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RTD Basics

RTDs are temperature sensors whose resistance increases predictably with temperature. They are constructed with a coil of platinum, copper, or nickel wire wound around a ceramic or glass bobbin. More recently, RTDs use a thin film of platinum or nickel-iron deposited on a ceramic substrate. Platinum is most common as it is accurate, reliable, and resistant to environmental factors that could affect resistance. The resistance of the wire connecting the sensing element determines the sensor's maximum operating temperature.

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127 views

RTD Basics

RTDs are temperature sensors whose resistance increases predictably with temperature. They are constructed with a coil of platinum, copper, or nickel wire wound around a ceramic or glass bobbