions about the
project company which, if the project moves ahead, Approximate costs for land, equipment, delivery, construc-
tion, and operation identified along with predicted revenue.
would be set up to develop and own the specific project
Indicative energy yield completed.
or portfolio.
Identification of anticipated electricity tariff to be received,
Solutions to specific challenges; as challenges to and review of expected terms/conditions of PPAs in the
relevant market.
the project arise, possible solutions will begin to be
identified. For example, if the power off-taker does not High-level financial analysis completed.
have a strong credit rating, the developer may want to Cost and likelihood of achieving grid connection in the re-
explore the possibility of a sovereign guarantee, and/or quired timescales identified.
support from an export credit agency or a multilateral Main environmental constraints identified along with other
potential deal breakers.
institution for example, a partial risk guarantee from
the World Bank. Assessment of current and potential future regulatory envi-
ronment completed.
Preliminary timeline for project activities; while the An initial concept of the projects legal/corporate structure.
Production of a detailed site plan, including site Inverter selection. Manufacturers are predominately
surveys, topographic contours, depiction of access based in Europe and North America, though
routes, and other civil works requirements. others are emerging in China and Japan. As above,
importation can result in delays to project schedules.
Calculation of solar resource and environmental
See Section 3.5 for further information.
characteristics, especially those that will impact
performance of technical requirements (temperature, Mounting frame or tracking system selection,
wind speed, and geological hazards). These are including consideration of site specific conditions.
discussed in Section 4. While the accuracy of satellite
2.4.2 PERMITTING AND ENVIRONMENTAL, HEALTH
data is increasing and is acceptable in many cases, it is
AND SAFETY (EHS) REQUIREMENTS
often desirable to implement site-specific measurements
Detailed review and inventory of all necessary permits
of irradiation3 as early in the project planning process
and licences needed for constructing and operating
as possible; the feasibility study stage is a good time to
the power plant. Examples are environmental permits,
bring such data into the planning process. Note that
land use permits, and generator licences. For more
irradiation levels often vary across seasons, and this
information, see Section 8.
needs to be accounted for in the financing model.
Pre-application discussions with the relevant
Electrical cabling design and single line diagrams (see
consenting authority about the schedule for permitting,
Section 7.4).
to understand the financial implications.
Electrical connections and monitoring equipment.
Detailed review of environmental and social
Grid connection design, including transformers and considerations, such as wildlife conservation or other
metering, etc. designations that may affect permissible activities at
the project sites; this is usually performed with a desk-
Full energy yield analysis using screened solar data and
based assessment and if possible supplemented by an
the optimised layout (discussed in Section 5).
initial site survey.
Assessment of all technology options and cost/benefit
Initial consultation with key stakeholders, including
analysis of potential suppliers given the project
local community stakeholders, as relevant.
location, including:
Grid connection issues. This should be a more detailed
Module selection. This is an optimized selection
assessment of likelihood, cost, and timing of grid
based on the feasibility phase output, current
connection, as well as transmission line capacities and
availability, and pricing in the market place. Note
constraints. This may also include submission of an
that in countries where the solar industry is still in
initial application into the grid interconnection queue
its infancy, there may be challenges when importing
or achieving a feasibility stage tariff approval from
the regulator.
2.4.4 PROJECT DEVELOPMENT/COMMERCIAL ASPECTS Tender and award of Owners Counsel to support
Project implementation plan Level 1 (minimum) contracts development and negotiation as well as any
including a Gantt chart laying out the project timeline, relevant legal-structuring needs and company set-up
resource requirements, project development budget, during the development phase.
procurement concept (e.g., full turnkey or multi-
It should be noted that the feasibility study may overlap
contracting approach), and O&M concept.
with activities related to permitting, financing, and
Option agreements for land access for all privately held contracts (see next phase) that are being carried out in
land or access roads, or a concession agreement with parallel. Coordination of all technical, commercial, and
the relevant authority. regulatory activities is essential for the success of the
Evaluation of the commercial structure of the project. project.
This includes evaluating the project company or
companies, which may involve a Special Purpose
Vehicle (SPV), depending on company structures
allowed under local law. This also includes evaluating
any off-shore parent-company structures and
incorporation location based on legal, financial and tax
criteria corresponding to the project.
Detailed review of environmental and social considerations Contractor prequalification, ranking, and short list
conducted.
selection.
Detailed review of required permits and licences undertaken.
Decision on the financing approach (e.g., sources and
Assessment of Capex for technology and supplier options;
proportions of equity and debt, including construction
cost/benefit for options and project location completed.
financing).
Pre-application discussions with relevant consenting
authority undertaken.
Securing financing for the project as described in
Initial consultations with key stakeholders including from
Section 14.
the community completed.
Grid connection assessment completed. Decision on contracting strategy (i.e., EPC contract or
multi-contract).
Predicted energy yields established.
2.5.1 PERMITTING
Once consents are obtained, it is important to consider
An approved permit must be obtained before construction any attached conditions that must be addressed prior
of a project commences. Permit requirements vary widely to and/or during construction. Consent conditions will
between different countries and regions and are discussed depend on site-specific characteristics and may present
in detail in Section 8. In general, the type of permits may constraints to the development timeline. For example,
include, but are not limited to: a condition of consent may be that construction is not
permitted during certain times of the year to avoid
Land lease agreement(s).
disturbing a particular species breeding season. A review
Access agreements. of all conditions should be carried out after consent is
Planning/land use consents. obtained to establish requirements and to open a dialogue
to clarify any uncertainties with the relevant authority.
Building/construction permits.
It is likely that meeting certain conditions will require
Environmental permits (forestry, endangered species, preparing additional documents for the consenting
EIA, etc.). authority, whose written approval may be required before
the development can proceed.
Social impacts (i.e., cultural heritage/archaeological
sites, stakeholder consultations). 2.5.1.1 Environmental and social considerations
Energy permit. The likely environmental and social effects of a solar
Grid connection application. project should be considered and the impact of the project
assessed. Part of this assessment could be done as a desk-
Operator/generation licences.
top study, but a site visit is essential in order to assess the
current situation of the site and surrounding environment.
It is important to consider the permitting requirements
National legislation should be reviewed to determine any
at an early stage, as the application timeline for different
country-specific requirements related to developing solar
permits will vary. The best approach is usually through
projects. Similarly, referring to international best practices
early discussions with the relevant consenting authority.
will ensure adverse project impacts are minimized and
Such discussions should establish what supporting
positive relationships developed with stakeholders.
related activities. In addition, contractual aspects are Grid connection application prepared and submitted. Grid
connection agreement signed.
covered in more detail in Section 9, and a template EPC
Contract Heads of Terms is provided in Annex 2. Review of design and permit/consent conditions completed.
substantial amount of risk from the developer to the EPC Supplier selection and ranking undertaken.
If an EPC is chosen, it is critical that the developer O&M concept and contracts prepared.
ensures that the EPC contract clearly defines expectations, Owners Engineer tender prepared.
requirements, and responsibilities. The developer should
Relevant insurance procured and contracted.
be certain that the contract is satisfactory in this regard
before signing, as it will be much easier and more Lenders Engineer and Lenders Council tenders prepared.
economical to make changes to the contract before it is Tendering and evaluation of bidders for all contracts carried
out.
signed. If the developer has little or no experience, or is
unsure of any aspect of the project, he should seek advice Contract negotiations completed.
from a consultant experienced in the respective topic. It is Bank-grade energy yield completed.
highly recommended that an Owners Engineer is engaged
Detailed bankable financial model completed.
during the development and construction phase, in order
to ensure the quality of all contractor work, as well as Transportation analysis (if required) carried out.
the meeting of timelines and maintenance of budgets. The All land and access agreements finalised.
Owners Engineer can also ensure consistency between
Project risk analysis completed.
the OEM (Original Equipment Manufacturer) of the solar
modules and warranty requirements across other contracts PPA finalised with off-taker.
It is critical that the developer or project sponsor The key aspects of EPC activities are discussed below.
closely coordinates the structure, terms and timelines Section 9 provides more information on EPC contracts,
for execution of key strategic documents. Without as well as the alternative approach that involves the
close coordination, there are likely to be conflicts developer managing multiple contracts.
or contradictions between documents, or worse, the
2.6.1.1 Development of Detailed PV Design
developer can create financial obligations that cannot
be met. Critical path analysis is essential to identify The EPC contractor will prepare the necessary detail
interdependencies and key activities that require close documentation for the solar PV plant to be tendered
monitoring to avoid project delays. and constructed. The following documentation will be
prepared:
Project timelines and corresponding contractual signing
Detailed layout design.
should be coordinated to avoid sub-optimal bargaining
positions in reaching financial close. Examples of poor Detailed civil design (buildings, foundations, drainage,
coordination include: access roads).
Signing of an EPC contract before all permits and Key electrical systems must be designed in rigorous detail.
licenses are obtained. This will include equipment required for protection,
earthing and interconnection to the grid. The following
The EPC contract and PPA should be negotiated in parallel designs and specifications should be prepared:
to the financing, as some financial institutions may need to
Overall single line diagrams.
request changes to the contract terms.
Medium voltage (MV) and low voltage (LV) switch
2.6 STAGE 5 ENGINEERING, PROCUREMENT, gear line diagrams.
CONSTRUCTION AND COMMERCIAL
OPERATION Protection systems.
A single EPC contract is most commonly used for Interconnection systems and design.
developing PV plants. In this case, one contractor is Auxiliary power requirements.
responsible for the complete project. The EPC contractor
Control systems.
is required to confirm the solar energy resource, develop
the detailed design of the PV plant, estimate its energy
Civil engineering items should be developed to a level
yield, procure the equipment according to specifications
suitable for construction. These will include designs
agreed upon with the developer, construct the PV plant,
of array foundations and buildings, as well as roads
carry out the acceptance tests, and transfer the plant for
and infrastructure required for implementation and
commercial operation to its owner/operator.
operation. The design basis criteria should be determined
Modules are either mounted on This section discusses module technologies, mounting systems,
fixed angle frames or on sun- inverters and methods of quantifying plant performance.
It provides an overview of current commercially available
tracking frames. Fixed frames
technologies used in utility-scale solar PV projects. The purpose
are simpler to install, cheaper, is to provide a framework of understanding for developers and
and require less maintenance. investors before they commit to a specific technology.
However, tracking systems
PV cell technologies are broadly categorised as either crystalline
can increase yield by up to 45
or thin-film. Crystalline silicon (c-Si) cells provide high efficiency
percent. Tracking, particularly for modules. They are sub-divided into mono-crystalline silicon
areas with a high direct/diffuse (mono-c-Si) or multi-crystalline silicon (multi-c-Si). Mono-c-Si
irradiation ratio, also enables a cells are generally the most efficient, but are also more costly
smoother power output. than multi-c-Si. Thin-film cells provide a cheaper alternative, but
are less efficient.6 There are three main types of thin-film cells:
Cadmium Telluride (CdTe), Copper Indium (Gallium) Di-Selenide
(CIGS/CIS), and Amorphous Silicon (a-Si).
6 Less efficient modules mean that more area is required to produce the same power.
3: Solar PV Technology 23
individual string Maximum Power Point Tracking (MPPT)7 3.2 OVERVIEW OF GROUND MOUNTED PV
and require less specialised maintenance skills. String POWER PLANT
configurations offer more design flexibility. Figure 2 gives an overview of a megawatt-scale grid-
connected solar PV power plant. The main components
PV modules and inverters are all subject to certification,
include:
predominantly by the International Electrotechnical
Commission (IEC). New standards are currently under Solar PV modules: These convert solar radiation
development for evaluating PV module components and directly into electricity through the photovoltaic effect
materials. in a silent and clean process that requires no moving
parts. The PV effect is a semiconductor effect whereby
The performance ratio (PR) of a well-designed PV power solar radiation falling onto the semiconductor PV cells
plant will typically be in the region of 77 percent to 86 percent generates electron movement. The output from a solar
(with an annual average PR of 82 percent), degrading over the PV cell is DC electricity. A PV power plant contains
lifetime of the plant. In general, good quality PV modules may many cells connected together in modules and many
be expected to have a useful life of 25 to 30 years. modules connected together in strings8 to produce the
required DC power output.
7 The purpose of the MPPT system to sample the output of the cells and 8 Modules may be connected together in a series to produce a string of
apply the proper resistance (load) to obtain maximum power for any given modules. When connected in a series the voltage increases. Strings of modules
environmental conditions. connected in parallel increase the current output.
Utility Grid
Sunlight
Solar Modules
LV/MV
Voltage
Step Up
Mounting Racks
AC Utility
Meter
Inverter
&
Transfers DC DC/AC Disconnects
Electricity to
Inverter
AC
Service
Transfers the Panel
Converted AC
Electricity
Unusual semiconducting properties required for PV cells limit Due to reduced manufacturing costs and maturity of the
the raw materials from which they may be manufactured. technology, wafer-based crystalline modules are expected
Silicon is the most common material, but cells using CdTe and to maintain a market share of up to 80 percent until at least
CIGS/CIS are also viable. Emerging PV technologies such as 2017.10 Thin-film (17 percent) and high efficiency (3 percent)
organic cells are made from polymers. However, they are not modules are expected to make up the remaining 20 percent.
commercially available yet.
9 Responsibility for this is defined in the grid connection contract. Normally, the 10 European Photovoltaic Industry Association, Global Market Outlook for
onus is on the grid operator to maintain the equipment in the grid operators Photovoltaics 2013-2017, http://www.epia.org/fileadmin/user_upload/
boundaryand there will be a cost to be paid by the PV plant owner. Publications/GMO_2013_-_Final_PDF.pdf, 2013 (accessed July 2014).
3: Solar PV Technology 25
Figure 3: PV Technology Classes
Poly/Multi
Crystaline
Crystalline Silicon
Cells
Mono Crystalline HIT
Amorphous
Thin-film Silicon
Microcrystalline
CIS/CIGS
3.3.2 CRYSTALLINE SILICON (c-Si) PV MODULES used and the simpler manufacturing process. However,
thin-film cells are less efficient.
C-Si modules consist of PV cells connected together and
encapsulated between a transparent front (usually glass)
A well-developed thin-film technology uses silicon in its
and a backing material (usually plastic or glass).
less-ordered, non-crystalline (amorphous) form. Other
technologies use CdTe and CIGS/CIS with active layers
Mono-c-Si wafers are sliced from a large single crystal
less than a few microns thick. Some thin-film technologies
ingot in a relatively expensive process.
have a less established track record than many crystalline
Cheaper, multi-c-Si wafers may be made by a variety of technologies. The main characteristics of thin-film
techniques. One of the technologies involves the carefully technologies are described in the following sections.
controlled casting of molten multi-silicon, which is then
3.3.3.1 Amorphous Silicon (a-Si)
sliced into wafers. These can be much larger than mono-
crystalline wafers. Multi-crystalline cells produced in this In a-Si technologies, the long-range order of c-Si is
way are currently cheaper, but the end product is generally not present and the atoms form a continuous random
not as efficient as mono-crystalline technology. network. Since a-Si absorbs light more effectively than
c-Si, the cells can be much thinner.
Both mono-crystalline and multi-crystalline module prices
have decreased considerably in the last two years. A-Si can be deposited on a wide range of both rigid and
flexible low-cost substrates. The low cost of a-Si makes
3.3.3 THIN-FILM PV MODULES it suitable for many applications where low cost is more
important than high efficiency.
Crystalline wafers provide high-efficiency solar cells, but
are relatively costly to manufacture. In comparison, thin-
film cells are typically cheaper due to both the materials
3.3.3.3 Copper Indium (Gallium) Di-Selenide The extent and nature of degradation varies among module
(CIGS/CIS) technologies. For crystalline modules, the degradation rate
is typically higher in the first year upon initial exposure
CIGS/CIS is a semiconductor consisting of a compound of
to light and then stabilises. The initial irreversible light-
copper, indium, gallium and selenium.
induced degradation (LID) occurs due to defects that are
CIGS absorbs light more efficiently than c-Si, but modules activated on initial exposure to light. It can be caused by the
based on this semiconductor require somewhat thicker presence of boron, oxygen or other chemicals left behind
films than a-Si PV modules. Indium is a relatively expensive by the screen printing or etching process of cell production.
semiconductor material, but the quantities required are Depending on the wafer and cell quality, the LID can vary
extremely small compared to wafer-based technologies. from 0.5 percent-2.0 percent.12
Commercial production of CIGS/CIS modules is in the Amorphous silicon (a-Si) cells degrade through a process
early stages of development. However, it has the potential called the Staebler-Wronski Effect.13 This degradation can
to offer the highest conversion efficiency of all the thin- cause reductions of 1030 percent in the power output
film PV module technologies. of the module in the first six months of exposure to light.
Thereafter, the degradation stabilises and continues at a
3.3.4 HETEROJUNCTION WITH INTRINSIC THIN-FILM much slower rate.
LAYER (HIT)
A-Si modules are generally marketed at their stabilised
The HIT solar cell is composed of a mono-thin-crystalline
performance levels. Interestingly, degradation in a-Si
silicon wafer surrounded by ultra-thin amorphous silicon
modules is partially reversible with temperature. In other
layers. HIT modules are more efficient than typical
words, the performance of the modules may tend to
crystalline modules, but they are more expensive.
recover during the summer months, and drop again in the
3.3.5 MODULE DEGRADATION colder winter months.
3: Solar PV Technology 27
Additional degradation for both amorphous and efficiency technologies are more costly to manufacture, less
crystalline technologies occurs at the module level and efficient modules require a larger area to produce the same
may be caused by: nominal power. As a result, the cost advantages gained
at the module level may be offset by the cost incurred in
Effect of the environment on the surface of the module
providing additional power system infrastructure (cables
(for example, pollution).
and mounting frames) and the cost of land for a larger
Discolouration or haze of the encapsulant or glass. module area. Therefore, using the lowest cost module
Lamination defects. does not necessarily lead to the lowest cost per watt peak
(Wp)14 for the complete plant. The relationship between
Mechanical stress and humidity on the contacts.
the plant layout and module efficiency is discussed in
Cell contact breakdown. Section 7.2.
Wiring degradation.
At the time of writing, c-Si technology comprises almost
PV modules may have a long-term power output 80 percent of globally installed solar capacity and is likely
degradation rate of between 0.3 percent and 1.0 percent to remain dominant until at least 2017. As of 2014, CdTe
per annum. For crystalline modules, a generic degradation accounted for the large majority of installed thin-film
rate of 0.4 percent per annum is often considered capacity. CIGS is thought to have promising cost reduction
applicable. Some module manufacturers have carried out potential, however the market share is still low. A-Si seems
specific independent tests showing that lower degradation to have poor prospects for penetrating the utility-scale
rates can be safely assumed. For a-Si and CIGS modules, ground-mount market, mainly due to the reduced cost of
a generic degradation rate of 0.71.0 percent is often the more efficient crystalline technologies.
considered reasonable, however a degradation rate of
more than 1.5 percent has sometimes been observed. For 3.3.7 CERTIFICATION
CdTe a value of 0.40.6 percent is often applicable.
The International Electrotechnical Commission (IEC)
In general, good quality PV modules can be expected to issues internationally accepted standards for PV modules.
have a useful life of 25 to 30 years. The risk of increased Technical Committee 82, Solar photovoltaic energy
rates of degradation becomes higher thereafter. systems, is responsible for writing all IEC standards
pertaining to photovoltaics. PV modules will typically
3.3.6 MODULE EFFICIENCY
3: Solar PV Technology 29
Table 2: PV Module Standards
Test Description Comment
IEC 61215 Crystalline silicon (c-Si) terrestrial PV modules - Design Includes tests for thermal cycling, humidity and freezing,
qualification and type approval mechanical stress and twist and hail resistance. The
standard certification uses a 2,400Pa pressure.
Modules in heavy snow locations may be tested under
more stringent 5,400Pa conditions.
IEC 61646 Thin-film terrestrial PV modules - Design qualification and Very similar to the IEC 61215 certification, but an additional
type approval test specifically considers the additional degradation of
thin-film modules.
EN/IEC 61730 PV module safety qualification Part 2 of the certification defines three different Application
Classes:
1) Safety Class O - Restricted access applications.
2) Safety Class II - General applications.
3) Safety Class III - Low voltage (LV) applications.
IEC 60364-4-41 Protection against electric shock Module safety assessed based on:
1) Durability.
2) High dielectric strength.
3) Mechanical stability.
4) Insulation thickness and distances.
IEC 61701 Resistance to salt mist and corrosion Required for modules being installed near the coast or for
maritime applications.
IEC 61853-1 Photovoltaic Module Performance Testing and Energy Describes the requirements for evaluating PV module
Rating performance in terms of power rating over a range of
irradiances and temperatures.
IEC 62804 System voltage durability test for c-Si modules Describes the test procedure and conditions for conducting
(pending issue) a PID test. The PV module will be deemed to be PID
resistant if power loss is less than 5% following testing.
Conformit The certified product conforms to the European Union (EU) Mandatory in the European Economic Area.
Europenne (EC) health, safety and environmental requirements.
UL 1703 Comply with the National Electric Code, Occupational Underwriters Laboratories Inc. (UL) is an independent U.S.
Safety and Health Administration and the National Fire based product safety testing certification company which is
Prevention Association. The modules perform to at least a Nationally Recognised Testing Laboratory (NRTL).
90% of the manufacturers nominal power. Certification by an NRTL is mandatory in the U.S.
Incremental improvements are being made to conventional sufficiently transparent) then a stacked or multi-junction
c-Si cells. One of these improvements is the embedding of cell can be produced that performs better across a wider
the front contacts in laser-cut microscopic grooves in order range of the solar spectrum. This approach is taken to the
to reduce the surface area of the contacts and so increase extreme in III-V cells (named after the respective groups
the area of the cell that is exposed to solar radiation. of elements in the Periodic Table) in which the optimum
Similarly, another approach involves running the front materials are used for each part of the solar spectrum. III-V
contacts along the back of the cell and then directly cells are very expensive, but have achieved efficiencies in
through the cell to the front surface at certain points. excess of 40 percent. Less expensive approaches based on
the same basic concept include hybrid cells (consisting of
Different types of solar cells inherently perform better at stacked c-Si and thin-film cells) and multi-junction a-Si cells.
different parts of the solar spectrum. As such, one area of
interest is the stacking of cells of different types. If the right Other emerging technologies, which are not yet market-
combination of solar cells is stacked (and the modules are ready, but could be of commercial interest in the future,
Source: Data from United States National Renewable Energy Laboratory http://www.nrel.gov/ncpvl, accessed April 2014.
include spherical cells, sliver cells and dye-sensitized as its orientation or azimuth, as shown in Figure 5. The
or organic cells. Dye-sensitized solar cells have gained ideal azimuth for a system in the northern hemisphere is
attention recently because of their low production costs
and ease of fabrication. However, their low efficiency and
their instability over time is still a significant disadvantage.
Figure 5: PV Array Tilt and Azimuth
Figure 4 illustrates the development of the efficiencies of
research cells from 1975 to the present day. It should be
noted that commercially available cells lag signifcantly
behind research cells in terms of efficiency. See Box 1 for a
discussion of module risk on project economics.
W
to maximise the annual irradiation they receive. The PV array facing south at xed tilt
optimum tilt angle is dependent on the latitude of the site
location. The direction the system is facing is referred to
3: Solar PV Technology 31
Box 1: Module Risk
PV modules typically comprise approximately 50% of the system cost of a solar PV power plant. They are expected to have a functional life
for the duration of the project, typically in excess of 25 years. Module failure or abnormal degradation can therefore significantly impact
project economics. Careful selection of the PV modules is required. Although modules are an up-front capital cost, developers should think
of long-term revenues.
The bankability of a module may be understood in different ways by developers, financiers and module manufacturers. The bankability
usually includes an overall assessment of:
Module technical characteristics.
Quality of the manufacturing facility.
Certification and testing procedures.
Track record of the company and module.
Warranty conditions.
Company financial position.
To fully understand module risk, a full assessment of these criteria should be undertaken.
Current certification standards do not fully assess the technical adequacy of PV modules over the project life. A bath-tub failure curve
is typical for PV modules, with increased risk of failure during the early years (infant-failures), low risk for the mid-term of the project
(midlife-failures) and increased risk at the end of the project lifetime as modules deteriorate (wear-out-failures). From the lenders
perspective, revenues from projects are most important during the first 15 years to coincide with typical debt terms. A lender is therefore
well protected if the risk of infant-failure can be passed on to the EPC contractor or module manufacturer.
Most EPC contractors are willing to provide plant (PR) guarantees during the EPC warranty period (typically two years). Accompanied by a
linear power warranty provided by the module manufacturer, a degree of infant failure module risk is covered.
The interests of the owner can be protected still further with additional testing of the modules during the EPC warranty period
accompanied by appropriate termination scenarios whereby the owner has the right to reject the plant if it fails performance tests.
Examples of module testing include external or on-site flash testing of a sample of modules upon delivery and prior to the end of the EPC
warranty period, electro-luminescence testing and thermographic testing. These tests help to identify defects that may not affect the plant
power within the EPC warranty period, but may do so in the future.
Many module manufacturers now typically offer a 25-year linear power output warranty. However, during historical periods of PV module
over-supply, a large number of module manufacturers have entered insolvency, and many more have had poor financial positions. This
means that not all module manufacturers can be assumed to be in a position to honour long-term warranty claims. Some module
manufacturers, therefore, provide additional risk protection by offering third-party warranty insurance so that power output warranties
can still be honoured in the case of manufacturer bankruptcy.
Developers, owners and financiers are advised to consider incorporating such additional risk reduction strategies into project contracts in
order to match the project risk with their own risk profile requirements.
geographic south, and in the southern hemisphere it is Mounting structures will typically be fabricated from steel
geographic north. or aluminium, although there are also examples of systems
based on wooden beams. A good quality mounting
3.4.1 FIXED MOUNTING SYSTEMS structure may be expected to:
Fixed mounting systems keep the rows of modules at a Have undergone extensive testing to ensure the designs
fixed tilt angle19 while facing a fixed angle of orientation.20 meet or exceed the load conditions experienced at the
site. This would include the design of the corrosion
protection system to resist below-ground and
19The tilt angle or inclination angle is the angle of the PV modules from the atmospheric corrosion.
horizontal plane.
20 The orientation angle or azimuth is the angle of the PV modules relative to Have been designed specifically for the site location
south. Definitions may vary but 0 represents true south, -90 represents east,
180 represents north, and 90 represents west. with structural design calculations provided for
3: Solar PV Technology 33
Depending on the site and precise characteristics of the Aspects to take into account when considering the use of
solar irradiation, trackers may increase the annual energy tracking systems include:
yield by up to 27 percent for single-axis and 45 percent
Financial:
for dual-axis trackers. Tracking also produces a smoother
power output plateau, as shown in Figure 6. This helps Additional capital costs for the procurement and
meet peak demand in afternoons, which is common in hot installation of the tracking systems.
climates due to the use of air conditioning units.
Additional land area required to avoid shading
compared to a free field fixed tilt system of the same
Almost all tracking system plants use crystalline silicon (c-
nominal capacity.
Si) modules. This is because their higher efficiency reduces
additional capital and operating costs required for the Increased installation costs due to the need for large
tracking system (per kWp installed). However, relatively tracking systems that may require cranes to install.
inexpensive single-axis tracking systems are used with Higher maintenance cost for tracking systems due to
some thin-film modules. the moving parts and actuation systems.
Operational:
There are many manufacturers and products of solar PV
tracking systems. Most fall into one of six basic design Tracking angles: all trackers have angular limits,
classes (classic dual-axis, dual-axis mounted on a frame, which vary among different product types.
dual-axis on a rotating assembly, single-axis tracking on Depending on the angular limits, performance may
a tilted axis, tracking on a horizontal axis and single-axis be reduced.
tracking on a vertical axis). In general, the simpler the
High wind capability and storm mode: dual-axis
construction, the lower the extra yield compared to a fixed
tracking systems in particular need to go into a
system, and the lower the maintenance requirement.
storm mode when the wind speed is over 16-20m/s.
This may reduce the energy yield and hence revenues
at high wind speed sites.
Time of Day
Support structures should adhere to country-specific There are two broad classes of inverters: central inverters
standards and regulations, and manufacturers should and string inverters. The central inverter configuration
conform to ISO 9001:2000. This specifies requirements shown in Figure 7 remains the first choice for many
for a quality management system where an organisation medium- and large-scale solar PV plants. A large number
needs to: of modules are connected in a series to form a high voltage
(HV) string. Strings are then connected in parallel to the
Demonstrate its ability to consistently provide
inverter.
products that meet customer and applicable regulatory
requirements.
Central inverters offer high reliability and simplicity of
Aim to enhance customer satisfaction through the installation. However, they have disadvantages: increased
effective application of the system. These include mismatch losses21 and absence of maximum power
processes for continual improvement, as well as the point tracking (MPPT)22 for each string. This may cause
assurance of conformity to customer and applicable problems for arrays that have multiple tilt and orientation
regulatory requirements. angles, or suffer from shading, or use different module
types.
3.5 INVERTERS
Central inverters are usually three-phase and can include
Inverters are solid state electronic devices. They
grid frequency transformers. These transformers increase
convert DC electricity generated by the PV modules
the weight and volume of the inverters, although they
into AC electricity, ideally conforming to the local grid
provide galvanic isolation from the grid. In other words,
requirements. Inverters can also perform a variety of
there is no electrical connection between the input and
functions to maximise the output of the plant. These
output voltagesa condition that is sometimes required
range from optimising the voltage across the strings
by national electrical safety regulations.
and monitoring string performance to logging data and
providing protection and isolation in case of irregularities
in the grid or with the PV modules.
21 Mismatch refers to losses due to PV modules with varying current/voltage
profiles being used in the same array.
22 Maximum Power Point Tracking is the capability of the inverter to adjust its
impedance so that the string is at an operating voltage that maximises the
power output.
3: Solar PV Technology 35
Central inverters are sometimes used in a master-slave equipment must be used, such as DC sensitive earth-
configuration. This means that some inverters shut down leakage circuit breakers (CB), and live parts must be
when the irradiance is low, allowing the other inverters to protected. IEC Protection Class II24 must be implemented
run more closely to optimal loading. When the irradiance across the installation. Transformerless inverters also
is high, the load is shared by all inverters. In effect, only cause increased electromagnetic interference (EMI).25
the required number of inverters is in operation at any one
time. As the operating time is distributed uniformly among Inverters with transformers provide galvanic isolation.
the inverters, design life can be extended. Central inverters are generally equipped with
transformers. Safe voltages (<120V) on the DC side are
In contrast, the string inverter concept uses multiple possible with this design. The presence of a transformer
inverters for multiple strings of modules. String inverters also leads to a reduction of leakage currents, which in turn
provide MPPT on a string level with all strings being reduces EMI. But this design has its disadvantages in the
independent of each other. This is useful in cases where form of losses (load and no-load26) and increased weight
modules cannot be installed with the same orientation or and size of the inverter.
where modules of different specifications are being used or
when there are shading issues. 3.5.2 INVERTER ELECTRICAL ARRANGEMENT
Voltage
Power MPP Tracking Amplitude
Decoupling + Inverter + Isolation
3.5.3 EFFICIENCY These losses are due to multiple factors: the presence of
a transformer and the associated magnetic and copper
A number of different types of efficiencies have been
losses, inverter self-consumption, and losses in the power
defined for inverters. These describe and quantify the
electronics. Conversion efficiency is defined as the ratio of
efficiency of different aspects of an inverters operation.
the fundamental component of the AC power output from
The search for an objective way of quantifying inverter
the inverter, divided by the DC power input:
performance is still ongoing. New ways of measuring
efficiency are frequently suggested in the literature. The PAC Fundamental component of AC power output
nCon = =
most commonly used methods are discussed below. PDC DC power input
3: Solar PV Technology 37
The conversion efficiency is not constant, but depends averaged over a power distribution corresponding to
on the DC power input, the operating voltage, and the the operating climatic conditions of a central European
weather conditions, including ambient temperature and location. As a useful means of comparing inverter
irradiance. The variance in irradiance during a day causes efficiencies,28 the efficiency standard also attempts to
fluctuations in the power output and maximum power capture the fact that in central Europe, most energy is
point (MPP) of a PV array. As a result, the inverter is generated near the middle of a PV modules power range.
continuously subjected to different loads, leading to
varying efficiency. The voltage at which inverters reach Another method of comparing efficiencies is using the
their maximum efficiency is an important design variable, Californian Efficiency. While the standard is based on the
as it allows system planners to optimise system wiring. same reasoning as the European Efficiency, it is calibrated
for locations with higher average irradiance.
Due to the dynamic nature of inverter efficiency, diagrams
are also more suited to depiction than uniform numeric Inverters can have a typical European Efficiency of 95
values. An example depicting the dependency of the inverter percent and peak efficiencies of up to 98 percent. Most
efficiency on the inverter load is given in Figure 9. inverters employ MPPT algorithms to adjust the load
Figure 9: Efficiency Curves of Low, Medium and High Efficiency Inverters as Functions of the Input Power to Inverter Rated
Capacity Ratios
100
90
80
70
Inverter Eciency (%)
High eciency
60 Medium eciency
Low eciency
50
40
30
20
10
0
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Ratio of Input Power to the Inverters Rated Capacity
Source: J.D. Mondol, Y. G. Yohanis, B. Norton, Optimal sizing of array and inverter for grid-connected photovoltaic systems, Solar Energy,
Vol.80, Issue 12, 2006, p.1517-1539, (accessed July 2014).
EN 55022: 2006 Information technology equipment. Radio disturbance characteristics. Limits and methods of measurement.
EN 50178: 1997 Electronic equipment for use in power installations.
IEC 61683: 1999 Photovoltaic systemsPower conditionersProcedure for measuring efficiency.
IEC 61721: 2004 Characteristics of the utility interface.
IEC 62109-1&2: 2011-2012 Safety of power converters for use in photovoltaic power systems.
IEC 62116 : 2008 Islanding prevention measures for utility-interconnected photovoltaic inverters.
3: Solar PV Technology 39
initial installation, a high degree of responsibility for the Some plants using a-Si modules show the opposite effect:
performance of a PV plant lies with the O&M contractor. in summer months, the PR increases, dropping again in
This section discusses how the operational performance of the colder winter months. This is due to the fact that
a PV plant may be quantified. Staebler-Wronski degradation is partially reversible at
high temperatures. It is common to observe seasonal
3.6.1 PERFORMANCE RATIO oscillations in the PR of a-Si plants due to this thermal
The Performance Ratio (PR) is a parameter commonly annealing process.
used to quantify PV plant performance. Usually expressed
Averaged across the year, a PR in the upper seventies or
as a percentage, the PR provides a benchmark to compare
lower eighties is typical for a well-designed plant. This
plants over a given time independent of plant capacity or
may be expected to reduce as the plant ages, depending on
solar resource. A plant with a high PR is more efficient at
the module degradation rates.
converting solar irradiation into useful energy.
3: Solar PV Technology 41
4 The Solar Resource
The solar resource expected over the lifetime of a solar PV As solar resource is inherently
plant is most accurately estimated by analysing historical solar intermittent, an understanding
resource data for the site. Obtaining a first approximation of
of inter-annual variability is
the power output of a PV plant depends on the plane of array
irradiance. The accuracy of any solar energy yield prediction important. At least ten years
is therefore heavily dependent on the accuracy of the historical of data are usually required to
solar resource dataset. Obtaining reliable historical resource calculate the variation with a
data is a crucial step in the development process and essential for reasonable degree of confidence.
project financing.
30 DNI is the amount of solar radiation received per unit area by a surface that is always
held perpendicular (or normal) to the rays that come in a straight line from the direction
of the sun at its current position in the sky.
Direct Normal Irradiation (DNI): The beam energy In the northern hemisphere, a surface tilted at an angle
component received on a unit area of surface directly towards the south receives a higher total annual global
facing the sun at all times. The DNI is of particular irradiation compared to a horizontal surface. This is
interest for solar installations that track the sun and because a surface tilted towards the south more directly
for concentrating solar technologies (concentrating faces the sun for a longer period of time. In the southern
technologies can only make use of the direct beam hemisphere a surface tilted towards the north receives a
component of irradiation). higher total annual global irradiation. Figure 10 illustrates
Diffuse Horizontal Irradiation (DHI): The energy why the tilt angle is important for maximising the energy
received on a unit area of horizontal surface from incident on the collector plane.
radiation that is scattered off the atmosphere or
surrounding area is known as DHI. The amount of irradiation received can be quantified
for any tilt angle by the global tilted irradiation (GTI).32
Global Horizontal Irradiation (GHI): The total solar
The optimal tilt angle varies primarily with latitude and
energy received on a unit area of a horizontal surface
may also depend on local weather patterns and plant
is the GHI. It includes energy from the sun that is
layout configurations. Simulation software may be used
received in a direct beam (the horizontal component
to calculate the irradiation on a tilted plane. Part of this
of the DNI) and the DHI. The yearly sum of the GHI
calculation will take into account the irradiance reflected
is of particular relevance for PV power plants, which
from the ground towards the modules. This is dependent
year, one can have a good idea of the expected yield Number of Years of Coefficient of
Location Data Variation
averaged over the long term.
New Delhi 15 3.4%
There are a variety of possible solar irradiation data sources that may be accessed for the purpose of estimating the irradiation at potential
solar PV sites in India. The data sources for solar radiation in India are of varying quality. Comparison and judicious selection of data sources by
specialists in solar resource assessment is recommended when developing a project. Some of the more accessible data sources include:
India Meteorological Department data from 23 field stations of the radiation network, measured from 1986 to 2000.
SolMap project, data measured at approximately 115 Solar Measuring Stations over India.a
NASAs Surface Meteorology and Solar Energy data set. Due to large deviation from other databases, and course spatial resolution, it is not
advised to apply this database for solar energy projects in India. The data can provide some indication about the inter-annual variability.
The METEONORM global climatological database and synthetic weather generator. This database has limitations in regions with
sparse availability of historical ground Solar Measuring Stations, such as India.
Satellite-derived geospatial solar data products from the United States-based National Renewable Energy Laboratory (NREL). Annual average
DNI and GHI, latitude tilt, and diffuse data are available at 40km resolution for South and East Asia and at 10km resolution for India.
Commercial databases. SolarGIS has historical coverage of 15+ years at 3km spatial resolution and 30 minute time resolution. The
database is updated daily and has been validated over India.b
In order to support financing, the developer of the 5 MW plant in Tamil Nadu had a basic solar resource assessment carried out. However, only
one data source was used and there was no assessment made of the inter-annual variability of the resource. Nor was any analysis provided
of the historical period on which the data were based. The location of the 5 MW plant in Tamil Nadu was more than 200km from the nearest
meteorological station. Data interpolated from these distant meteorological stations had a high degree of uncertainty.
The image below compares the data obtained for the site location from three data sources. There is a significant discrepancy between
them. A robust solar resource assessment would compare the data sources, discuss their uncertainty and select the data most likely to
represent the long-term resource at the site location. An improved resource assessment could be carried out by purchasing commercially
available satellite-derived data for the site location.
Where there is significant uncertainty in the data sources (or in the case of large-capacity plants), a short-term data monitoring campaign
may be considered. Short-term monitoring (ideally up to one year in duration) may be used to calibrate long-term satellite-derived data
and increase the confidence in the long-term energy yield prediction.
a Responsible organisation being the Centre for Wind Energy Technology (CWET), Chennai, Tamil Nadu, India.
b SolarGIS is available for many countries globally and in some independent studies has been ranked as the most accurate database.
To accurately estimate the An important step in assessing project feasibility and attracting
energy produced from a PV financing is to calculate the electrical energy expected from the
PV power plant. The energy yield prediction provides the basis
power plant, information is
for calculating project revenue. The aim is to predict the average
needed on the solar resource and annual energy output for the lifetime of the proposed power
temperature conditions of the plant, typically 25 to 30 years.
site in addition to the layout and
The accuracy needed for the energy yield prediction depends on
technical specifications of the
the stage of project development. For example, a preliminary
plant components. indication of the energy yield can be carried out using solar
resource data and an assumed performance ratio (PR) from
nominal values seen in existing projects. For a more accurate
energy yield prediction, software should be used with detailed
plant specifications as input, three-dimensional modelling of the
layout and detailed calculation of shading losses with time-step
simulation.
a S. Canada, Impacts of Soiling on Utility-Scale PV System Performance, Issue 6.3, Apr/May 2013, http://solarprofessional.com/articles/operations-maintenance/
impacts-of-soiling-on-utility-scale-pv-system-performance (accessed April 2014).
5.5 UNCERTAINTY IN THE ENERGY YIELD general, resource data uncertainty in the region of 5 percent
PREDICTION to 8 percent or higher may be expected, depending on the
The uncertainty of energy yield simulation software region.
depends on each modelling stage and on the uncertainty
Uncertainty in other modelling inputs include estimates
in the input variables. Modelling software itself can
in downtime, estimates in soiling, uncertainty in the
introduce uncertainty of 2 percent to 3 percent.
inter-annual variation in solar resource and errors due to
The uncertainty in the daily aggregated values of irradiation module specifications not accurately defining the actual
measured by ground based pyranometers (depending on the module characteristics.
accuracy class) is in the range of 2 percent to 8 percent.
The energy yield depends linearly, to a first approximation,
This represents the upper limit in accuracy of resource data
on plane of array irradiance. Therefore, uncertainty in the
obtained through meteorological stations. However, in
resource data has a strong bearing on the uncertainty in
many cases, the presence of a ground-based pyranometer
the yield prediction. Total uncertainty figures in the region
at the project location during preceding years is unlikely.
of 8 percent to 10 percent may be expected, depending on
If this is the case, solar resource data will likely have been
the region. A good energy yield report will quantify the
obtained using satellites or by interpolation as described
uncertainty for the specific site location.
in Section 4.3. This will increase the uncertainty in the
resource data, depending on the quality of the data used. In
12.0
11.5
AC Energy Yield (GWh/annum)
11.0
10.5
10.0
9.5
9.0
8.5
8.0
1 2 3 4 5 6 7 8 9 10
P50
Uncertainty in energy yield due to inter-annual variation in site solar resource
Combined uncertainty due to inter-annual variation in site solar resource and energy yield prediction
The developer of a 5MW plant in Tamil Nadu, India, required a solar energy yield prediction to confirm project feasibility and assess likely
revenues. In this instance, the developer was either not aware of or did not consider a number of additional losses and did not calculate
a long-term yield prediction over the life of the project with uncertainty analysis. Both of these would have been essential for potential
project financiers.
The developer sourced global horizontal irradiation data for the site location. Commercially available software was used to simulate the
complex interactions of temperature and irradiance impacting the energy yield. This software took the plant specifications as input and
modelled the output in hourly time steps for a typical year. Losses and gains were calculated within the software. These included:
Gain due to tilting the module at 10.
AC losses. Reflection losses (3.3 percent).
Losses due to a lower module efficiency at low irradiance levels (4.2 percent).
Losses due to temperatures above 25C (6 percent).
Soiling losses (1.1 percent).
Losses due to modules deviating from their nominal power (3.3 percent).
Mismatch losses (2.2 percent).
DC Ohmic losses (1.8 percent).
Inverter losses (3.6 percent).
The software gave an annual sum of electrical energy expected at the inverter output in the first year of operation. Although this is a useful
indicative figure, an improved energy yield prediction would also consider:
Inter-row shading losses (by setting up a 3D model).
Horizon shading, if any.
Near shading from nearby obstructions, including poles, control rooms and switch yard equipment.
Downtime and grid availability.
Degradation of the modules and plant components over the lifetime of the plant.
This analysis modelled energy yield for one year, however lifetime analysis is typically required. In order to clearly show the expected output
during the design life of the plant and assess the confidence in the energy yield predictions, it is necessary to analyse the level of certainty in
the data and processes used for this analysis, including:
Level of accuracy of solar resource data used.
Reliability/accuracy of modelling process.
Inter-annual variation of the solar resource.
The energy yield prediction for the 5MW plant was provided as a first-year P50 value (the yield that will be exceeded with 50 percent
probability in the first year), excluding degradation. An investor will usually look for a higher level of confidence in the energy yield
prediction, typically expressed as the P90 value, or the annual energy yield prediction that will be exceeded with 90 percent probability.
In general, the process of site selection must consider the Selecting a suitable site is a
constraints of each site and the impact it will have on the cost crucial component of developing
of the electricity generated. Showstoppers for developing a
a viable solar PV project.
utility-scale PV power plant in a specific location may include
constraints due to a low solar resource, low grid capacity
or insufficient area to install modules. However, a low solar
resource could be offset by high local financial incentives that
make a project viable. A similar balancing act applies to the other
constraints. A Geographical Information System (GIS) mapping
tool can be used to assist the site selection process by assessing
multiple constraints and determining the total area of suitable
land available for solar PV project development.
The checklist at the end of the chapter lists the basic requirements
and procedures necessary to assist developers with the site
selection process.
Solar resource.
Available area.
Local climate.
Topography.
Land use.
6: Site Selection 59
Table 7: Area Required for Megawatt-scale Solar Power technology selection. For instance, it would be better
Plant to choose modules with a low temperature coefficient
Approximate Area for power.
Country Technology (ha/MWp)a
South Africa c-Si 0.9 1.4 Air pollutants: The location of the site in relation
CdTe 1.5 2.0 to local air pollution sources must be considered.
Chile c-Si 1.0 1.5 Local industrial atmospheric pollution may reduce
CdTe 1.7 2.2 the irradiation received or contain significant levels
Thailand c-Si 0.8 1.2 of airborne sulphur or other potentially corrosive
CdTe 1.3 1.8 substances. Similarly, the distance to the sea (coastline)
India c-Si 1.0 1.5 should be considered as this may lead to elevated
CdTe 1.6 2.0 levels of salts in the atmosphere. All these conditions
Indonesia c-Si 0.8 1.2 could lead to accelerated corrosion of unprotected
CdTe 1.3 1.8
components. PV modules to be used in highly corrosive
a Exact area will vary according to the tilt angles and pitch.
atmospheres such as coastal areas must be certified for
salt mist corrosion as per standard IEC 61701. Further
information on the impact of air pollution can be
High wind speeds: The risk of a high wind event found in Section 5.3.
exceeding the plant specifications should be assessed.
Locations with a high risk of damaging wind speeds 6.3.4 TOPOGRAPHY
should be avoided. Fixed systems do not shut down at
Ideally, the site should be flat or on a slight south-facing
high wind speeds, but tracking systems must shut down
slope in the northern hemisphere or north-facing slope
when high wind speeds are experienced.
in the southern hemisphere. Such topography makes
Snow: Snow settling on modules can significantly installation simpler and reduces the cost of technical
reduce annual energy yield if mitigating measures are modifications required to adjust for undulations in
not incorporated. If the site is prone to snow, then one the ground. With additional cost and complexity of
has to consider factors such as the extra burden on the installation, mounting structures can be designed for most
mounting structures, the loss in energy production, locations. In general, the cost of land must be weighed
and the additional cost of higher specification modules against the cost of designing a mounting structure and
or support structures. The cost of removing the snow installation time.
needs to be weighed against the loss in production and
the likelihood of further snowfall. The effects of snow 6.3.5 LAND USE
can be mitigated by a design with a high tilt angle and Solar PV power plants will ideally be built on low value
frameless modules. The design should also ensure that land. If the land is not already owned by the developer,
the bottom edge of the module is fixed higher than the then the cost of purchase or lease needs to be considered.
average snow level for the area. Most importantly, a The developer must purchase the land or use rights
site that that has regular coverings of snow for a long for the duration of the project. Section 8 (Permits and
period of time may not be suitable for developing a Licensing) provides further details. Besides access to the
solar PV power plant. site, provision of water, electricity supplies and the rights
Temperature: The efficiency of a PV power plant to upgrade access roads must be considered along with
reduces with increasing temperature. If a high relevant land taxes.
temperature site is being considered, mitigating
measures should be included in the design and
6: Site Selection 61
possible; site selection should furthermore aim to The soil pH and chemical constituents in order to
avoid or minimize economic displacement (e.g. loss of assess the degree of corrosion protection required and
croplands, businesses or other livelihood sources). the adequate specification of cement properties to be
used in foundation concrete.
Other social impacts: Avoiding cultural heritage,
visual impacts and indigenous peoples (IPs) is another The degree of any ground contaminants present which
critical concern. Besides involuntary resettlement, solar may require special consideration during detailed
PV projects and their ancillary infrastructure may design or special measures to be undertaken during
adversely impact cultural heritage or IPs, may result in construction.
visual impacts to nearby communities and may require
establishment of worker accommodation camps Depending on the actual site location, the geotechnical
involving an influx of outsiders into a local community, study may also be expected to include an assessment of
with attendant social risks. Sites should be selected in the risk of seismic activity, land slip, ground subsidence,
such as manner as to avoid close proximity to settled historical mining or mineral extraction activity and the
areas, to avoid cultural heritage (e.g., graves, sacred susceptibility of the soil to frost or clay heave, erosion and
sites) and to avoid or minimize adverse impacts on IPs flooding.
lands or properties.
6.3.9 GRID CONNECTION
6.3.8 GEOTECHNICAL A grid connection of sufficient capacity is required to
A geotechnical survey of the site is recommended enable the export of power. The viability of the grid
prior to final selection. Its purpose is to assess the connection will depend on factors such as capacity,
ground conditions in order to inform the foundation proximity, ROW, grid stability and grid availability.
design approach and right of way (ROW) to ensure These factors should be considered at an early stage of
that the mounting structures will have adequately the project development process. If the grid connection
designed foundations. The level of detail required in study is neglected, unforeseen grid connection costs could
the geotechnical survey will depend on the proposed seriously impact the viability of the project.
foundation design. Proximity: A major influence on the cost of connecting
to the grid will be the distance from the site to the
Best practice dictates that either boreholes or trial pits are
grid connection point. In order to ensure the grid
made at regular intervals, along with soil sampling and
connection does not adversely affect project economics,
in-situ testing, at a depth appropriate for the foundation
it is necessary to carry out a feasibility study to assess
design. This is usually around 2.5m to 3m below ground
power evacuation and transmission line routes at the
level. The boreholes or trial pits would typically assess:
planning stage of the project.
The groundwater level.
Availability: The grid availability is the percentage of
The resistivity of the soil. time that the network is able to accept power from
the solar PV plant. The annual energy yield from
The load-bearing properties of the soil.
a plant may be significantly reduced if the grid has
The presence of rocks or other obstructions. significant downtime. This may have adverse effects
Suitability of chosen foundation types and drivability on the economics of the project. In developed areas,
of piled foundations. the availability of the grid is usually very high. In less
developed and rural areas, networks may suffer from
6: Site Selection 63
with adjacent communities, attention needs to be paid to In countries where there are significant incentives (i.e.,
existing groundwater reliance by local populations and high FiTs) that override otherwise very unfavourable
the impact (if any) of proposed groundwater extraction economic conditions, developers should be cautious
on local water sources. This is especially important where and consider the sustainability of those incentives. The
there are multiple solar developments in close proximity, potential impacts on the project should be considered
i.e., where there may be cumulative impacts on water should these incentives be withdrawn at any stage. It
availability that could adversely impact local populations. should be noted that incentives are not site-specific, but
are typically dependant on the country or state in which
6.3.13 FINANCIAL INCENTIVES the project is located.
Financial incentives such as FiTs or tax breaks, which
vary by country and sometime regions within countries,
have a strong bearing on the financial viability of a project
(see also Section 14 on Financing Solar PV Projects). Such
incentives could outweigh the costs associated with one or
more of the site selection constraints.
6: Site Selection 65
7 Plant Design
Designing a megawatt-scale solar PV power plant is an involved For plant design, there are some
process that requires considerable technical knowledge and
general rules of thumb. But
experience. There are many compromises that need to be made in
specifics of project locations
order to achieve the optimum balance between performance and
cost. This section highlights some of the key issues that need to such as irradiation conditions,
be considered when designing a solar PV power plant. temperature, sun angles and
shadingshould be taken into
For most large solar PV plants, reducing the levelised cost of
electricity (LCOE) is the most important design criteria. Every account in order to achieve
aspect of the electrical system (and of the project as a whole) the optimum balance between
should be scrutinised and optimised. The potential economic annual energy yield and cost.
gains from such an analysis are much larger than the cost of
carrying it out.
For plant design, there are some general rules of thumb. But
specifics of project locationssuch as irradiation conditions,
temperature, sun angles and shadingshould be taken into
account in order to achieve the optimum balance between annual
energy yield and cost.
It may be beneficial to use simulation software to compare Computer simulation software may be used to help design
the impact of different module or inverter technologies the plant layout. Such software includes algorithms which
and different plant layouts on the predicted energy yield describe the celestial motion of the sun throughout the
and plant revenue. year for any location on earth, plotting its altitude37 and
azimuth38 angle on a sun path diagram. This, along with
The solar PV modules are typically the most valuable information on the module row spacing, may be used to
and portable components of a PV power plant. Safety calculate the degree of shading and simulate the annual
precautions may include anti-theft bolts, anti-theft energy losses associated with various configurations of tilt
synthetic resins, CCTV cameras with alarms, and security angle, orientation, and row spacing.
fencing.
7.2.1 GENERAL LAYOUT
The risk of technical performance issues may be mitigated
Minimising cable runs and associated electrical losses may
by carrying out a thorough technical due diligence exercise
suggest positioning a low voltage (LV) or medium voltage
in which the final design documentation from the EPC
(MV) station centrally within the plant. If this option is
contractor is scrutinised by an independent technical
chosen, then adequate space should be allocated to avoid
advisor.
the risk of the station shading modules behind it.
7: Plant Design 67
Shading: More highly tilted modules provide more The modules configuration (i.e., landscape or portrait)
shading on modules behind them. As shading impacts and the ways strings are connected together will also
energy yield much more than may be expected simply impact how the system experiences electrical shading
by calculating the proportion of the module shaded, a effects. Modules installed in a landscape configuration
good option (other than spacing the rows more widely will typically have smaller electrical shading losses than
apart) is to reduce the tilt angle. It is usually better to a system using a portrait configuration, due to the fact
use a lower tilt angle as a trade-off for loss in energy that diodes are usually connected along a modules length.
yield due to inter-row shading. However, a portrait configuration may be considered if
east and west horizon shading is particularly prevalent.
Seasonal irradiation distribution: If a particular season
dominates the annual distribution of solar resource
7.2.4 INTER-ROW SPACING
(monsoon rains, for example), it may be beneficial
to adjust the tilt angle to compensate for the loss. The choice of row spacing is made by compromising
Simulation software is able to assess the benefit of this between reducing inter-row shading, keeping the area of
option. the PV plant within reasonable limits, reducing cable runs
and keeping ohmic losses within acceptable limits. Inter-
7.2.3 PV MODULE CONFIGURATION row shading can never be reduced to zero: at the beginning
and end of the day, the shadow lengths are extremely long.
The effect of partial shading of the PV modules on
Figure 16 illustrates the angles that must be considered in
electrical production of the PV plant is non-linear due
the design process.
to the way that diodes are interconnected within a PV
module and how modules are connected together in a
The shading limit angle39 a is the solar elevation angle
string. Different types of technology will react differently
beyond which there is no inter-row shading on the
to the electrical shading effect caused by near-shading
modules. If the elevation of the sun is lower than a, then a
obstacles and inter-row shading. For example, some
thin-film modules are less affected by partial shading than
crystalline technologies.
For many locations, a design rule of thumb is to space 7.3.1.1 Quality Benchmarks
the modules in such a way that there is no shading at Product guarantee: A material and workmanship
solar noon on the winter solstice (December 21st in product guarantee of ten years has become common.
the northern hemisphere and June 21st in the southern Some manufacturers guarantee up to 12 years.
hemisphere). In general, if there is less than a 1 percent
Power guarantee: In addition to the product guarantee,
annual loss due to shading, then the row spacing may be
manufacturers grant nominal power guarantees.
deemed acceptable.
These vary between manufacturers. A two-step
power warranty (e.g., 90 percent until year 10 and 80
Detailed energy yield simulations can be carried out to
percent until year 25) has been the historical industry
assess losses due to shading, and to obtain an economic
standard. However, good module manufacturers are
optimisation that also takes into account the cost of land,
now differentiating themselves by providing a power
if required.
output warranty that is fixed for the first year and
7.2.5 ORIENTATION then reduces linearly each year by a proportion of the
nominal output power. This linear warranty provides
In the northern hemisphere, the orientation that optimises
additional protection to the plant owner compared
the total annual energy yield is true south. In the tropics,
to the two-step warranty which would provide no
the effect of deviating from true south may not be
recourse if, for example, the module degrades to 91
especially significant.
percent of its nominal power in the first year.
7: Plant Design 69
Table 8: PV Module Selection Criteria
Criterion Description
Levelised cost of The aim is to keep the levelised cost of electricity (LCOE) at a minimum. When choosing between high-efficiency/
electricity (LCOE)a high-cost modules and low-efficiency/low-cost modules, the cost and availability of land and plant components
will have an impact. High-efficiency modules require significantly less land, cabling and support structures per MWp
installed than low-efficiency modules.
Quality When choosing between module technologies such as mono-crystalline silicon (mono-c-Si), multi-crystalline silicon
(multi-c-Si), and thin-film amorphous silicon (a-Si), it should be realised that each technology has examples of high
quality and low quality products from different manufacturers.
PV module Modules tested under a specific set of conditions of irradiance, temperature and voltage, with a specific inverter, may
performance perform very differently under alternative conditions with a different inverter. Independent laboratories such as PV
Evolution Labs b (PVEL) and TV Rheinland c can test PV modules according to a matrix of operational conditions under
a wide range of environmental conditions in line with IEC 61853-1.
Power tolerance The nominal power of a module is provided with a tolerance. Most crystalline modules are rated with a positive
tolerance (typically 0/+3 percent to 0/5 percent), while some crystalline, CdTe and CIGS modules may be given with
a 5 percent tolerance. Some manufacturers routinely provide modules at the lower end of the tolerance, while others
provide modules that achieve their nominal power or above (positive tolerance). For a large plant, the impact of the
module power tolerance on the overall energy yield can have a significant effect.
Flash tests When ordering a large number of modules, it may be recommended to have a sample of modules independently flash
tested from an accredited laboratory (such as Fraunhofer institute d or PI Berlin e) to confirm the tolerance. Additional
acceptance tests such as electroluminescence tests may also be performed.
Temperature The value of the power change with temperature will be an important consideration for modules installed in hot
coefficient for power climates. Cooling by wind can positively affect plant performance in this respect.
Degradation The degradation properties and long-term stability of modules should be ascertained. PV module manufacturers,
independent testing institutes and technical consultants are sources of good information with regards to the potential
induced degradation (PID), long-term degradation and, for crystalline modules, light-induced degradation (LID).
Bypass diodes The position and number of the bypass diodes affect how the module performs under partial shading. The orientation
of the PV modules on the support structure (portrait or landscape) can affect the inter-row shading losses (see also
Section 5.3).
Warranty terms The manufacturers warranty period is useful for distinguishing between modules, but care should be taken with the
power warranty. It is recommended that a detailed technical and legal review of warranty terms be conducted.
Suitability for unusual Frameless modules may be more suitable for locations that experience snow, as snow tends to slide off these modules
site conditions more easily. Modules located close to the coast should be certified for salt mist corrosion as described in Section 6.3.3.
Spectral response of Different technologies have a differing spectral response and so will be better suited for use in certain locations,
the semiconductor depending on the local light conditions. Some technologies show an improved response in low light levels compared to
other modules.
Maximum system When sizing strings with modules with a high Open Circuit Voltage (Voc), it should be verified that for extreme ambient
voltage temperature conditions (up to 60 and down to -10), the maximum system voltage (1,000V) will not be exceeded.
Other Other parameters important for selection of modules include cost ($/Wp) and the expected operational life.
a The cost per kWh of electricity generated that takes into account the time value of money.
e PI Berlin, http://www.pi-berlin.com
7: Plant Design 71
Table 10: Inverter Selection Criteria
Criterion Description
Project capacity The plant capacity influences the inverter connection concept. Central inverters are commonly used in
megawatt-scale solar PV plants. Inverters are discussed more fully in Section 3.5.
Performance High efficiency inverters should be sought. The additional yield often more than compensates for the higher
initial cost. Consideration must also be given to the fact that efficiency changes according to design parameters,
including DC input voltage and load.
Maximum Power Point A wide inverter MPP range facilitates design flexibility.
(MPP) voltage range
3-phase or single phase The choice will be subject to project size. Large capacity projects will require 3-phase inverters. National electrical
output regulations may set limits on the maximum power difference between the phases.
Incentive scheme Banding of financial incentive mechanisms may have an influence on the choice of inverter. For example, FiT
schemes might be tiered for different plant sizes, which may, in turn, influence the optimum inverter capacity.
Module technology The compatibility of thin-film modules with transformerless inverters should be confirmed with manufacturers.
National and international A transformer inverter must be used if galvanic isolation is required between the DC and AC sides of the inverter.
regulations
Power quality/grid code Power quality and grid code requirements are country-dependent. It is not possible to provide universally
compliance applicable guidelines. The national regulations and standards should be consulted when selecting an inverter and
designing a solar PV power plant.
Protection against incorrect polarity for the DC cable. Inverter Model xxxxxxxxx
Inputs
Over-voltage and overload protection.
Maximum DC Power 954kW
Islanding detection for grid connected systems MPP Voltage Range 681-850V
(depends on grid code requirements). Maximum Input Voltage 1,000V
Maximum Input Current / MPPT 1,400A
Insulation monitoring.
Number of MPP Trackers 1
Total harmonic distortion (THD)40 is a measure of the Outputs
harmonic content of the inverter output and is limited Rated AC Power at 25C 935kVA
by most grid codes. For high quality inverters, THD Maximum AC Output Current 1,411A
is normally less than 5 percent. Inverters should be Rated AC Voltage 386V
accompanied by the appropriate type of test certificates, AC Grid Frequency 50Hz
which are defined by the national and international Efficiency
standards applicable for each project and country. Maximum Efficiency 98.6%
Euro Efficiency 98.4%
The inverter datasheet format and the information that Standby Consumption < 100W
should be included is standardised as covered by EN Operation Consumption 1,900W
50524:2009: Data sheet and name plate for photovoltaic General Data
inverters." An example of the information expected in a IP Rating IP54, IP43
datasheet is provided in Table 11.
Operating Temperature Range -25C to +62C
Relative Humidity 15-95 %
7.3.3 TRANSFORMERS
Dimensions (H x W x D) 2,272 x 2,562 x 956mm
Distribution and grid transformers are the two main Weight (kg) 1,900kg
types found on solar PV plants. Distribution transformers
are used to step up the inverter output voltage for the
plant collection system, which is normally at distribution product reliability, maintainability, serviceability and
voltage. If the plant is connected to the distribution sound power. A cost-benefit analysis is required to
network, power can then be exported to the grid directly. determine the optimal transformer option.
If the plant is connected to the transmission grid, grid
transformers are used to step up the voltage even further. Amorphous core transformers have low losses under no-
Further description of grid connection considerations is load conditions and as such can provide cost savings in
provided in Section 7.4.3. solar applications where there are significant periods of
time when the transformers are not loaded.
The total cost of ownership (TCO), and the efficiency
(directly related to the load and no-load losses) are Selection criteria (technical and economic factors) include:
major transformer selection criteria, directly affecting the Efficiency, load/no-loadlosses.
annual revenue of the solar PV plant. As with inverters,
Guarantee.
several other factors should inform transformer selection,
including power rating, construction, site conditions, Vector group.
System voltage.
40 Total Harmonic Distortion is a measure of the harmonic content of the inverter Power rating.
output and is limited by most grid codes.
7: Plant Design 73
Site conditions. the latitude, the optimum tilt angle can vary between 10
and 45. This is covered more fully in Section 7.2. The
Sound power.
modules should face due south for the north hemisphere
Voltage control capability. and due north for the south hemisphere. There are several
Duty cycle. off-the-shelf software packages (such as PVsyst42 and
PV*SOL43) that may be used to optimise the tilt angle
7.3.3.1 Quality Benchmarks and orientation according to specifics of the site location
The guarantee offered for transformers varies among (latitude, longitude) and solar resource.
manufacturers. A minimum guarantee of 18 months is
7.3.4.1 Quality Benchmarks
typical, with optional extensions of up to 10 years or
more. The warranty supplied with support structures varies,
but may include a limited product warranty of 10-25
Based on manufacturer data and academic studies years. Warranties could include conditions that all parts
looking at large populations of transformers, distribution are handled, installed, cleaned and maintained in the
transformers have mean time to failure (MTTF) of 30 appropriate way, that the dimensioning is made according
years or more. This is dependent on the transformer load to the static loads and that the environmental conditions
profile and duty cycle. are not unusual.
Protection for typical, oil-immersed transformers used on The useful life of fixed support structures, though
solar PV plants should include: dependent on adequate maintenance and corrosion
protection, could be expected to be beyond 25 years.
Buchholz relay.
41 Irradiation is the solar energy received on a unit area of surface. It is defined 42 PVsyst, http://www.pvsyst.com
more fully in section 4.2. 43 http://www.valentin-software.com/
Overall dimension (L x W x D) [mm] 2150 x 1350 x 2380 Total weight [kg] 4900
Site Conditions
7: Plant Design 75
7.4 ELECTRICAL DESIGN apply for specific locations. National standards and codes
should be consulted.
The electrical design of each plant should be considered on
a case-by-case basis, as each site poses unique challenges
For non-crystalline silicon modules, DC component
and constraints. While general guidelines and best
ratings should be calculated from manufacturers data,
practices can be formulated, there are no one-size-fits
taking into account the temperature and irradiance
all solutions. International standards and country-specific
coefficients. In addition, certain module technologies have
electrical codes should be followed in order to ensure that
an initial settling-in period during which the VOC and
the installation is safe and compliant.
ISC is much higher. This effect should also be taken into
consideration. If in doubt, a suitably qualified technical
While the recommendations in the following sections are
advisor should be consulted.
based on solar PV power plants with centralised inverter
architectures, many of the concepts discussed also apply to 7.4.1.1 PV Array Design
plants with string inverters.
The design of a PV array will depend on the inverter
7.4.1 DC SYSTEM specifications and the chosen system architecture. Using
many modules in series in high voltage (HV) arrays
The DC system comprises the following constituents:
minimises ohmic losses. However, safety requirements,
Arrays of PV modules. inverter voltage limits and national regulations also need
to be considered.
DC cabling (module, string and main cable).
Maximum number of modules in a string: The
DC connectors (plugs and sockets).
maximum number of modules in a string is defined
Junction boxes/combiner boxes. by the maximum DC input voltage of the inverter to
Disconnects/switches. which the string will be connected (VMAX (INV, DC)). Under
no circumstances should this voltage be exceeded.
Protection devices.
Crossing the limit can decrease the inverters
Earthing. operational lifetime or render the device inoperable.
The highest module voltage that can occur in
When sizing the DC component of the plant, the operation is the open-circuit voltage in the coldest
maximum voltage and current of the individual strings and daytime temperatures at the site location. Design
PV arrays should be calculated using the maximum output rules of thumb for Europe use -10C as the minimum
of the individual modules. Simulation programs can be design temperature, but this will vary according to
used for sizing but their results should be cross checked location. The maximum number of modules in a
manually. string (n max) may therefore be calculated using the
formula:
DC components should be rated to allow for thermal
VOC(MODULE)@coldest module operating temperature nmax
and voltage limits. As a guide, for mono-crystalline and < VMAX(INV, DC)
multi-crystalline silicon (multi-c-Si) modules, the following
minimum ratings apply: Minimum number of modules in a string: The
minimum number of modules is governed by the
Minimum Voltage Rating: VOC(STC) 1.15
VOC(STC) 1.15 requirement to keep the system voltage within the
ISC(STC) 1.25
Minimum Current Rating: ISC(STC) 1.25 maximum power point (MPP) range of the inverter.
If the string voltage drops below the minimum MPP
The multiplication factors used above (1.15 and 1.25) are
inverter voltage, then the system will underperform.
location-dependent. Different multiplication factors may
60% P/PN AC
Voltage optimisation: As the inverter efficiency is
dependent on the operating voltage, it is preferable 50%
eciency
range [%]
to optimise the design by matching the array 97.5% 40%
operating voltage and inverter optimum voltage
30%
as closely as possible. This will require voltage
97.0%
dependency graphs of inverter efficiency (see 96.5% 20%
7: Plant Design 77
A number of factors and guidelines must be assessed when designed for solar PV installations (solar cables) are
sizing an inverter: readily available and should be used. In general, three
criteria must be observed when sizing cables:
The maximum VOC in the coldest daytime temperature
must be less than the inverter maximum DC input 1. The cable voltage rating: The voltage limits of the
voltage (VINV, DC MAX). cable to which the PV string or array cable will be
connected must be taken into account. Calculations of
The inverter must be able to safely withstand the
the maximum VOC voltage of the modules, adjusted for
maximum array current.
the site minimum design temperature, are used for this
The minimum VOC in the hottest daytime temperature calculation.
must be greater than the inverter DC turn-off voltage
2. The current carrying capacity of the cable: The cable
(VINV, DC TURN-OFF).
must be sized in accordance with the maximum
The maximum inverter DC current must be greater current. It is important to remember to de-rate
than the PV array(s) current. appropriately, taking into account the location of
The inverter MPP range must include PV array MPP the cable, the method of laying, number of cores and
points at different temperatures. temperature. Care must be taken to size the cable for
the worst case of reverse current in an array.
When first installed, some thin-film modules produce a
voltage greater than the nominal voltage. This happens 3. The minimisation of cable losses: The cable voltage
for a period of time until initial degradation has drop and the associated power losses must be as low
occurred, and must be taken into account. possible. Normally, the voltage drop must be less
than 3 percent. Cable losses of less than 1 percent are
Grid code requirements, including reactive power
achievable.
injection specifications.
The operating voltage should be optimised for In practice, the minimisation of voltage drop and
maximum inverter efficiency. associated losses will be the limiting factor in most cases.
When optimising the voltage, it should be considered Plug cable connectors are standard in grid-connected solar
that the inverter efficiency is dependent on voltage. PV power plants, due to the benefits they offer in terms of
Specification sheets and voltage-dependency graphs are installation ease and speed. These connectors are normally
required for efficient voltage matching. touch-proof, which means they can be touched without
risk of shock.
7.4.1.3 Cable Selection and Sizing
The selection and sizing of DC cables for solar PV power The laying of main DC cables in trenches must follow
plants should take into account national codes and national codes and take into account specific ground
regulations applicable to each country. Cables specifically conditions.
Example: IP65 1st digit 6 (Dust tight) 2nd digit 5 (Protected against water jets)
1st digit Protection from solid objects 2nd digit Protection from moisture
0 Non-protected 0 Non-protected
1 Protection against solid objects greater than 50mm 1 Protected against dripping water
2 Protection against solid objects greater than 12mm 2 Protected against dripping water when tilted
3 Protection against solid objects greater than 2.5mm 3 Protected against spraying water
4 Protection against solid objects greater than 1.0mm 4 Protected against splashing water
5 Dust protected 5 Protected against water jets
6 Dust tight 6 Protected against heavy seas
7 Protected against immersion
8 Protected against submersion
7: Plant Design 79
7.4.1.8 Connectors the string cable current carrying capability, whichever
is the lower value.
Specialised plug and socket connections are normally
pre-installed on module cables to facilitate assembly. The trigger current of fuse/MCB should be taken into
These plug connectors provide secure and touch-proof account when sizing string cables. It should not be
connections. larger than the current at which the string cable is
rated.
Connectors should be correctly rated and used for DC
The string fuse/MCB should be rated for operation at
applications. As a rule, the connector current and voltage
the string voltage. The following formula is typically
ratings should be at least equal to those of the circuit they
used to guide string fuse rating, although national
are installed on.
codes of practice should be consulted:
Connectors should carry appropriate safety signs that String Fuse Voltage Rating = VOC(STC) M 1.15
warn against disconnection under load. Such an event can where M is the number of modules in each string.
lead to arcing (producing a luminous discharge across
a gap in an electrical circuit), and put personnel and 7.4.1.10 DC Switching
equipment in danger. Any disconnection should take place Switches are installed in the DC section of a solar PV
only after the circuit has been properly isolated. plant to provide protection and isolation capabilities. DC
switches/disconnects and DC circuit breakers (CBs) are
7.4.1.9 String Fuses/Miniature Circuit Breakers
(MCBs) discussed below.
String fuses or miniature circuit breakers (MCBs) are DC Switches/Disconnects: Judicious design practice
required for over-current protection. They must be rated calls for the installation of switching devices in PV
for DC operation. National codes and regulations may array junction boxes. DC switches provide a manual
need to be consulted when selecting and sizing fuses and means of electrically isolating entire PV arrays, which
MCBs. is required during installation and maintenance. DC
switches must be:
The following guidelines apply to string fuses/MCBs:
Double-pole to isolate both the positive and negative
All arrays formed of four or more strings should be PV array cables.
equipped with breakers. Alternatively, breakers should
Rated for DC operation.
be used where fault conditions could lead to significant
reverse currents. Capable of breaking under full load.
Since faults can occur on both the positive and negative Rated for the system voltage and maximum current
sides, breakers must be installed on all unearthed expected.
cables. Equipped with safety signs.
To avoid nuisance tripping, the nominal current of DC Circuit Breaker (CB): String fuses/MCBs cannot be
the breaker should be at least 1.25 times greater than relied upon for disconnection of supply in case of fault
the nominal string current. National electrical codes conditions. This is due to the fact that PV modules are
should be consulted for recommendations. Overheating current-limiting devices, with an ISC only a little higher
of breakers can cause nuisance tripping. For this than the nominal current. In other words, the fuse
reason, junction boxes should be kept in the shade. would not blow, or the MCB would not trip since the
The string fuse/MCB must trip at less than twice the fault current would be less than the trigger current. For
string short-circuit current (ISC) at STC or at less than this reason, most PV codes and regulations recommend
7: Plant Design 81
7.4.2.2 AC Switchgear
Appropriately rated switchgear and protection Figure 18: Typical Transformer Locations and Voltage
Levels in a Solar Plant where Export to Grid is at HV
systems should be included to provide disconnection,
isolation, earthing and protection. On the output side
PV Array
PV Array
PV Array
PV Array
of the inverters, provision of a switch disconnector is
recommended as a means to isolate the PV array.
Clearly show the ON and OFF positions with the grid back to the plant, an auxiliary transformer is
appropriate labels. required.
Have the option to be secured by locks in off/earth The selection of an appropriate transformer should
positions. consider several basic issues. These include the required
Be rated for operational and short-circuit currents. capacity, position within the electrical system, physical
location and environmental conditions under which the
Be rated for the correct operational voltage.
transformer will operate. The capacity of the transformer
Be provided with suitable earthing. (specified in MVA) will depend on the projected maximum
power exported from the solar array.
7.4.2.3 Sizing and Selecting Transformers
In general, the inverters supply power at low voltage The main export transformers will form a major element
(typically 300-450V). But for a commercial solar power of the main substation design and, as such, their selection
plant, grid connection is typically made at 11kV and should also consider the technical requirements of the grid
above (HV levels). It is therefore necessary to step up company. Such transformers should conform to local and/
the voltage using one or more transformers between the or international specifications, as required.
inverter and the grid connection point.
Output power from PV arrays follows a well-understood
The position of the transformer in the electrical system cyclic duty corresponding to the path of the sun through
will define the required voltage on the primary and the day. This allows consideration of a dynamic rating to
secondary sides of the transformer. be applied to the transformer selection.
Figure 18 shows a high-level, single line diagram showing The transformer solution should comply with national and
typical voltages of operation for the AC system of a solar international standards including IEC 60076. The design
power plant. Where there is a need to supply power from should consider the following points:
7: Plant Design 83
solution should be designed to reduce the electric shock 7.4.3 GRID CONNECTION
risk to people on site and the risk of damage and fire
Solar plants need to meet the requirements of the grid
during a fault or lightning strike.
company of the network onto which they will export
power. Technical requirements for connection are typically
The entire solar PV power plant and the electrical room
set out in grid codes, which are published by the grid
should be protected from lightning. Protection systems
company and cover topics including planning, connection
are usually based on early streamer emission and lightning
and operation of the plant. Grid codes will vary by
conductor air terminals. The air terminal will be capable
country and may include:
of handling multiple strikes of lightning current and
should be maintenance-free after installation. Limits on harmonic emission.
Installation guidelines for module manufacturers. In addition to meeting the country grid code requirements,
site-specific requirements may be requested by the grid
Mounting system requirements.
company should there be any unusual network conditions
Inverter requirements. at the precise site location.
Lightning risk.
When designing the grid connection solution, careful
consideration should be given to the following constraints:
While the system designer must decide the most
appropriate earthing arrangement for the solar PV plant Scheduling: The grid connection schedule will impact
according to location specific requirements, one can follow the planned energisation date and generation targets.
the general guidelines given below: Key electrical components such as transformers can
have long lead and delivery times. Supplier locations
Ground rods should be placed close to junction boxes.
and likely lead times should be investigated at the
Ground electrodes should be connected between the
planning stage and carefully considered in the project
ground rod and the ground lug in the junction box.
plan (see Box 4 Grid Connection - Experience in
A continuous earth path is to be maintained India).
throughout the PV array.
In addition to local connection works, wider network
Cable runs should be kept as short as possible. upgrades and modifications beyond the point of
Surge suppression devices can be installed at the connection can have significant influence on the date
inverter end of the DC cable and at the array junction of energisation and commercial operation. Connection
boxes. issues are case-dependent and usually outside
the developers sphere of influence. It is therefore
Many inverter models include internal surge arrestors.
important that communication is established with
Separate additional surge protection devices may also
the relevant grid companies and that discussions are
be required.
undertaken to fully understand the implications and
Export Cable
In India, projects are typically required to be commissioned within 12 months from the date of execution of the PPA. This is intended to
allow ample time for planning and executing the export cable works. However, there have been a number of projects in India where
commissioning has been delayed because power evacuation could not commence due to unavailability of the export line. This can be
avoided by planning the export line routes and signing right-of-way agreements with the property owners at an early stage of project
development.
Grid Stability
The smooth operation of a grid-connected solar PV power plant is dependent on the voltage and frequency of the grid staying within
certain limits that are acceptable for the inverter. Grid instability may result from varying loads applied on the utility substation. With no
historical load data available at the local substation level for the majority of Indian utilities, grid availability can become a significant risk to
project development. In order to understand the risk, it is recommended that the developer conduct a thorough grid quality evaluation by
physically verifying the voltage and frequency variations for a minimum period of two weeks during the project planning phase.
In addition to monitoring, measures during the component selection phase can also mitigate the risk of grid instability causing downtime.
These measures include:
1) Selecting inverters that have a dynamic grid support function with low voltage, high voltage and frequency ride-through features.
While few of the Indian states force project developers to maintain a power factor close to unity, there are other states that charge for
the reactive power consumed by the PV plant. Although most modern central inverters can be made to operate at leading power factor,
supplying the reactive power during hours of high irradiance, there may be a need to include a capacitor bank to compensate reactive
power during periods of low irradiance. It is advisable to select inverters that can compensate the reactive power.
the timescales involved in both local and regional in downtime exceeding the assumptions that were used
connection timescales. in the projects financial model.
7: Plant Design 85
Mechanical resistance (for example, compression, LV/MV station: Inverters may either be placed among
tension, bending and resistance to animals). the module support structures (if string inverters are
chosen) in specially designed cabinets or in an inverter
AC switchgear should be supplied by a reputable house along with the medium voltage transformers,
manufacturer accredited to ISO 9001 and should have: switchgear and metering system.45 This LV/MV station
Certification to current IEC and appropriate national may be equipped with an air conditioning system if it
standards such as IEC 62271 for HV switchgear and is required to keep the electrical devices within their
IEC 61439 for LV switchgear. design temperature envelopes.
Type testing to appropriate standards. MV/HV station: An MV/HV station may be used
to collect the AC power from the medium voltage
A minimum warranty period of two years.
transformers and interface to the high voltage power
An expected lifetime at least equivalent to the design grid.
life of the project.
Communications: The plant monitoring system and the
security system will require a communications medium
Transformers should be supplied by reputable
with remote access. There can also be a requirement
manufacturers accredited to ISO 9001 and should have:
from the grid network operator for specific telephone
Certification to IEC and appropriate national standards landlines for the grid connection. Often, an internet
such as IEC 60076 for the power transformer, IEC broadband (DSL) or satellite communications system
60085 for electrical insulation and IEC 60214 for tap is used for remote access. A GSM (Global System for
changers. Mobile Communications) connection or standard
Type testing to appropriate standards. telephone line with modems are alternatives, although
they have lower data transfer rates.
A minimum warranty period of two years.
7: Plant Design 87
Other security measures: Additional security measures A monitoring system allows the yield of the plant to be
may include: monitored and compared with theoretical calculations and
raise warnings on a daily basis if there is a performance
Reducing the visibility of the power plant by
shortfall. Faults can therefore be detected and rectified
planting shrubs or trees at appropriate locations.
before they have an appreciable effect on production.
Care should be taken that these do not shade the PV
Without a reliable monitoring system it can take many
modules.
months for a poorly performing plant to be identified. This
Anti-theft module mounting bolts may be used and can lead to unnecessary revenue loss.
synthetic resin can be applied once tightened. The
bolts can then only be released after heating the The key to a reliable monitoring and fault detection
resin up to 300C. methodology is to have good simultaneous measurements
of the solar irradiance, environmental conditions and
Anti-theft module fibre systems may be used. These
plant power output. This is achieved by incorporating
systems work by looping a plastic fibre through all
a weather station on site to measure the plane of array
the modules in a string. If a module is removed, the
irradiance, module and ambient temperature, and
fibre is broken, which triggers an alarm.
preferably global horizontal irradiance, humidity and
7.6.1 QUALITY BENCHMARKS wind speed.
Some benchmark security features include: In large-scale solar PV power plants, voltage and current
Metallic fence at least 2m high. will typically be monitored at the inverter, combiner box
or string level, each offering more granularity than the
Video surveillance system, which includes cameras with previous. Monitoring at the inverter level is the least
zooming and remote manipulating capabilities. complex system to install. However it only offers an
Sensors and/or video analytics software. overview of the plants performance, while the other two
options, although more expensive, provide more detailed
Warning signs.
information on the system components performance and
Digital video recorder, which records data for a improved fault detection and identification.
minimum of 12 months.
Data from the weather station, inverters, combiner boxes,
Alarm system fitted to the power plant gate, the
meters and transformers will be collected in data loggers
medium voltage station, metering station and any
and passed to a monitoring station, typically via Ethernet,
portable cabins.
CAT5/6, RS485 or RS232 cables. Communication
protocols are varied, although the most commonly used
7.7 PLANT MONITORING
worldwide are Modbus, TCP/IP and DNP3. If more
7.7.1 MONITORING TECHNOLOGY than one communications protocol is considered for a
A monitoring system is an essential part of a PV plant. monitoring system, protocol converters can be used.
Monitoring devices are crucial for the calculation of
Figure 19 illustrates the architecture of an internet portal-
liquidated damages (LDs) and confirmation that the EPC
based monitoring system, which may include functionality
contractor has fulfilled its obligations. Automatic data
for:
acquisition and monitoring technology is also essential
during the operational phase in order to maintain a high Operations management: The performance
level of performance, reduce downtime and ensure rapid management (either onsite or remote) of the solar PV
fault detection. power plant to enable the monitoring of inverters or
strings at the combiner box level.
Wind speed /
Temerature
Irradiance
direction
Meteorological
Sensors
Operator
Alarm management: Flagging any element of the power 2 percent.46 Plane of array pyranometers are essential
plant that falls outside pre-determined performance for contractually-binding performance ratio (PR)
bands. Failure or error messages can be automatically calculations, while horizontal plane pyranometers are
generated and sent to the power plant service team via useful in order to compare measured irradiation with
fax, email or text message. global horizontal irradiation resource predictions.
It is considered best practice to install irradiation
Reporting: The generation of yield reports detailing
sensors at a variety of locations within multi-megawatt
individual component performance, and benchmarking
plants, while avoiding locations that are susceptible to
the reports against those of other components or
shading. Table 14 gives a rule of thumb for the number
locations.
of pyranometers recommended according to the plant
7.7.2 QUALITY BENCHMARKS capacity.
7: Plant Design 89
Table 14: Recommended Number of Pyranometers Table 15: Performance Optimisation Strategies
Depending on Plant Capacity
Loss Mitigating Measure to Optimise Performance
5 10
Plant DC Capacity (MWp) <1 15 10 20 > 20 Shading Choose a location without shading obstacles.
Ensure that the plant has sufficient space to
Number of Plane of Array reduce shading between modules.
0 2 2 3 4
Pyranometers Have a robust O&M strategy that removes the
Number of Horizontal risk of shading due to vegetation growth.
0 0 1 1 1
Pyranometers Incident angle Use anti-reflection coatings, textured glass, or
tracking.
bonded to the back of the module in a location Low irradiance Use modules with good performance at low
positioned at the centre of a cell. light levels.
Module Choose modules with an improved temperature
Array DC voltage: Measured to an accuracy of temperature coefficient for power at high ambient
within1 percent. temperature locations.
Soiling Choose modules less sensitive to shading.
Array DC current: Measured to an accuracy of Ensure a suitable O&M contract that includes
within1 percent. an appropriate cleaning regiment for the site
conditions.
Inverter AC power: Measured as close as possible Module quality Choose modules with a low tolerance or
to the inverter output terminals with an accuracy of positive tolerance.
within 1 percent. Module Sort modules with similar characteristics into
mismatch series strings where possible.
Power to the utility grid. Avoid partial shading of a string.
Avoid variations in module tilt angle and
Power from the utility grid. orientation within the same string.
DC wiring Use appropriately dimensioned cable.
Measurement of key parameters should be done at one- resistance Reduce the length of DC cabling.
minute intervals. Inverter Choose correctly sized, highly efficient inverters.
performance
to low operational faults. Grid availability Install PV plant capacity in areas where the grid
is strong and has the potential to absorb PV
power.
The aim is to minimise losses. Measures to achieve this are
Degradation Choose modules with a low degradation rate
described in Table 15. Reducing the total loss increases the
and a linear power guarantee.
annual energy yield and hence the revenue, though in some
MPP tracking Choose high-efficiency inverters with
cases it may increase the cost of the plant. Interestingly, maximum power point tracking technology on
efforts to reduce one type of loss may be antagonistic to multiple inputs.
Avoid module mismatch.
efforts to reduce losses of a different type. It is the skill
Curtailment of Ensure that tracking systems are suitable for
of the plant designer to make suitable compromises that tracking the wind loads to which they will be subjected.
result in a plant with a high performance at a reasonable
cost according to the local conditions. The ultimate aim of
the designer is to create a plant that maximises financial
Mounting structure drawings with structural Earthing and Details of all earth/bonding conductorssize
protection and connection points. This includes details of
calculations reviewed and certified by a licensed devices array frame equipotential bonding cable (where
engineer. fitted).
Details of any connections to an existing
A detailed resource assessment and energy yield Lightning Protection System (LPS).
prediction. Details of any surge protection device installed
(both on AC and DC lines), to include location,
A design report that will include information on the type and rating.
site location, site characteristics, solar resource, design AC system AC isolator location, type and rating.
AC overcurrent protective device location, type
work, energy yield prediction, and a summary of the
and rating.
results of the geotechnical survey. Residual current device location, type and
rating (where fitted).
Grid connection details and grid code
requirements.
Data Details of the communication protocol.
acquisition and Wiring requirements.
communication Sensors and data logging.
system
7: Plant Design 91
Box 5: Example of Poor Design
It is far cheaper and quicker to rectify design faults prior to construction than during or after construction. Therefore, it is vital to apply
suitable technical expertise to every aspect of plant design. Should the developer not have all the required expertise in-house, then a
suitably experienced technical advisor should be engaged. Regardless of the level of expertise in-house, it is good practice to carry out a
full, independent technical due diligence of the design before construction commences. This will be an essential requirement if financing is
being sought.
As an example, consider the faults that independent technical consultants identified with a 5MWp project that had been constructed in
India in 2010:
Foundations:
The foundations for the supporting structures consisted of concrete pillars, cast in situ, with steel reinforcing bars and threaded
steel rods for fixing the support structure base plates. This type of foundation is not recommended due to the inherent difficulty in
accurately aligning numerous small foundations.
Mild steel was specified for the fixing rods. As mild steel is prone to corrosion, stainless steel rods would have been preferable.
Support structures:
The support structures were under-engineered for the loads they were intended to carry. In particular, the purlins sagged
significantly under the load of the modules. Support structures should be designed to withstand wind loading and other dynamic
loads over the life of the project. Extensive remedial work was required to retrofit additional supporting struts.
The supporting structure was not adjustable because no mechanism was included to allow adjustment in the positioning of modules.
The combination of the choice of foundation type and choice of support structure led to extensive problems when it came to aligning
the solar modules to the required tilt angle.
Electrical:
String diodes were used for circuit protection instead of string fuses/MCBs. Current best practice is to use string fuses/MCBs, as
diodes cause a voltage drop and power loss, as well as a higher failure rate.
No protection was provided at the combiner boxes. This meant that for any fault occurring between the array and the DC
distribution boards (DBs), the DBs would trip, taking far more of the plant offline than necessary.
No-load break switches were included on the combiner boxes before the DBs. This meant it was not possible to isolate individual
strings for installation or maintenance.
The design faults listed above cover a wide range of issues. However, the underlying lesson is that it is vital to apply suitable technical
expertise on every aspect of the plant design through in-house or acquired technical expertise. Independent technical due diligence should
be carried out on the design prior to construction.
Supplier identification and track record checked. Suitable capacity for project size.
Product and power warranty terms and conditions in line Supplier identification and track record checked.
with the market standards.
Technology suitable for the environmental conditions (e.g., Product supply terms and conditions in line with the market
standards.
high temperatures, diffuse irradiation, humidity).
Technology suitable for shading conditions (number of Technology and model suitable for the environmental
conditions (e.g., outdoor/indoor, derate at high
bypass diodes).
temperatures, MPP range).
Power tolerance in line with the market standards.
Compatible with thin-film modules (transformer or
transformerless inverter).
Suitable capacity for project size. Tilt angle and orientation of the PV array suitable for the
geographical location.
Compatibility with the national grid regulations.
Inter-row distance suitable for the site.
Supplier identification and track record checked.
Shading from nearby objects considered and suitable buffer
zone included.
Minimum certification obtained.
Supplier identification and track record checked. Suitable earthing and lightening protection designed for site
specific conditions.
Suitable for the environmental and ground conditions Security system in line with market standards and accepted
(thermal expansion, marine atmosphere, soil acidity). by insurance provider.
7: Plant Design 93
8 Permits, Licensing and Environmental
Considerations
In order to deliver a project which will be acceptable to local authority level. However
international lending institutions (e.g., to enable finance to large-scale plants can have more
be provided), environmental and social assessments should extensive requirements that
be carried out in accordance with the requirements of the key are determined at a national or
international standards and principles, namely the Equator
regional level.
Principles and IFCs Performance Standards (IFC PS). National
standards should also be observed which may be more stringent
than lender requirements.
Building permits.
In addition to the key permits, licences and agreements Planning consents/permits and land-use authorisations
listed above, under the FiT requirements or other support, required to construct and operate a solar renewable
it may be necessary for a developer to register as a energy development.
qualified/privileged/special renewable energy generator Any standard planning restrictions for the area
to obtain support. Depending on the country in question, of the development (for example, land-use zoning
there may also be a requirement for the developer to regulations).
demonstrate compliance with these requirements.
Supporting information required to be submitted with
The sequence of requirements can vary from country to planning application (location/layout/elevation plans,
country and it is recommended that an early meeting is description of project, access details, environmental
held with the relevant planning/government authority to assessments, etc.as required by the relevant
establish and confirm relevant laws and associated permits authority).
that will be necessary for the project. The timescales for Method of submission (online or via the planning
obtaining relevant permissions should also be ascertained department office).
at an early date, as many permissions will be required to
Timescales for submission and determination.
be in place prior to construction of the plant.
Process for making amendments to consent at a
8.2.1 LAND LEASE AGREEMENT laterdate.
If the land is not privately owned, an agreement to procure
A permit from the roads authority may also be necessary,
or lease the necessary land from the land owner is a key
depending on the works required.
requirement. The land lease agreement must be secured
as a first step to enable the project to be developed on the
8.2.3 BUILDING PERMITS
required land. This does not apply to rooftop locations. A
lease agreement typically lasts for 25 years, often with a Some countries may require a separate building permit
further extension clause. to be obtained, depending on the nature of the project.
Where this is required, it should be noted that the
The leases and option agreements should include consenting authority may differ from the authority issuing
restrictions on developments to be installed on land the planning/land-use permits.
adjacent to the site that could have an effect on the
performance of the solar PV arrays. Furthermore, the Before a building permit is obtained, it may be
areas of land required for new access roads also need to be necessary to have other required permits in place or to
taken into consideration. complete a change in land-use categorisation. As above,
consultation at an early stage with the relevant authority
8.2.2 PLANNING AND LAND USE CONSENTS is recommended to establish country- and locally-specific
requirements.
All relevant planning consents/land-use authorisations
must be in place prior to the construction of a project.
8.2.4 ENVIRONMENTAL PERMITS
Consenting requirements vary widely in different countries
and regions and also depend on the size of the plant. All necessary environmental permits, licences and
Advice on planning-consent requirements in the project requirements must be obtained prior to commencing
Environmental permits and licences that may be required 8.3 ENVIRONMENTAL AND SOCIAL
include: REQUIREMENTS
Environmental impact assessment (EIA) permit. Development of any solar project will have both
environmental and social implications. The scale and
Endangered/protected species licence.
nature of these impacts depends on a number of factors
Agricultural protection permits. including plant size, location, proximity to settlements and
Historic preservation permits. applicable environmental designations. These issues are
discussed further in the following sections.
Forestry permits.
8.3.1 APPLICABLE STANDARDS
Further detail on environmental considerations is detailed
in Section 8.3 below. In order to deliver a project that will be acceptable to
international lending institutions (e.g., to enable finance
8.2.5 GRID CONNECTION APPLICATION to be provided), work should be carried out in accordance
with the requirements of the key standards and principles
A grid connection permit is required for exporting
set out in the following sections.
power to the network, which normally specifies the
point of connection and confirms the voltage-level that 8.3.1.1 Equator Principles
will be applied to that connection. The grid connection
The Equator Principles47 (EP) consists of ten principles
application should be submitted to the relevant
relating to environmental and social assessment and
transmission or distribution utility company for the
management. In addition, they include reporting
project.
and monitoring requirements for Equator Principles
The permit must be in place well in advance of the date Financial Institutions (EPFIs). The EP set a financial
that first export to the grid is required in order to allow industry benchmark that have been adopted by financial
sufficient timescales for associated works to be completed. institutions for determining, assessing and managing
Solar PV power plants will need to meet the requirements environmental and social risk in projects.
of the grid company that operates the network onto which
There are currently 78 EPFIs in 34 different countries
they will export power. This is discussed further in Section
that have officially adopted the EP standards.48 These
10.4.
institutions will not provide financing to clients that are
8.2.6 ELECTRICITY GENERATION LICENCE unwilling or unable to comply with the EPs. Some of these
There are many types of permits required for a multi-megawatt solar PV power plant, which in accordance with country requirements
will vary in terms of purpose of requirements. Shown below is an indicative, non-exhaustive list of the key permits that were required
to be obtained in South Africa for a ground-mounted fixed-tilt PV plant. These permits apply specifically to the case study; permitting
requirements differ across other regions of South Africa and especially in different countries. Some of the case studys permits were
issued with condition-requirements including time limits for commencing and rules for the processes of construction, operation and
decommissioning. The majority of these permits were applied for and in place prior to the start of construction, as is deemed best practice.
An Environmental Impact Report was compiled for the project under the required Environmental Impact Assessment (EIA) Regulations and
Natural Environmental Management Act. The EIA process was used to inform the preferred layout for the project in order to reduce the
potential for significant environmental impacts. Elements of the project design thus reduced the potential for impact on water resources
and included a visual buffer zone from nearby roads, railway lines and farms, in addition to avoiding sensitive areas/heritage resources.
Mitigation measures proposed to further reduce impacts during construction included:
Pre-construction ecological checks.
Rehabilitation/re-vegetation of areas damaged by construction activities.
Implementation of soil conservation measures, such as stockpiling topsoil or gravel for remediation of disturbed areas.
Bunding of fuel, oil and used storage areas.
Implementing these mitigation measures ensured that the only significant impacts likely to arise from the project would be those
associated with visual impacts.
International lending standards (Equator Principles and IFC Performance Standards) were also applicable, such that this project required an
appropriate degree of environmental and social assessment to meet these standards. A principle finding of the environmental assessment
work carried out to meet these international criteria was a recommendation for a bird breeding survey in order to assess fully the project
impacts upon the population of a species of conservation concern. This recommendation was identified following the completion of the
EIA, highlighting the importance of the consideration of Equator Principles and IFC Performance Standards alongside EIA preparation from
the very outset of the project. This will help ensure reaching a standard that is acceptable to lenders.
The following table provides the key permits that were required in order to develop the project.
While multiple contracts could Engineering, procurement and construction (EPC) contracts
be signed to build a PV plant, are the most common form of contract for the construction
of solar PV power plants. Under an EPC contract, a principal
the most common approach is
contractor is engaged to carry out the detailed engineering
a single EPC contract. Often, design of the project, procure all the equipment and materials
a standard form (boilerplate necessary, and then construct and commission the plant for the
contract) is used. client. In addition, the contractor commits to delivering the
completed plant for a guaranteed price and by a guaranteed
date and furthermore that the completed plant must perform
to a guaranteed level. Failure to comply with any of these
requirements will usually result in the contractor having to pay
financial compensation to the owner in the form of liquidated
damages (LDs). See the checklist at the end of the chapter
highlighting the basic requirements that a developer may wish to
consider during the EPC contracting process.
of the contract price to deliver the works in line with the 2 Civil works completed 10-20
The contract price should cover all of the contractors 4 Modules installed 5-15
obligations under the contract and all items necessary for 5 Grid connection achieved 5-15
(energisation)
the proper design, execution and completion of the works.
6 Mechanical completion 5-10
The owner should not be required to increase the contract
7 Provisional acceptanceplant 5-10
price, other than in accordance with the express provisions
taken over
of the contract.
During the construction phase, payment will typically be owner can occur. Until this time, the contractor remains
made to the contractor by way of milestones relating to fully responsible for the site and construction activities.
the completion of individual work items. The payment Completion typically takes the form of a number of
schedule should be fair and reasonable for both parties acceptance tests and inspections to be conducted by the
and should allow the contractor to remain cash neutral owner or an independent third party that demonstrates
throughout the build process, as the contractor will be that the plant has been installed and is performing as per
paying the sub-contractors and equipment providers on a the contractually agreed specifications. The requirements
regular basis. Payment milestones should be drafted to be in these areas are generally detailed in a dedicated testing
clear, measureable, and made on completion (rather than and commissioning schedule.
commencement) of the individual scope items.
A diagram outlining key completion events occurring during
Any advance payment made to the contractor on signing a solar PV plant construction project (in chronological order
of the contract should be accompanied by an advance from left to right) is shown in Figure 20. These are described
payment guarantee, usually in the form of a bond held further below.
within a bank that can be drawn upon in the event of
contractor default or insolvency. The value of each 9.5.1 GUARANTEED COMPLETION DATE
milestone should roughly reflect the value of the completed
The contract should include a guaranteed completion
works. It is normal that approximately 5-10 percent of the
date, which is typically either specified as a fixed date or
contract value should be held back until handover of the
as a fixed period after commencement of the contract. The
works (Provisional Acceptance) has been achieved.
actual works stage to which the guaranteed completion
An example payment schedule is shown in Table 17. date relates will be project-specific, and this may be driven
by a countrys regulatory regime as well as the date that
9.5 COMPLETION AND HANDOVER OF THE projects become eligible for receiving tariff support. For
PLANT example, the guaranteed completion date could coincide
with the date the plant is scheduled to be connected
The contract should clearly outline the criteria for
to the local electricity grid, commissioned or is ready
completing the contractors scope of work and therefore
to be handed over to the owner. The key point is that
when handover of the completed plant from contractor to
the owner needs to be certain as to what date the plant
will be exporting to the grid and therefore generating a 9.5.2 MECHANICAL COMPLETION
return on the investment. Inability to meet the expected
Mechanical completion of a project refers to the stage
completion date for beginning to export power to the grid
whereby all principal sub-components forming the final
has important implications from a regulatory or financial
power plant have been installed and are mechanically
perspective.
and structurally complete. At such a time, it would be
advisable for the owner or a third party independent of
To mitigate the risk of the owner suffering financial loss
the contractor to inspect the works in order to compile an
resulting from the contractor failing to deliver a completed
initial list of construction defects (commonly referred to as
plant to the agreed timetable, the contract should include a
a punch list or snagging list).
provision for claiming financial compensation (liquidated
damages or LDs) from the contractor. LDs should be
Mechanical completion allows for commissioning
sized to be a genuine pre-estimate of the loss or damage
activities to commence.
that the owner will suffer if the plant is not completed
by the target completion date. Delay LDs are usually 9.5.3 COMMISSIONING
expressed as a rate per day that represents the estimated
Commissioning should be considered throughout the
lost revenue for each day of delay. For a solar PV project,
course of the construction phase, however, most of the
this is a relatively straightforward calculation and can be
commissioning activities will occur following mechanical
based upon an energy yield estimate for the completed
completion when the system is ready to be energised.
plant utilising a long-term solar irradiation dataset for the
project location.
The commissioning process certifies that the owners
requirements have been met, the power plant installation
If there is potential for the owner to suffer additional
is complete and the power plant complies with grid
financial losses beyond lost revenue resulting from delay
and safety requirements. Successful completion of the
(perhaps due to the presence of a tariff reduction date)
commissioning process is crucial to achieving provisional
then provisions addressing the owners right to collect LDs
acceptance, the process of handover of the plant from
for any such losses should also be included in the contract.
contractor to owner.
The grid connection agreement often stipulates certain 9.6 PROVISIONAL ACCEPTANCE
requirements, such as electrical protection, disconnection
Provisional acceptance is a common term used to refer to
and fault, to which the solar PV power plant is required
the stage at which the contractor has complied with all of
to adhere. Usually, these conditions need to be met and
its construction-related obligations and the plant is ready
demonstrated before commissioning the grid connection
to be handed over to the owner. The criteria for achieving
interface and energisation of the plant.
provisional acceptance should be clearly outlined in the
9.5.3.3 General Commissioning Recommendations contract and may include:
Commissioning activities should commence following Mechanical completion having taken place in
mechanical completion of the plants various sub- accordance with the agreed technical specification and
components or, where appropriate, sequentially as module the plant being free from defects (other than non-
strings are connected. One exception to this rule is for critical punch list items).
power plants employing modules that require a settling-in
The aggregate value of the punch list items does not
period, such as thin-film amorphous silicon (a-Si) modules.
exceed a pre-determined value (typically 12 percent of
In this case, performance testing should begin once the
the contract price).
settling-in period has been completed and the modules
have undergone initial degradation. Grid connection and energisation of the plant have
been achieved.
Since irradiance has an impact on performance,
All commissioning tests have been successfully
commissioning should be carried out under stable sky
completed.
conditions and ideally at irradiance levels above 500W/m2.
The temperature of the cells within the modules should be The provisional acceptance performance ratio (PR) test
recorded in addition to the irradiance and time during all has been passed.
testing. All equipment and sub-contractor warranties have
been assigned to the project company.
Commissioning activities should incorporate both visual
inspection and functional testing. Such testing should be All handover documentation is in place and hard and
conducted by experienced and specialist organisations, soft copies provided to the owner.
typically sub-contractors to the EPC contractor. Operation and maintenance training of the owners
personnel has taken place.
The testing outlined in this section does not preclude local
norms, which will vary from country to country. Any delay or performance-related liquidated
damages (LDs) incurred by the contractor during the
Test results should be recorded as part of a signed-off construction phase have been paid to the owner.
commissioning record. While the contractor would be
Any performance security or bond required during the
expected to carry out these tests, it is important that the
EPC warranty period has been delivered to the owner.
owner is aware of them and makes sure that the required
documentation is completed, submitted and recorded. Once provisional acceptance has been achieved, the owner
would typically be obliged to make the final milestone
A useful reference for commissioning of PV systems can
payment to the contractor, at which point 100 percent of
be found in IEC standard 62446:2009 Grid connected
the contract value would have been paid.
The construction phase of a solar PV power plant should be There are a number of common
managed so that the project attains the required standards of
issues that may arise during the
quality within the time and cost constraints. During construction,
construction phase. Most of
issues such as environmental impact, and health and safety of
the workforce (and other affected people) should be carefully these can be avoided through
managed. appropriate design, monitoring,
quality control and testing onsite.
Key project management activities that will need to be
carried out, either by the developer or a contractor, include
interface management, project planning and task sequencing,
management of quality, management of environmental aspects,
and health and safety.
multi-contract approach.
Interdependencies between tasks. Interdependencies between tasks will allow the programme
to clearly define the ordering of tasks. A project-
Parties responsible for tasks.
scheduling package will then indicate the start date of
Project critical path. dependent tasks and highlight the critical path.
Actual progress against plan.
Critical path analysis is important to ensure that tasks
All tasks and the expected timescales for completion that can affect the overall delivery date of the project are
should be detailed along with any restrictions on a highlighted and prioritised. A comprehensive programme
particular task. For example, if permits or weather should also take into account resource availability.
constraints are predicted to potentially stop construction This will ensure that tasks are scheduled when required
during particular months, this should be noted. staff or plant components are available. For example,
when exporting to a high voltage transmission line, a
For a solar PV project, it is likely that the programme will large substation facility may need to be designed and
incorporate different levels of detail around each of the built according to the grid company requirements and
following main work areas: interconnect agreement specifications. The outage date
for connecting to the transmission line will be planned
Final design works.
well in advance. If the developer misses the outage date,
Procurement and manufacture of equipment. significant delays can be incurred, which can have a major
Site access. impact on the development. The outage date is thus a
critical path item around which the project development
Security.
and construction timeline may need to be planned.
Foundation construction.
Incorporating a procurement schedule that focuses on
Mounting frame construction.
items with a long manufacturing lead-time (such as
Module installation. transformers, central inverters and modules) will ensure
that they are ordered and delivered to schedule. It will also
Substation construction.
highlight any issues with the timing between delivery and
Electrical site works. construction, and the need for storage onsite.
Grid interconnection works.
To share this information and to save time and effort, it
Commissioning and testing. is strongly recommended that an off-the-shelf project-
scheduling package is used and that the programme is
A high-level programme should be produced to outline
monitored against site progress regularly.
the timescales of each task, the ordering of the tasks and
any key deadlines. This should be completed as part of the To obtain visibility of the works on a day-to-day basis,
detailed design. and receive early notice of any slippage in programme,
a good management and tracking tool to use is a weekly
The programme will then be built up to detail all the
look-ahead programme. This can be drawn up either
associated tasks and sub-tasks, ensuring that they will
by the EPC contractor or the project management team
be completed within the critical timescale. A thorough
onsite.
programme will keep aside time and resources for any
Milestones are goals that are tied in with contractual Resource availability (plant, equipment and
obligations, incentives or penalties. Incorporating manpower).
milestones in the programme helps the project team to
Training and learning curve of manpower, especially if
focus on achieving these goals. In effect, construction must
in a new market or if local resources are being utilised.
be planned around certain milestones or fixed dates (for
example, the grid connection date). Consenting (or other regulatory) restrictions.
Safety considerations.
If the contracted milestones are included in the
programme, the impact of slippage on these dates will Grid availability.
be apparent. Appropriate budgetary and resourcing
10.4.3 RISK MANAGEMENT
decisions can then be made to address those delays. The
milestones can also indicate when payments are due to a The risks associated with the project should be identified,
contractor. Payment of contracted milestones should be assessed and managed throughout the construction
associated with the delivery of all relevant documentation process. The hazards need to be incorporated in the
to ensure the work has been built to specification and planning and scheduling of the project. Each aspect of
quality standards. This will ensure that the contractors the project should be assessed for likelihood and impact
are focused on delivering the paperwork as well as the of potential risks. The next step would be to develop
physical works. It will also help to minimise the potential a suitable action plan to mitigate identified risks. If a
for programme slippage later in the works due to awaiting particular risk could affect the delivery of the whole
documentation. project, alternatives for contingency (in terms of time and
budget) should be included.
10.4.2 PLANNING AND TASK SEQUENCING
Risk items may include timing delays, weather risk,
Appropriate sequencing of tasks is a vital part of the
grid connection delays, staff and equipment availability,
planning process. The tasks must be sequenced logically
transportation, ground conditions and environmental or
and efficiently. The overall sequence of works is
health and safety incidents. Many of these risks will have
generally site access, site clearance, security, foundation
been mitigated during the planning and design stage, for
construction, cable trenches and ducts, substation
example, by completing studies and plant design.
construction, mounting frame construction, module
installation, electrical site works, communications,
Some risks will remain until the equipment is on site:
site grid works and finally, testing and commissioning.
lost equipment or equipment damaged in transport, for
Each of these work areas should be broken down into a
example. This risk is reduced by selecting an experienced
series of sub-tasks. Alongside these, an assessment of the
supplier with suitable transport equipment. Insurance
inputs required for each task (especially when interfaces
will cover the cost associated with sourcing replacement
are involved) will help develop a logical and efficient
equipment, however if a key component such as the grid
sequence.
transformer is lost, then insurance will not compensate
for the time delays and loss of generation associated with
Consideration should also be given to any factors that
the component not being available. Such risks should be
could prevent or limit possible overlap of tasks. These
considered when drafting the EPC contract terms.
factors could include:
Details of any records to be kept (for example, The World Bank Group General EHS Guidelines cover
photographs or test results). H&S during construction, including:
10.8.5 LOGISTICAL
Execution plans.
Employees for project installation companies in emerging
markets are often inexperienced. This can lead to incorrect Risk assessments and method statements.
installation methods or procedures, and may include a Quality plans.
The construction of a solar PV power plant is a relatively straightforward process. However, there are common mistakes that EPC contractors
can easily avoid with correct planning and training procedures. Examples of such mistakes are itemised below.
PV Module Installation
Mounting Structure
Civil Works
The integrity of the controlled environment within equipment enclosures/housings can be compromised if not installed correctly. Examples of
common issues include:
Unused glands not sealed or replaced with dummies.
Unsealed cable conduits.
Damaged or missing gaskets on entrance doors.
Unsealed cable trenches leading into inverter housings.
Water ingress due to any/all of the above, leading to a humid atmosphere causing corrosion damage to electrical components.
Environmental Monitoring
Incorrect positioning of the environmental monitoring equipment can lead to inaccuracies during performance assessment. The most common
reasons for these inaccuracies include:
Pyranometers not positioned at the same tilt angle as the modules.
Pyranometers subject to shading, causing reporting of elevated performance ratio (PR) calculations.
(continued)
Cable Management
Signage
Spare Parts
The permanent storage area for spare components is often not available when such components are delivered to the site, leading to
damage from poor temporary storage conditions.
Required
Recommended
Environmental and human factors (for instance, Dust caused by vehicular traffic.
autumn fall debris and soiling from local agricultural
Site accessibility based upon weather predictions.
and industrial activities).
Availability of water and cleaning materials.52
Weather patterns: cleaning during rainy periods is less
likely to be required. If the system efficiency is found to be below the expected
level, then the cleanliness of the modules should be
checked and cleaning conducted as necessary.
Figure 25: Module Cleaning Using Brush Trolley The optimum frequency of module cleaning can be
determined by assessing the costs and benefits of
conducting the procedure. The benefit of cleaning should
be seen in an improved system performance ratio (PR)
due to the lower soiling loss and resultant increase in
revenue. A cost estimate to clean the PV modules should
be obtained from the O&M contractor and compared
with the potential increase in revenue. The agreed O&M
contract should detail an agreed number of cleans per
annum and their frequency. It should also outline the
labour rate or unit price at which the owner may request
an additional plant-wide clean of modules to allow this
cost-benefit analysis to be conducted.
Image courtesy of First Solar
All junction boxes or string combiner boxes should Removal of dust from electronic components.
be checked periodically for water ingress, dirt or dust
Tightening of any loose connections.
accumulation and integrity of the connections within
the boxes. Loose connections could affect the overall Any additional analysis and diagnostics recommended
performance of the PV plant. Any accumulation of water, by the manufacturer.
dirt or dust could cause corrosion or short circuit within
11.3.6 STRUCTURAL INTEGRITY
the junction box.
The module mounting assembly, cable conduits and any
Where string level monitoring is not used, the O&M other structures built for the solar PV power plant should
contractor should conduct periodic checks, at least on an be checked periodically for mechanical integrity and signs
annual basis, of the integrity of the fuses in the junction of corrosion. This will include an inspection of support
boxes, combiner boxes and, in some cases, the module structure foundations for evidence of erosion from water
connection box. run-off.
A trained specialist should conduct thermography using a The alignment and positioning of the tracking system
thermographic camera at least on an annual basis. should also be checked to ensure that it is functioning
optimally. Sensors and controllers should be checked
11.3.5 INVERTER SERVICING
periodically for calibration and alignment.
Generally, inverter faults are the most common cause
of system downtime in PV power plants. Therefore, the 11.3.8 BALANCE OF PLANT
scheduled maintenance of inverters should be treated as a The remaining systems within a solar PV power plant,
centrally important part of the O&M strategy. including the monitoring and security systems, auxiliary
power supplies, and communication systems, should be
The maintenance requirements of inverters vary with
checked and serviced regularly. Communications systems
size, type and manufacturer. The specific requirements
within and externally connected to the PV plant should be
of any particular inverter should be confirmed by the
checked for signal strength and connection.
manufacturer and used as the basis for planning the
maintenance schedule. 11.3.9 VEGETATION CONTROL
Regular preventative maintenance for an inverter should, Vegetation control and grounds keeping are important
as a minimum, include: scheduled tasks for solar PV power plants. Vegetation
(for example, long grass, trees or shrubs) has the potential
Visual inspections.
Provide, at intervals, a visual check of the system 11.7.4 STANDARDS, LEGISLATION AND GUIDELINES
components for visible damage and defects.
This section of the contract outlines the various conditions
Provide, at intervals, a functional test of the system with which the O&M contractor must comply while
components. carrying out the O&M of the plant. These conditions
Ensure that the required maintenance will be should be drawn from the following documentation:
conducted on all components of the system. As a Building or construction permits.
minimum, these activities should be in line with
Planning consents and licences.
manufacturer recommendations and the conditions of
the equipment warranties. Grid connection statement, the grid connection
agreement and power purchase agreement.
Provide appropriate cleaning of the modules and the
removal of snow (site-specific). Operating manuals for system components.
Make sure that the natural environment of the system Applicable legislation.
is maintained to avoid shading and aid maintenance
Local engineering practices (unless the documents and
activities.
conditions listed above require a higher standard).
Replace defective system components and system
components whose failure is deemed imminent. 11.7.5 PAYMENT
Provide daily (typically during business hours) remote The cost and remuneration of the O&M contract are
monitoring of the performance of the PV plant to generally broken down into:
identify when performance drops below set trigger Fixed remuneration and payment dates.
levels.
Other services remuneration and expenditure
A schedule of preventative maintenance activities should reimbursement.
be prepared and appended to the O&M contract to easily
Payment indexation over the duration of the contract. The contract will have a section outlining the governing
law and jurisdiction of the O&M contract. The governing
Remuneration for other services includes payment for any law is normally the law of the country in which the
services beyond the scope of the contract. This should project is located. A legal succession or a transfer of rights
include: condition is required for the developer to reserve the right
Method for determining level of other services carried to assign the O&M contract to a third party.
out.
It is also recommended that every contract have a non-
Agreed rates for conducting these services. disclosure agreement. This agreement between the O&M
Agreed method for approving additional expenses or contractor and the developer will outline the information
services with the owner. that is to be treated as confidential, as well as that
information which can be disclosed to third parties.
Any required spare parts and other components not
covered by individual warranties or held in the owners 11.7.8 INSURANCE
inventory.
The contract should have a section outlining the insurance
11.7.6 WARRANTIES/PERFORMANCE GUARANTEES responsibilities of the contractor for the O&M activities.
This insurance should cover damage to the plant, as well
The contract should include a plant-wide performance
as provide cover for employees conducting maintenance.
guarantee to be calculated on a regular basis. On large-
scale solar PV power plants this typically takes the form It is normal for the O&M contractor to arrange and pay
of an availability or performance ratio (PR) warranty. An for the full site insurance.
availability warranty provides a measure of plant uptime
and how successful the contractor is in keeping the plant 11.7.9 TERM OF AGREEMENT
functional and capable of exporting electrical energy
Every O&M contract needs to have a section that outlines
to the grid. A PR warranty provides a measure of plant
when the contract shall become effective and the duration
efficiency at converting solar irradiation into electrical
of the contract from the effective date. This section should
energy. While a PR warranty may be preferable because it
also include provisions to renew or extend the contract
incentivizes the contractor to optimise plant performance
upon conclusion of the originally agreed term.
rather than just ensure its operational readiness, some
third-party O&M providers are reluctant to provide such It is also recommended that this section include the
a warranty on systems they did not design or construct. circumstances in which either the maintenance contractor
or the developer would be entitled to terminate the
A PR guarantee is an industry standard and is considered
contract.
a pre-requisite to a suitable long-term O&M strategy.
The guarantee makes it the responsibility of the O&M
contractor to ensure that the plant achieves a PR level
The time of year coupled with the accessibility to the site Location of the contractors premises.
can have a bearing on the actual response time for any Number and competency of staff.
unscheduled maintenance event. Restrictions to access
Experience and track record.
roads at certain times of the year can delay response.
Adverse conditions can also reduce the size of the payload Financial strength and ability to honour warranty
that can be transported to the site, thus extending the obligations.
duration of the maintenance work.
The intention should be to select a suitably experienced
The presence of a strong PR guarantee also ensures that contractor able to meet the requirements of the contract
the contractor is motivated to undertake an efficient for the duration of the project.
response and restore system performance when alerted
The checklist below sets out the basic requirements for the
drafting of a strong solar PV power plant O&M contract.
Developers should consider While the cost per kWh of solar PV power has come down
how policy provisions are dramatically and continues to fall, in most cases direct or indirect
financial incentives are still required in order to increase the
designed and what specific
commercial attractiveness of solar PV projects so that there is
support mechanisms for solar PV
sufficient investment in new projects to meet national goals for
projects are available to bridge renewable energy production.
the gap between the costs of
Price-based incentives such as FiTs remain among the most
conventional power sources and
common instruments to boost the commercial case for solar.
solar PV.
In place of price-based incentives, quantity-based mechanisms
use binding policy provisions to establish quotas that require
power utilities to purchase a specific percentage of their power
from a renewable source. Quotas translate into investment
opportunities for developers, who are able to supply utilities with
the required electricity generated by renewable energy facilities.
Complementing the arsenal of policy instruments available to
governments are fiscal incentivese.g., investment or production
tax credits, and direct public support schemes, such as soft
loans or an equity participation by a public entity. Policies that
guarantee and facilitate connection and access of PV plants to
the grid are also important for the viability of PV projects by
removing common barriers.
Determine whether the project will be able to meet Market-based Instruments: These accompany quantity-
the criteria for securing support and understand the based mechanisms, such as renewable portfolio
historical reliability of the delivery of these supports. standards or quota obligations. Certificates associated
with renewable energy production are traded on a
Factor all this information into the business plan and
market and result in additional revenue for renewable
demonstrate to investors that the discounted cash flows
energy producers. Examples include tradable
are appealing.
renewable certificates or carbon certificates.
Follow through meeting the requirements to secure the
Tax Incentives: Tax incentives can be used by a
support available.
project owner to offset capital costs or profits, or to
reduce specific taxes such as VAT or import duties.
Refer also to the checklist at the end of the chapter for key
Accelerated depreciation is another option intended
considerations in accessing support mechanisms in any
to attenuate the high capital costs of renewable energy
market.
projects.
12.2 POLICIES AND SUPPORT MECHANISMS Soft Loans: Soft loansi.e. those with a below-market
OVERVIEW interest rate or extended tenorare sometimes made
12.2.1 TYPES OF SUPPORT MECHANISMS available, especially in the early stage of technology
deployment by government-backed institutions.
This sub-section provides an overview of the six common
types of renewable energy support mechanisms used Capital Grants: Capital grants from public sources
by governments, including both mechanisms that help reduce the upfront financing burden and can stimulate
developers to improve cash flow and those that offer interest in a new market. This option was used in the
opportunities to competitively enter the market: early stages of PV development. As the technology has
matured, it is not necessary and now very rare.
Feed-in Tariffs (FiTs): A FiT is a predetermined price
for every unit of electricity generated by a solar PV The above provide direct and indirect financial supports
power plant, paid through a long-term contract. designed to cover the incremental costs of solar PV
Typically, projects must meet certain eligibility criteria power against conventional power supply options. The
and receive authorization from a government body to relative merits and conditions of different energy policy
receive the FiT (and usually preferential grid access as frameworks vary widely between countries and regions.
well); smaller projects may automatically receive the Hence, it is crucial for developers to consider the effect
FiT up to a certain maximum level of MWs (maximum on the commercial viability of their project, including
capacity). the private investment risk of policies within a specific
Reverse Auctions and Tenders: Reverse auctions political and economic context.53 The International
for independent power producers (IPPs) involve the
competitive procurement of energy, whether at a 53 For more on this topic, see IEA, IRENA, the US National Laboratories (including
specific site or without specifying where a new plant Lawrence Berkeley, Sandia, and the National Renewable Energy Laboratory)
and the World Banks Energy Management Assistance Program. See also,
must be built. Renewable energy auctions can be IRENAs Evaluating Policies in Support of the Deployment of Renewable
Power (2012), and the World Banks Renewable Energy Financial Instrument
technology-neutral where solar competes with other Tool (REFINe).
54 http://www.iea.org/policiesandmeasures/renewableenergy/
55 There are many publications analyzing feed-in tariffs. Among them, see 56 Legislation: Royal Decree 1565/2010 adopted on 19 November 2010 by the
Feed-in Tariffs as a Policy Instrument for Promoting Renewable Energy and Council of Ministers. For more details, see the European Photovoltaic Industry
Green Economies in Developing Countries, United Nations Environment Associations Retrospective Measures at the National Level and their impact
Programme (UNEP), 2012. on the photovoltaic sector. 10 December 2013. Available at www.epia.org.
The solar market in Thailand is currently driven by two key Feed-in Tariff (FiT) policies designed to help the country meet its ambitious
targets for solar development by 2021.a
1. Rooftop solar projects policy.b
2. Ground-mounted solar projects policy.
The rooftop FiT policy provides an incentive for developing rooftop and community ground-mounted solar systems, and is capped at an
installed capacity of 200 MW. The FiT rate is scaled dependent on the project size. The FiT rates below are granted to projects that were
fully commissioned before December 2013 and are valid for a 25-year operational period.
The ground-mounted FiT policy provides an incentive for up to 800 MW of projects to be commissioned by the end of 2014. The FiT rate
varies throughout the lifetime of a developed project and is presented below.
For both the rooftop and ground-mounted FiT policies, the FiT rate can be considered relatively generous and project IRRs should be
attractive to investors. The Thai government has periodically revised the FiT rates and current information on incentives for projects
developed beyond 2014 can be found online.c
a http://thaisolarpvroadmap.org/wordpress/?p=940
b http://www.eppo.go.th/nepc/kpc/kpc-145.html
c http://www.iea.org/policiesandmeasures/renewableenergy/?country=Thailand
South Africa has in place policies and initiatives that are aimed at accelerating growth in the solar PV power sector, including REIPPP and
the Eskom Standard Offer.
REIPPP
South Africas REIPPP is split into different bidding rounds. The allocated resources are shown below for Rounds 1 to 3. The decreasing trend
in average PV bid price and the increase in local content is indicative of the policys success in incentivizing solar development, although it
remains to be seen whether developers can truly sustain operation at such low prices.a
Under Round 1 of the REIPPP, construction has commenced on 18 large-scale solar PV projects with a combined installed capacity of 630
MW. In Round 2, a total of nine projects with a combined capacity of 417 MW were awarded preferred bidder status and are currently under
construction. An additional six projects with a capacity of 435 MW have achieved preferred bidder status in Round 3 and are approaching
financial close. In 2013, nearly all of South Africas solar PV power market consisted of large ground-mounted systems and it is expected
that this market will remain strong.
However, historically there have been a number of delays with the bidding process. In September 2012, the Department of Energy
announced delays to Round 3 of the REIPPP due mainly to difficulty in progressing the first round projects to financial close. The need to
focus on financial closure for projects selected during the first two bidding rounds had a knock-on effect.b
In 2013, the government delayed an announcement on a final list of preferred bidders in the third round of its national renewable energy
programme. This was finally completed in November 2013, more than 12 mosnths later than expected.
The Department of Energy is now in the process of finalising the financial close protocol for the Round 3 preferred bidders.
a http://www.esi-africa.com/sas-third-round-bidding-sees-prices-drop-dramatically/
b http://irp2.files.wordpress.com/2011/10/pvsouthafricamap-2013-04-17.pdf
c www.esi-africa.com/sas-third-round-bidding-sees-prices-drop-dramatically/
d www.ey.com/UK/en/Industries/Cleantech/Renewable-Energy-Country-Attractiveness-Index---country-focus---South-Africa
Competitive bidding processes have been successfully While involving higher preparation costs for the entity
implemented recently in several emerging markets, running the tender, and higher risks for the parties
including India and South Africa. In South Africa, bidding, the competitive bidding process does offer
the Renewable Energy Independent Power Producer a greater level of assurance that projects are being
Procurement (REIPPP) scheme (see Box 9) is a bidding incentivized at the minimum levels required (revealed
process in which proponents bid to be awarded a power prices). As such, it can be a good strategy for larger
sale agreement until a certain MW quota (announced for markets that have established interest and are looking to
each round) is reached. Similarly, India operated a reverse scale up installed capacity.
auction to award successful proponents a PPA as part of
the Jawaharlal Nehru National Solar Mission (JNNSM). Box 10 summarises key elements of Indias regulatory
support framework, which has evolved over time and used
multiple options, including FiTs, tenders and renewable
India has implemented a number of different regulatory support schemes including FiTs, renewable obligations and reverse auctions.
The National Action Plan on Climate Change (NAPCC) of India sets Renewable Purchase Obligation (RPO) targets for each state in India.
This provides a minimum level of the total power that electricity distribution companies need to purchase from renewable energy sources.
Although this is not directly related to solar projects, it requires the states to incentivise the development of renewable energy projects.
Among the states, Gujarat has offered the highest FiT, at 12 Rupees ($0.20), resulting in an installed capacity of 916.4 MW as of 31 March
2014. Below is a short summary of the FiT rates by state awarded by individual state-based solar energy policies.a
The national Jawaharlal Nehru National Solar Mission (JNNSM),c also referred to as the National Solar Mission, was launched in January 2010
to specifically incentivise the development of solar power as part of the broader national renewable energy targets. JNNSM set a target of
20GW of grid-connected solar power by 2022. It aims to reduce the cost of solar energy-to-grid parity by supporting large-scale deployment
(through a reverse auction scheme in Phases 1 and 2), long-term policy, research and development and domestic production. The develop-
ment road map of JNNSM is divided into three phases, presented below.
In the first phase, selected developers were awarded a PPA with the Central Electricity Regulatory Commission (CERC) through a reverse
auction scheme. The average tariff was approximately US$0.15/kWh, representing a 43 percent decrease on the benchmark tariff approved
by the CERC. It is noted that only 67 percent of Phase 1 projects were commissioned as of March 2014. There are a variety of reasons for this,
including delays to financial close, land acquisition and grid connection issues. Reverse auction was used in Phase 2d through which 10,000
MW are expected to be awarded.
a http://mnre.gov.in/file-manager/UserFiles/guidelines_sbd_tariff_gridconnected_res/salient_features_for_State-wise_solar_policies.pdf
b http://geda.gujarat.gov.in/policy_files/Solar%20Power%20policy%202009.pdf
c Ministry of New and Renewable Energy, Towards Building SOLAR INDIA Available at: http://mnre.gov.in/pdf/mission-document-JNNSM.pdf
d http://seci.gov.in/content/innerpage/phase-ii--batch-i-log-of-documents-releasednotifications-issued.php
64 For more, see B. Shen et al., Chinas Approaches to Financing Sustainable 66 The Green Climate Funds stated intention to work directly with the private
Development: Policies, Practices, and Issues, Lawrence Berkeley National Lab sector raises the interesting possibility of combining multilateral donor funding
paper LBNL-5579E. June 2012. with local implementation, but is still in early stages.
65 For one assessment of policies in India, see G. Shrimali, et al., Solving Indias 67 1603 Treasury Program, section of the Solar Energy Industry Associations
Renewable Energy Financing Challenge: Which Federal Policies can be Most website, available online at http://www.seia.org/policy/finance-tax/1603-
Effective?, Climate Policy Initiative. March 2014. treasury-program
12.4 FURTHER GUIDANCE TO DEVELOPERS ON Given how rapidly solar PV power costs have dropped in
REGULATORY SUPPORT FRAMEWORKS the last five years (20092014), it is especially important
for solar energy developers to consider the possibility
Developers need to be aware of secondary regulations
that solar energy incentives will evolve as well, either
that may influence project transaction costs. For example,
through anticipated policy expirations and adjustments or
a lengthy waiting period for generation permits could
unexpected policy changes. By the end of 2014, most FiTs
significantly delay the start-up of the new plant, and
in Europe were reduced substantially from the peak levels
thus create financial losses for the developer. Another
observed in 2008, reflecting the reduction in capital cost
example is power quality regulations, which may include
of a solar PV power installation. Interestingly, thus far,
frequency regulation (defined by a grid code) that
it is governments in developed economies (such as Spain,
applies to all electricity producers. While power quality
Italy, and Greece) that have made retroactive changes to
requirements are not solar specific, they can make it more
pre-existing support mechanisms in order to reduce levels
difficult for sources of intermittent power, such as solar,
of support provided to existing solar PV projects. While
to meet criteria for grid integration.68 Further examples
retroactive changes of this kind are not common (and, in
of regulations that are secondary to solar, including
the case of the countries cited above, were influenced by
important aspects of the grid connection process, are
the strained financial situation of a number of European
covered in Section 8 on Permits and Licenses.
countries in the global recession after 2008), it is wise to
Renewable energy policies need to be considered in the consider the risk that policies may change.
context of the broader power market in which the project
If the share of renewable energy in a market coming
is being developed. Is the market fully de-regulated with
from variable output power plants is high or expected
generation, transmission, and distribution each operated
to become high (over 510 percent), it is important to
independently? Or is the project being developed for a
understand not only the support policies for solar power
vertically-integrated, state-owned utility through a Public
per se, but also the policies that have an impact on the
Private Partnership?
overall power system, including the grid development,
In markets where a state-owned entity controls generation, investment in storage and flexible power generation,
the major opportunity for a developer is likely to be in and demand-side management. In other words, support
response to a public tender or a Public Private Partnership, mechanisms for solar PV power cannot be considered
such as a Build-Operate-Transfer (BOT) or a Build- in isolation because integration of solar and other types
Own-Operate (BOO) with a PPA. The structure of the of renewables into a given power system and electricity
power market defines the types of project development market creates additional challenges that may affect
opportunities available. However, while having this a developer, if the level of penetration of intermittent
broader context on the structure of the relevant power renewable power grows to high levels.
market is critical, this topic will not be discussed further
69 While not the focus of this publication, electricity market structure and reform
68 In many emerging markets, where maintaining the power supply is the is a priority topic for the World Bank Group. World Banks Energy Sector
predominate concern and the penetration of intermittent renewables such Management Assistance Program (ESMAP) and the World Bank Energy
as solar is low, power quality and variable energy integration may not be top Practice Group have many publications and activities covering this important
concerns. However, as the share of renewables grows in global markets, power issue from the perspective of the government/regulator. Many have a specific
quality may become more of a priority. country or regional focus.
The PPA is the most important Solar PV power plant projects generate revenue by selling power.
agreement for financing a How power is sold to the end users or an intermediary depends
mainly on the power sector structure (vertically integrated or
solar PV project. All other
deregulated) and the regulatory framework that governs PV
related agreementsthe loan
projects. Power can be sold either through a long-term PPA or
agreement, grid connection through participation in an open market (merchant plant).
agreement, and EPC contract
At the writing of this guide (early 2015), there were only a few
should be aligned with the PPA.
merchant solar projects in the world; the vast majority of PV
power plants are developed using longer-term PPAs. Merchant
PV power plants are rare because PV costs typically result
in power that is more expensive than other energy sources
and excessively risky to financiers. Also, regulations (support
mechanisms) promoting PV technology and other renewables
are usually based on some form of long-term PPA. However, as
PV costs continue to decline, merchant PV plants may become
more common. For example, in 2014, IFC and other partners
financed the first merchant solar PV project in Chile, the La
Huayca II project, with no subsidy and no PPA. Merchant plants,
depending on how the power sector is structured, may be able to
sell both energy and capacity (the latter in a day-ahead market).
Including La Huayca, as of early 2015, IFC had financed four
large-scale PV projects in Chile, of which three were merchant
projects and only one had a PPA. These projects are described
briefly in Table 19.
This section looks at the key elements of the typical PPA for
large-scale PV projects, and describes how small solar power
plants (distributed generation) can utilize similar contractual
arrangements.
of the power market. For renewables (including PV) that and creating greater certainty around the revenue stream.
are supported by regulatory mechanisms (see Section 12), Off-taker credit-worthiness is a factor whose importance
the most common option is to sell all electricity generated cannot be overemphasized. It is one of the most critical
to a power company (vertically integrated, transmission elements considered when developing a PPA and the focus
or distribution), often wholly or partially government- of thorough due diligence.
owned. However, a solar PV plant may also sell electricity
to a trading company or a consumer, provided that this PPAs may be standardized and non-negotiable (except
is allowed by market rules. In the latter case, wheeling possibly for the tariff); standardized to provide an
charges may have to be paid by one of the two parties of initial framework for negotiations; or open to bilateral
the PPA. negotiations. PPAs for solar PV projects have historically
been shaped by the supporting regulatory framework, as
The PPA is the most important agreement for financing described in Section 12. For example, it has been common
a solar PV project. All other related agreementsthe for the tariff, off-take terms (take or pay), and contract
loan agreement, grid connection agreement, and EPC duration to be pre-defined by a national or regional policy
contractshould be aligned with the PPA. The PPA should (see sub-section 12.3).
define all of the commercial terms affecting the sale of
electricity between the two parties, including the date the While the classic PPA model of a utility off-taker paying
project will begin commercial operation, the schedule a fixed price to the producer is likely to remain common
for delivery of electricity, the tariff, the volume of energy in the coming years, developers and financers should stay
expected to be delivered, payment terms, penalties for abreast of market developments, and consider both the
underperformance on either side, and provisions for risks and opportunities introduced by changes in pricing
termination. and business models. Box 11, at the end of this section,
considers the recent rise in opportunities for distributed
As such, the PPA is the principal agreement that defines generation projects, sometimes referred to as Commercial
the revenue stream, and thus the credit quality of an PPAs.
electricity-generating project, and is therefore a key
instrument of project financing. A robust PPA helps de-risk Refer also to the checklist at the end of this section for
projects by clearly specifying rights and responsibilities, basic requirements specific to PPAs for solar PV projects.
The tariff may be adjusted based on an index that reflects The predicted annual energy production is estimated
annual inflation and foreign exchange fluctuations. If based on the projects installed capacity, solar irradiation,
indexation is not included, the developer should assess and the resulting capacity factor or performance ratio,
the risks associated with inflation and changes in foreign as described in detail in Section 5 on Energy Yield. The
exchange rates. Long-term operating costs for solar predicted annual production should take into account
projects are very low, making inflation less of a concern seasonal variations in solar irradiation and system losses
than for other technologies, but should still be considered. to the point of metering. Also, panel degradation loss
In markets where it is difficult to obtain long-term should be taken into account reflecting how efficiency and
financing in local currency, foreign exchange rates reflect annual energy production may be reduced year-on-year
substantial risk exposure. Foreign exchange is also a over the life of the plant.
substantial risk linked to repatriation of profits.
An accurate annual production prediction gives the off-
Tariffs for solar power projects may continue to be taker comfort in knowing how much energy it will receive
determined through regulations, but as the cost of and the seller comfort knowing how much it can sell. The
70 The World Bank Group has publicly available PPA resources at http://ppp. 72 Ebehard, A., Kolker, J. and Leigland, J. South Africas Renewable Energy
worldbank.org/public-private-partnership/solar-power-energy IPP Procurement Program: Success Factors and Lessons. Public-Private
71 For example, see Understanding Power Purchase Agreements, funded by the Infrastructure Advisory Facility (PPIAF) of the World Bank. May 2014.
U.S. governments Power Africa initiative, available at no cost online at http:// 73 Upadhyay, A. Dubai Shatters Solar Price Records Worldwide Lowest Ever!
go.usa.gov/FBzH Cleantechnica Website, November 29th, 2014.
Most solar and other renewable energy, as non- Conditions to commencement or conditions
dispatchable forms of power, are sold on an obligation precedent define conditions that must be satisfied by the
to take or take or pay basis, whereby all power they developer prior to commencement of the PPA term.
generate must be accepted by the grid. If this is not the
These conditions generally include securing the required
case, then the volume of power being transacted should
project permits/approvals, the execution of an O&M
also be specified, with clarity on any penalties due should
agreement (covering civil works for land maintenance,
that volume of power not be delivered.
module and balance of system routine inspections),
13.2.2 PPA DURATION a secure grid connection, and issuance of a takeover
certificate.
The PPA specifies the expected start and termination dates
of the agreement. The duration of the PPA should be equal The conditions to commencement set out a common
to and ideally longer than the period of time required to understanding of the requirements of the project before
repay the projects lenders and to meet expected equity commissioning. If the project developer does not satisfy all
returns. In some cases, the duration will be determined by conditions, the off-taker may have the right to terminate
the regulatory support mechanism under which the solar the PPA. However, conditions to commencement often
PV project is developed; in other cases, the PPA duration define requirements for the developer that, if not met,
can be negotiated. PPAs covering a 15- to 25-year period might leave the project legally exposed. Therefore, it is in
are desirable for PV plants and are relatively common. The all parties interest for the conditions to commencement to
longer the term of the PPA, the less exposure the project be met.
has to future changes in power prices, and the more secure
its revenue stream. A sufficiently long PPA duration is 13.2.5 GRID CONNECTION AGREEMENT
especially critical for solar PV plants because the vast
The PPA will typically reference and summarise the terms
majority of costs are incurred up front and must be repaid
of the Grid Connection Agreement, often in an annex.
over the projects life. PV power plants are expected to
It is very common for grid connection to be delayed,
operate with fairly predictable degradation rates for 20
and where the off-taker or grid company is responsible,
As a modular technology, solar power can easily be scaled up to meet a range of power needs. While this publication focuses on financing
and business models suited to utility-scale solar power projects, informally defined as 5 MW or larger, much of the technical guidance it
contains also applies to smaller projects (see Annex 4 on Rooftop PV Systems). As the price of solar power has fallen, there are increasingly
interesting opportunities for distributed generation of solar power in emerging economies. This is especially true in economies where the
price of power is high and/or reliability of the grid is low, and solar power can effectively compete with diesel generators and other forms of
back-up power generation.
Distributed generation refers to power generation that occurs close to the load or end user, and involves plants with typically small generat-
ing capacity located on the off-takers land or nearby. In a traditional utility model, power generation takes place at a large central plant and
is transmitted through the grid and sold by a distribution company to end-users. In contrast, distributed generation projects sell power di-
rectly to the end user and can exist independent of the grid, although sometimes power is delivered to the end user (e.g., off-taker) over the
grid, in a process known as wheeling. Depending on local regulations, wheeling may or may not require paying a fee to the grid company.
Distributed generation projects still require purchasing agreements, sometimes called Commercial PPAs, which obligate the customer to
purchase power for a period of time suitable to pay off project debt and earn a suitable return. There are a variety of business models, the
potential of which depends on the particular power market and its regulations. Commercial PPAs may govern the sale of electricity to a
range of customers, from individual residencesa to large-scale industrial facilities. However, a very large project selling to a single buyer is
more commonly referred to as captive power.b In many emerging economies, the credit worthiness of individual commercial or industrial
customers may be superior to that of the utility, and customers may be willing to pay a tariff higher than that offered by the utility to ensure
they have an adequate and high-quality supply of power.
An opportunity sometimes exists to sell excess power from distributed generation to the grid. This model of distributed generation rep-
resents over half the recent growth of solar energy in Germanyc and between a quarter and half of recent solar PV growth in the United
States.d In Germany, this growth was driven by a national feed-in tariff (FiT) for distributed solar. In the U.S., distributed solar has been largely
driven by regulations that allow net-metering.e Also referred to as behind the meter pricing, net metering allows the customer to sell elec-
tricity back to the grid, typically at the same rate as a utility tariff, and pay only for the net amount of grid power consumed.
Several distributed generation sites may collectively function similarly to a utility-scale project if they have significant exposure to the utility
alongside private buyers as a key off-taker. The terms of sale to the grid from distributed PV projects are often standardized, with a pre-
determined price and a requirement for the utility to purchase all electricity from projects under a certain installed capacity.
The amount of distributed solar power in emerging markets at present is very small, but there is significant potential for growth. While the
models that proved successful in the United States and Europe may be taken as starting points, new business models are likely to develop in
response to unique local conditions. In many emerging markets, insulation levels for solar power are high (increasing capacity factors), and
utility efficiency and reliability are lowfactors that improve the competitive position for distributed solar power. Improvements in energy
storage will drive further innovation. While still in its infancy, the potential for distributed solar power (and other distributed renewable
energy) presents interesting opportunities. Thailand, the Philippines, and Pakistan have recently introduced legislation permitting distributed
generation.
a Although this publication does not address business models for off-grid or mini-grid solar PV, this topic is addressed in IFCs publication From Gap to
Opportunity: Business Models for Scaling Up Energy Access.
b Whether an opportunity exists to serve different customer types in a specific market depends on many factors, including whether it is permitted under local
regulation.
c Trabish, Herman K. Why Germanys Solar is Distributed. Greentech Media, May 29, 2013.
d Solar Energy Industries Association (SEIA), Solar Market Insight Report 2014 Q4.
e The Investment Tax Credit (ITC), representing a 30% tax credit on allowed capital investment, also plays a key role in promoting both utility-scale and distributed
solar within the United States, but the focus here is on the specific incentive for distributed (as opposed to utility-scale) solar.
The checklist below sets out some of the basic requirements that
are specific to solar PV for drafting of a PPA.
74 Two well-known textbooks on this subject: E.R. Yescombe, Principles of Project Finance,
2nd Edition, 2002, Elsevier Academic Press; Scott Hoffman, The Law and Business of
International Project Finance, 3rd Edition, 2008. Cambridge University Press.
Equity
Investors
Equity $ $
Contribution
Sponsor /
Developer Project-Level
Holding Equity Lenders
Company Investors
Inter-
connection EPC O&M
PPA Contract Contract
Agreement
Inter- Purchasing
connecting Utility / O&M Service
Contractor
Utility O-taker Provider
Project Financing
Lenders loan money for the development of the project based on projected cash flows of the project.
Enables developers and equity partners to leverage their funds by securing debt against the revenues of a solar PV project.
In the event of default, recourse is against the SPV.
Pricing and structuring of the debt based on the forecasted cash flows.
Lenders require extensive due diligence to gain confidence in the projected cash flows
constructed, signs the EPC contract, O&M contract, the laid out in a highly-specified cash waterfall) will the
PPA, and is paid project revenues. equity partners realize their return, often in the form of
dividends. SPVs can be governed by local law or may
Such project structures offer businesses the opportunity to refer to appropriate international law, depending on the
isolate the solar PV project from the rest of the developers requirements of the country in which the project is being
business activities. The working capital requirements and developed and the preferences of the shareholders.
debt servicing are taken from project cash flows as well
(although the sponsor may be required to inject capital 14.3.2 EQUITY AND DEBT POINT OF ENTRY
in the event that required debt coverage ratios are in
The terms of financing for a solar power project will
danger of being breached). A debt service reserve account
evolve over the course of its development. Initially, the
is typically required (usually six months of debt service),
project is not well defined: there are risks and uncertainties
which functions as the support mechanism on the debt
with regards to many aspects of the project, including
coverage. Covenants are also typically required by the
solar resource, expected yield, grid connection, and land
lenders to prevent equity holders from receiving dividends
lease and development rights with the landowner. As a
when debt service ratios fall below a specified point. Only
project progresses, it becomes better defined: the solar
when other financial obligations have been met (typically
IFC InfraVenturesthe IFC Global Infrastructure Project Development Fundhelps develop public-private partnerships and private projects
for infrastructure in developing countries. It provides early-stage risk capital and actively participates in the project development phase to
create private infrastructure projects that are commercially viable and able to more rapidly achieve financial close.
Through IFC InfraVentures, the World Bank Group has set aside a $150 million fund, from which IFC can draw to initiate project development
in the infrastructure sector. IFC serves as a co-developer and provides expertise in critical areas, while partially funding the projects
development.
IFC InfraVentures is an additional resource for addressing the limited availability of funds and for providing experienced professionals dedi-
cated to infrastructure project development, both of which are key constraints to private participation in infrastructure projects in frontier
markets.
http://www.ifc.org/wps/wcm/connect/Industry_EXT_Content/IFC_External_Corporate_Site/Industries/Infrastructure/IFC_InfraVentures/
resource assessment is carried out and the outline design progresses and development activities are performed, the
allows an energy yield prediction to be performed. project becomes better defined, and the associated risk
falls.
A solar PV project developer entering a new geography
may assess the feasibility of numerous potential solar If an early-stage developer does not have sufficient capital
PV project sites, but many will not be selected. As the to bring a project to completion, the developer must
project progresses and is defined in more detail, the risks consider when in the project cycle to seek additional
are reduced and the project becomes more valuable and financing from other equity investors. The earlier equity
attractive to potential investors. investors are involved in the project, the higher the risk
they take, and the higher the return they will demand,
The balance of risk and definition as the development commensurate with that risk. A debt provider will not loan
progresses is illustrated in Figure 30. At the start, there is to a project until there is a high degree of certainty that the
little project definition and high associated risk. As time project can proceed and it has been sufficiently de-risked.
75
Percent
50
Residual Risk 25
0
Time
Source: Holland and Holland Enterprise Ltd, Project Risk versus Project Definition, 2011, http://www.successful-project-management.com/
images/risk-vs-definition.jpg (accessed June 2014).
IFC is the largest global development institution focused on the private sector, bringing its AAA credit rating to 108 offices around the globe.
As of May 2015 IFC has made over 350 investments in power in more than 65 countries, and is often at the forefront of markets opening to
private participation.
The majority of IFCs current portfolio in power generation is in renewable energy (76 percent in fiscal year 2014, and renewable energy
consistently makes up two-thirds of IFCs portfolio), including more than $500 million in solar power projects. IFC has invested in more than
55 solar projects that generate more than 1,397 MW, with key transactions in Thailand, the Philippines, India, China, Jordan, Mexico, South
Africa, Honduras, and Chile.
IFC provides a range of financing solutions, including debt and equity at the project or corporate level. IFC can offer long maturities tailored
to meet project needs, flexible amortization schedules, fixed or floating interest rates, and lending in many local currencies. IFC also helps
to mobilize additional sources of financing through syndications as well as third-party capital managed by the IFC Asset Management
Corporation (AMC).
IFC works with experienced and best-in-class new developers who demonstrate commitment to project success through their equity
contribution to the project.
While solar PV projects are often considered to be inherently socially beneficial based on their potential to reduce greenhouse gas (GHG)
emissions and local pollution, it is still important to consider the full scope of environmental, social, and governance impacts of any project. In
addition, lenders often require compliance with social and environmental standards, such as the Equator Principles (EPs)a before agreeing to
finance a project (see Section 8 for further details on EP requirements).
International development finance institutions, such as the IFC, have their own social and environmental standards (IFC Performance
Standards directly inform the Equator Principles). Government bodies may aim to mitigate the adverse impact of developments through
permitting requirements. Developers should strive to follow best practices to mitigate environmental and social risks even when this is not
required or enforced by national law.
a The Equator Principles (EPs) are a set of 10 environmental and social principles adopted by the Equator Principle Financing Institutions (EPFIs). These principles
are criteria that must be met by projects seeking financing from these institutions. EPs ensure that the projects that receive finance are developed in a manner
that is socially responsible and reflect sound environmental management practices. The full set of principles can be accessed through the following link: http://
www.equator-principles.com
Contracts review (EPC, O&M and PPA), including In general, large solar PV systems require liability and
acceptance testing procedures and liabilities within the property insurance, and many developers may also opt to
EPC contract. have coverage for environmental risks too. Various types
Assessing the warranty and guarantee positions within of insurance available to developers are:
the contracts. General Liability Insurance covers policyholders for
Review of grid connection agreement and timelines. death or injury to persons or damage to property owned
by third parties. General liability coverage is especially
Review of permitting status to confirm compliance
important for solar system installers, as the risk to
with all necessary permits and approvals, and absence
personnel or property is at its greatest during installation.
of serious environmental issues.
Property Risk Insurance protects against risks not
Review of financial model inputs to help ensure
covered by the warranty or to extend the coverage
financial projections are realistic.
period. The property risk insurance often includes theft
Review of acceptance testing procedures. and catastrophic risks, and typically covers PV system
components beyond the terms of the manufacturers
The process of technical due diligence typically requires warranty. For example, if a PV module fails due to
the sponsor to place project documentation in an online factors covered by the warranty, the manufacturer is
data room and culminates in the delivery of a technical responsible for replacing it, not the insurer. However,
due diligence report. if the module fails for a reason not accounted for
in the warranty, or if the failure occurs after the
Continued
warranty period has expired, the insurer must provide with solar PV projects and as installed capacity increases.
compensation for the replacement of the PV module. A 2010 study by the United States National Renewable
Energy Laboratory (NREL), referring to solar PV systems
Environmental Risk Insurance provides environmental
installed in the USA, stated:
damage coverage, and indemnifies solar PV system
owners against the risk of either environmental damage
Insurance premiums make up approximately 25% of a
inflicted by their development or pre-existing damage
PV systems annual operating expense. Annual insurance
on the development site.
premiums typically range from 0.25% to 0.5% of the total
Business Interruption Insurance provides coverage for installed cost of a project, depending on the geographic
the risk of business interruption, and is often required location of the installation. PV developers report that
to protect the cash flow of the solar PV project. This insurance costs comprise 5% to 10% of the total cost
insurance policy can often be a requirement of the of energy from their installations, a significant sum for a
financing process. capital-intensive technology with no moving parts.
Though solar PV project insurance costs can be quite high, The benefits of insurance need to be weighed against
it is likely that rates will drop as insurers become familiar the price; for small projects, some developers may feel
The International Finance Corporation (IFC) provides financing in nearly 60 local currencies, at both fixed and variable rates, which allows a
company with local currency revenues (such as tariff payments under a PPA) to obtain long-term financing denominated in that currency,
reducing foreign exchange risks. IFC also provides interest rate and currency swaps and credit enhancement structures that enable
clients to borrow in local currency from other sources. IFC is one of the few multilateral development banks prepared to extend long-
maturity risk management products to clients in emerging markets. More information can be found at http://www.ifc.org/wps/wcm/
connect/Topics_Ext_Content/IFC_External_Corporate_Site/Structured+Finance.
World Bank Guarantees are risk mitigation instruments intended to diversify the financing options of the governments and government-owned
entities through credit enhancement. They protect the beneficiaries against the risk of default by sovereign or sub-sovereign governments
with respect to their obligations arising from contracts, law, or regulations. There is a wide range of risks that could be covered by World Bank
Guarantees, such as off-take/payment risk, regulatory risk, change in law, political force majeure (including war, revolution, and expropriation),
transferability & convertibility of foreign exchange, etc. The World Bank Guarantee can be issued in foreign or local currency.
World Bank Guarantees are only given for projects that are strongly supported by the government, which is embodied in a counter-
guarantee from the government to the World Bank. They are anchored on the strong day-to-day relationship of the World Bank with the
government, through policy dialogue, loans, grants, technical assistance, etc., which enables the World Bank to pre-empt an event that
could result in the materialization of a risk. In the event that a claim is made under a guarantee, the World Bank does not require an arbitral
award or any other formal decision from a court of law as a condition to pay. Guarantees are paid promptly upon recognition by the parties
that amounts are owed and are undisputed. More information on the World Banks Private Risk Guarantee group can be found at
http://web.worldbank.org/external/default/main?menuPK=64143540&pagePK=64143532&piPK=64143559&theSitePK=3985219.
The Multilateral Investment Guarantee Agency (MIGA) provides political risk insurance to private sector investors on a commercial basis through
insurance products, with the exception of the Non Honoring of Sovereign Financial Obligations (NHSFO), which operates as a guarantee.
These risks include currency inconvertibility and transfer restriction, expropriation, war, terrorism, civil disturbance, breach of contract,
and non-honoring of financial obligations. MIGAs objective is to compensate investors in the event of a loss. The baseline relationship is
between MIGA and the private investor, with no government involvement. The government is required to provide a no-objection clause for
MIGA participation but does not provide specific support to MIGA or the project. Claims under MIGA insurance, including NHSFO, are paid once
the claimant has obtained the respective award from a judicial court or an arbitration tribunal, which usually takes several months or years
depending on the jurisdiction. More information on MIGA can be found at http://www.miga.org/investmentguarantees/index.cfm.
comfortable bearing certain risks. For larger projects, lenders 14.5 RE-FINANCING
may require insurance as a means of reducing the risk they
Once a project is operational, particularly after one or two
bear by transferring it to the insurance provider. Some types
years, the project risks, including construction, technology,
of insurance may also be required as part of the national
energy yield, and performance risk are significantly
permitting process. However, insurance is never a substitute
reduced and there is an opportunity to refinance a project
for quality design, equipment or contracts. Risk mitigation
by seeking debt at a lower interest rate.
products may be needed to increase lender confidence,
however the appropriate product or mix of products will Less risk means that banks will often accept less return
depend entirely on details of the specific project and context. from their loan, so it may be possible to negotiate better
Box 15 describes risk mitigation products offered by three debt terms, either from the original lender or another
institutions of the World Bank Group. lender. A rather new development in the area of solar PV
projects is the use of securitization, a process that enables
a developer to exit the investment, which is described in
Box 16.
Since 2013 there has been rapid development in securitisation of solar and other power generation assets. Securitisation is the process
of pooling multiple projects and packaging the portfolio as a tradable asset (a security). This can either be in the form of a project-
backed bond or a yieldco. A yieldco is an exchange-listed entity designed to hold cash-generating assets, generally with stable expected
dividends. While securitisation is common for other assets, such as mortgages and automobile financing, and for infrastructure in countries
like Australia and Canada, it is a relatively new tool for solar energy projects.
Solar projects are well suited for securitisation because they typically have predictable long-term revenues secured through a PPA and have
mitigated many project uncertainties and risks through their project finance structure. These stable, low-risk cash flows are desirable for
institutional investors, such as pension fund managers.
Once a project is operational, developers often want to exit the project so that they can focus on deploying their capital and creating
value with new projects. Securitization allows developers to create their own vehicle to hold projects so that they can sell the project to
the securitized vehicle and exit their investment. While this can also be achieved through sale to another buyer, by creating their own
securitized pool of assets, developers are able to retain more value. Securitisation is also attractive for large pools of smaller projects, as it
can reduce the transaction costs of selling these projects individually.
While these relatively sophisticated vehicles are still in nascent stages in developed markets, they may also become relevant in emerging
markets. For example, SunEdisons Terraform announced they will launch a second emerging markets-focused yieldco in mid-2015.
The checklist below sets out basic steps that developers and
owners must complete if they are seeking project finance for
solar PV projects.
The commercial viability of a Project financing is only possible when a solar PV plant is capable
solar PV project is determined of generating enough revenue to pay for debt obligations and the
overall costs of O&M, and to yield a reasonable return for the
through a financial analysis that
equity invested. The decision to proceed with the development
takes into account the expected
of a solar PV project rests upon the commercial viability of the
costs, including investment project, as determined through a financial analysis. This analysis
requirements and O&M costs, as takes into account the expected costs, including investment
well as revenues. requirements and O&M costs, as well as revenues. The key
inputs are investment requirements and assumptions about the
future performance of the solar PV power plant. As such, they
should be based upon verifiable and objectively collected data,
and backed up by real-world experience and local knowledge.
The checklist at the end of this section sets out the basic financial
modelling requirements for developers of solar PV projects.
4.00
3.42
3.50
3.00
2.64
2.50
$MLN/MW
2.00
1.61 1.58 1.57 1.47 1.39
1.50 1.33 1.27 1.20 1.15
1.00
0.50
0.00
2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020
ModuleandInverter
Source: BNEF, SgurrEnergy, collected from project developer BoSincluding
installers. Not EPC developer
Other fees, taxes, legal costs,
corporate finance fees.
period starting in 2010. Note that significant module price also a result of differences in labour costs, local taxes,
declines were achieved from 2010 to 2012. As Figure 31 local content rules, and the level of subsidy or other pre-
illustrates, further price reductions can be expected going operating incentives provided to project developers within
forward. However, the developer should equally consider a specific policy/regulatory context.
that the rate of cost decline is impossible to predict with
complete accuracy. In countries where solar PV technology has been only
recently introduced, prices may vary widely as a result
The historical data referenced in Figure 31 comes of the early process of supply chain development in a
from larger, more developed solar PV power markets given market. However, greater pricing transparency
(principally Europe, North America, and Asia). Hence, and competition across the global supply chain, from
the forecasts for capex pricing are useful in other markets raw materials like polysilicon to inverters and balance of
primarily for benchmarking purposes. systems, has allowed developers to make more informed
assumptions about capital costs before hiring an EPC
Table 21 illustrates the variability of capex and opex contractor. This is advantageous to the developer, as more
based on actual project costs observed during 2013 and accurate cost-input assumptions will be reflected in the
2014. The spread in capex costs is explained on the low perceived accuracy of the financial model outputs from an
end by the inclusion of data from projects using low-cost, investors viewpoint.
domestically-installed, Chinese solar PV installations.
Values on the high end reflect the highest installed costs A breakdown of costs for a typical solar PV project is
in the U.S. solar PV market. Variations in capex costs are presented in Figure 32, which is based on a standard
6%
Modules
17% Inverters
Cabling
42%
Security
15% Grid
Frames
Project management
4%
1% 13%
Source: The dataset is extracted mainly from the mature markets of Europe and North America, 2014.
Mounting structure 306,000 This is the cost assumed for the mounting structure irrespective of the type of technology.
Power conditioning 220,000 This is for the power conditioning unit/inverters, including the required controls and instrumentation.
unit/ inverters
Grid connection 255,000 This cost includes supply, erection, and commissioning of all cabling, transformers, and evacuation
infrastructure up to the grid connection point. This is a highly variable cost depending on the distance
to the point of connection.
Preliminary and 11,000 This cost includes services related to design, project management, insurance, and interest during
operating expenses construction, among others. Though it is expected to vary with project size, the cost assumed is for a
generic multi-megawatt site.
Civil and general 120,000 This includes general infrastructure development, application for permits and approvals, and prepara-
work tion of project reports per MW.
Developer feeb 100,000 This is an average figure for the EU and dependent on market conditions.
TOTAL 1,740,300
a PVinsights, 2014, www.pvinsights.com (accessed June 2014).
The key revenue stream for most solar power plants is the Table 23 lists key inputs for the financial model of a
fee (tariff) paid for each kWh of electricity generated. As solar PV project relying on both equity and debt. Each
discussed in Section 12, sometimes there are other sources input described below should be supported by robust and
of revenue, such as renewable energy credits, tax credits, independently-verified evidence.
and other financial incentives available to developers.
The stability and durability of such incentives should be The financial model estimates the key parameters that
assessed carefully. are needed to decide whether or not to proceed with the
project. Such parameters include (but are not limited to):
At present, most utility-scale solar power plants sell economic and financial rate of return, return on equity
electricity to an off-taker (in most cases a power company) (equity IRR), payback period, etc. Also, the model should
through long-term PPAs. In many emerging economies, the prove that the project is able to service the debt.
power company is a state-owned enterprise. Increasingly,
there are also opportunities to sell power to large private 15.4.1 SOLAR PV PROJECT FINANCIAL ANALYSIS-
LENDERS MODEL
off-takers, such as industrial groups. The creditworthiness
of the off-taker should be assessed carefully, particularly Lenders are primarily concerned with the ability of the
when the price of power in the PPA is higher than the project to meet debt service requirements. The financial
average retail tariff in the respective power market. Off- model that a developer or their agent prepares for
taker credit risk and potential mitigation of those risks are lenders must address this concern and should include the
covered in Table 20 and Section 12. following metrics:
The checklist below is for developers, and sets out basic financial
modelling requirements and procedures that investors in solar
PV projects typically expect.
(continued)
9 Heavy rains can erode the construction site when the risk of flood has
been poorly assessed/mitigated.
(continued)
(continued)
(continued)
(continued)
Provisional Acceptance
The Owner shall provide a Provisional Acceptance Certificate when all of the requirements for completion have
been achieved and testing has been completed. A punch list of outstanding items will be prepared. To pass
provisional acceptance, the value of outstanding items must be less than 1% of the Contract Price. Items on the
punch list will be remedied within [x] months from signing of the Provisional Acceptance Certificate.
Signing of the Provisional Acceptance Certificate shall trigger the start of the Performance Warranty Period.
Intermediate Acceptance
The parties shall agree to requirements for Intermediate Acceptance. These will include:
A performance ratio test, averaged over one year of operation since provisional acceptance, taking into account
an agreed rate of degradation.
Final Acceptance
The parties shall agree to requirements for final acceptance. These will include:
A performance ratio test, averaged over the two years of operation since provisional acceptance, taking into
account an agreed rate of annual degradation.
The Owner shall provide a Final Acceptance Certificate when all of the requirements for completion have been achieved.
Transfer of Title The ownership of the plant, materials, equipment and warranties will transfer from the Contractor to the Owner
at provisional acceptance. The Contractor shall be responsible for any materials or other items delivered by the
Owner or by third parties up to provisional acceptance.
Warranty Periods The Performance Warranty Period will be 2 years, starting from the signing of the Provisional Acceptance
Certificate.
The Contractor shall transfer all the guarantees and warranties directly from suppliers and sub-suppliers in favour
of the Owner. This shall include:
Module Power Performance Warranty: [25] years [90% until year 10, 80% until year 25, or linear power warranty
according to the manufacturers specifications].
Inverter Warranty: [5] years.
Support Structure Warranty: [10] years.
The Defect Warranty Period will have a duration of [2] years from issue of Provisional Acceptance Certificate.
During this period the Contractor will remedy defects and omissions at its own cost.
The period will be extended by a further period of [1] year for any defect that is remedied during the initial period.
Guaranteed Performance A minimum Guaranteed Performance Ratio of [81]% will be achieved at provisional acceptance. The Performance
Ratio (PR) shall be measured at the export meter over a period of [15] days prior to issue of the Provisional
Acceptance Certificate. The PR measurement shall be temperature compensated and irradiation measured using
secondary standard thermal pyranometers. A minimum of [x]% of test time shall be at a measured irradiance above
[x]W/m2.
A minimum Guaranteed Performance Ratio of [80]% will be achieved during the Performance Warranty Period.
Liquidated damages for PR shortfalls will be provided by the Contractor, according to agreed formulae.
(continued)
(continued)
d.c. a.c.
disconnect isolator
Inverter
LABEL
LABEL
LABEL LABEL
Main isolator
(double pole)
securable in o
position only LABEL
A number of design considerations are common across designed to local and international standards (e.g., IEC
all rooftop solar PV applications. However, some aspects 62548: 2013Design Requirements for Photovoltaic (PV)
are simplified for small rooftop systems. For example, Arrays, or local equivalents) and installed by experienced
the electrical design for small systems is less complex professionals. In a number of markets, incentives require
than for large systems because small systems can often a contractor to be certified and this helps to promote the
be connected to a single phase at low voltage (LV). This quality and safety of PV design and installation.
means the need for complexity in transformer and switch
A4.1.2.2 Medium to Large Scale Non-domestic
gear design is reduced or avoided.
Systems
The project structure can be simple, as small-scale Non-domestic solar PV rooftop systems can vary in scale,
residential systems are often funded by building owners and may range from tens of kW to multi-megawatt scale.
who wish to offset their electricity use or export energy to A medium to large non-domestic system would typically
the grid to benefit from incentives such as a FiT scheme. incorporate several strings of PV modules, combined into
In some markets third party leases or loan structures numerous string inverters, as illustrated in Figure 34.
offered by solar system supply companies or banks help
residential owners overcome the high upfront cost of a While large-scale, ground-mounted PV systems can
system. utilise central inverter systems, this is not common on
rooftop arrays. Instead, string inverters are favoured in
In a number of global markets, the design and
the interest of minimising DC cable runs from the roof
installation of residential systems can unfortunately
space to the inverter, and thus minimising DC cable losses.
attract inexperienced contractors and therefore there
When compared with a small residential system, the grid
have been cases of poorly designed, ineffective or unsafe
connection for a non-domestic system is likely to involve
installations. It is important that residential systems are
additional infrastructure, including marshalling boxes,
PV distribution board
d.c. a.c.
disconnect isolator L1 L2 L3 N E
Inverter
LABEL
LABEL LABEL LABEL
d.c. a.c.
disconnect isolator
Inverter LABEL + SCHEMATIC
LABEL
LABEL LABEL LABEL
d.c. a.c.
disconnect isolator
Inverter
Inverter
LABEL
LABEL
G59
LABEL LABEL LABEL
relay
4 pole protection
contractor
transformer(s), and more substantial electrical protection. BIPV systems can make use of a number of versatile PV
The grid connection process is likely to be more lengthy module types and mounting options including:
and detailed. Recent advances in inverter technology
Flexible PV roofing.
have introduced the possibility of using micro-inverter
technology, transforming DC current to AC at the module PV used to create the facade of a building.
level, and thereby avoiding the need for central inverters. PV used to create awnings for buildings (therefore also
Other benefits include module-level controls that allow benefitting the passive solar design).
for instant adjustments to a string should any module be
Integrated glass/glass PV sky lights.
affected by debris or other performance reduction factors.
PV tiles or slates, which can be used as substitute
A4.1.3 SYSTEM TYPES roofing materials.
Rooftop solar PV systems generally fit into two categories:
Building Applied PV (BAPV) and Building Integrated PV panel-covered parking spaces/car ports are a popular
PV (BIPV). Figure 35 illustrates the difference between a way of integrating PV panels into a functional structure
BAPV and BIPV system. and while not covered here in detail, can be used in
combination with electric car charging stations.
BAPV is applicable for an existing building, while BIPV
can be utilised for new buildings incorporating a solar PV BIPV can be a good way to achieve desired aesthetic
system as part of the design. outcomes on building facades. Some commercially-
available PV modules even allow custom PV cell colours
(such as purple, yellow or green). BIPV applications
however, are more expensive than applied PV and result in (maintenance time to repair). The safety of personnel in
sacrificed energy yield due to a reduced module efficiency gaining rooftop access should also be considered.
or compromised tilt/orientation. BAPV is simpler and
easier to install than BIPV. A greater number of building A4.2.1 SYSTEM TILT AND AZIMUTH
spaces are available with the potential for BAPV because Wind loading and rooftop dimension constraints may limit
BIPV is predominantly applicable to new buildings. For the tilt angle that can be used. Tilt angles are therefore
these reasons, the majority of systems installed globally often lower for rooftop systems. While some system
are BAPV. designs may aim for higher tilt angles to increase the yield,
greater utilisation of the available roof space is possible
A4.2 ENERGY YIELD with lower tilt angles. This is because it is possible to
There are a number of considerations for rooftop solar PV reduce the inter-row spacing of modules for a lower tilt
system energy yields. These include: angle without adversely affecting shading from row to
row.
Non-optimal tilts and orientation (azimuth).80
Potential for increased module temperature losses. For countries near the equator, such as Indonesia, a low-
tilt angle coincides with the optimal for annual energy
More complexity near shading elements.
yield.81 However, with increasing distance from the
Potential for snow cover/bird droppings/dust build up. equator, low-tilt angles can reduce the overall specific yield
for the system.
The potential for a rooftop installation to be more
difficult to access than a ground-mounted plant should Rooftops themselves are also often oriented with non-
be considered in the energy yield prediction with optimal azimuth and tilt angles. The reduction in total
respect to cleaning (soiling losses) and plant availability annual irradiation can be calculated on a site-by-site basis
80 The azimuth is the location of the sun in terms of north, south, east and west. 81 Tilt angles below 10 are not recommended as natural rainwater run-off has a
Definitions may vary but 0 represents true south, -90 represents east, 180 less effective cleaning effect leading to increased soiling losses.
represents north, and 90 represents west.
To ensure that rooftop systems do not reach excessive A4.2.1.3 Snow Loss
temperatures, suitable spacing between the roof and PV
For solar PV energy yield predictions in regions that
modules must be considered in the design specifications to
experience snow fall, it is important to consider the effect
allow ventilation.
of snow on system performance. For a rooftop solar PV
A4.2.1.2 Near Shading Losses system, roof objects such as gutters, vents or adjoining
roof spaces can act as traps where snow accumulates.
Near shading losses can be significant for rooftop PV
Due to the internal wiring of typical solar PV modules, it
systems due to the location of nearby buildings, chimneys,
may be advantageous to mount modules in a landscape
air vents, trees, adjoining roof spaces, overhead lines
profile in situations where snow may build up along the
and other potential shading objects. Such shading should
bottom edge of the array. This allows by-pass diodes to be
be avoided. If shading is unavoidable, the use of string
effective and therefore reduces losses.
inverters rather than central inverters is one way to
minimise the impact of shading loss on the overall system
A4.3 PLANT DESIGN
performance.
Some design risks are elevated for rooftop PV systems
because of their potential to impact rooftop integrity,
personnel or contents within a building. The plant design
should adhere to local and international standards (such
82 Standard Test Conditions: 1,000 W/m2, Air Mass 1.5, Module Temperature 25C as IEC 62548: 2013, and the International Building
Fixed foundations are beneficial as they reduce the dead The ballasted system relies on the friction between the
loading to the structure and are often more flexible than roof surface and the array in order to prevent it from
other solutions. The main disadvantage of a fixed system sliding. The level of friction can have a significant impact
is that penetrations into a roof surface can interfere with on the amount of ballast required. It is possible to test the
waterproofing materials and cause leaks. This is less of an
A4.6 COMMISSIONING
The ease with which any consents can be obtained
will vary from country to country and depend on The commissioning requirements for rooftop PV systems
the complexity of the planned installation. Central are similar to ground-mount systems. Standards such as
government renewable energy targets can feed down to the IEC 62446: Grid connection photovoltaic systems
local level and impact the approval process positively. Minimum requirements for system documentation,
commissioning tests and inspection should be used for
A4.5 CONSTRUCTION guidance. Further specific national requirements vary
between countries and grid operators.
PV modules are live as soon as they are exposed to
daylight, and as such, pose a hazard to installers. Due
A4.7 OPERATION AND MAINTENANCE
to the location of installation, particular consideration
should be given to ensuring that personnel accessing roofs Fixed solar PV rooftop systems, such as fixed, ground-
for maintenance and other activities are not exposed to mounted PV systems, are low maintenance in nature; they
electrocution hazard. The design of the system should have no moving parts and PV modules have a design life
limit open circuit voltages and ensure that live parts are of in excess of 25 years. All solar PV systems require some
suitably insulated from contact. maintenance, which includes regular checks of wiring and
components, replacement of faulty modules and inverters
There is additional complexity due to the awkward size and in some cases, module cleaning.
and weight of modules while working at height. Therefore,
extra care needs to be taken during installation and
Installing PV systems on rooftops allows a direct feed into 2. Gross metering: All of the PV generation is exported
a nearby load (often the building on which the system to the grid. This is common where governments offer
itself is mounted) or fed into the grid. Both have the a FiT to PV system owners. The building energy
potential to reduce transmission and distribution losses, requirement is drawn from the grid, and metered
thus utilising the rooftop PV generated power efficiently. separately on regular (non-FiT) rates.
Because of the ability to offset electricity purchased to
FA4.8.2 FEED-IN TARIFFS (FiTs)
supply the building, the system has the opportunity to
compete with residential and commercial electricity rates. In some markets, governments offer FiT schemes that
provide a premium price for solar generation. Often FiT
A4.8.1 METERING schemes offer a higher premium for rooftop systems over
The electricity generated by a solar PV rooftop system ground-mounted systems, which recognises the additional
can be exported according to a number of metering complexity as well as operational costs of rooftop
configurations, depending on the specific project design and installation. The FiT is usually regulated by
requirements and power purchase or FiT arrangements. government and executed by a government electricity
Two common and distinctly different metering retailer or utility.
arrangements are:
A4.8.3 POWER PURCHASE AGREEMENTS
1. Net metering: The PV system supplies the building
There is the opportunity to sign a PPA with the building
load and exports any excess energy to the grid.
user, in which case the system would typically be designed
When there is insufficient sunlight to generate power
to supply an amount less than or equal to the building
(e.g., at night) the building load needs are met by
load. Alternatively the building owner may also be the
energy imports from the grid. A bi-directional meter
system owner and a PPA could be made with an electricity
is installed to measure and record the net result. If
retailer or utility, which would not limit the design system
there is a PPA in place for the solar power, a second
size to the building load.
dedicated meter might be used to record the energy
generated and exported by the solar array. Smart
A4.8.4 LEASE AGREEMENTS
Meters or time-of-use meters are more commonly
being used by retailers and utilities, and determine If a third party owns the solar PV system, leasehold with
the value of the energy based on the time of day. the rooftop owner is required for the project term. The
If peak demand occurs at the same time as solar project term is dictated by the project financial business
case and is commonly defined in a power purchase
As the market penetration of larger rooftop solar PV installations increases, the issues and differences between rooftop PV systems and
ground-mount systems become more apparent. The siting, physical integration, interconnection and installation of rooftop PV systems
all typically require more detailed field work, analysis, and planning compared to ground-mount systems. Several of the issues may be
categorised as follows:
Siting to maximise generation.
Roof loading and method of attachment.
Interconnection.
Construction requirements.
Access and safety.
Experience with rooftop arrays in India has yielded solutions to many of these issues.
Siting to Maximize Generation
Location is often a trade-off as the roofs are not oriented optimally to the solar resource and adjacent structures can shade the array
for significant periods of the day. A detailed site visit and measurement of dimensions are required for input into a shading model for
the yield analysis. Large periods of shading can significantly alter the economics by reducing yield. Shading models require effort and
expertise, but can prevent underperforming installations. Beyond failing to meet profit goals, contractual obligations can come forth
where the building owner may not be receiving the output that was warranted in the PPA. An instance was highlighted in a project
where shading from a building structure shaded half the array for several months each year. While there was not an easy solution, the
energy yield prediction could have identified this.
Roof Loading and Method of Attachment
The building structure design must be reviewed to ascertain its ability to accept the additional dead weight loads and potential lifting
loads of PV arrays during high winds. While there is typically a margin in the roof load capacity, one must consider the individual
frames and various sheathing and membrane on which the array will rest. The choice to use a ballasted array versus a mechanically
secured frame utilising penetrations avoided concerns of leakage and the need to seek approval for the attachment method from the
architect and the roof membrane provider, thereby saving on cost and reducing risk.
Interconnection
Building power and facility areas are often built with minimal future expansion in mind, and require codes for access and open space.
When a PV system must run power conductors via conduit and establish correct disconnects, metering and entrance into the main
power panel, the job is often more difficult and requires preplanning and design. While one project had wall space for the correct PV
system disconnects, there was no available space on the main panel and a larger panel had to be incorporated.
Construction Requirements
Rooftop installations require clear and practiced planning for items such as:
Any required roof penetrations as the underlying substrate must be known.
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onduit runs to the power room and potential to interrupt fire blocks by the conduit installation, and assessing the run to not
damage other conduits/services.
An outage may be required in the building, and interrupt services.
Precautions to protect the roof membrane and related structures.
Access for cranes or material lift equipment, including a material storage plan during installation.
Roof space was tight on one project and this made construction in a small area more difficult. Because the crane was only available
for a short period of time, all of the modules were delivered onto the roof space at once. This became problematic as it left very limited
room for assembly activities. While there may not have been an alternative, further planning would have been beneficial.
Safety
Safety is paramount because working at height, working with live modules, and working with high voltages present multiple hazards.
As with the installation planning, safety is an integral part of any job and the various hazards must be inventoried, reviewed, and
discussed with all personal.
With multiple workers on the roof, various staff were working concurrently on the DC array string wiring. This led to uncontrolled
voltage and current rises. Working practices had to be changed to reduce the electric shock risk.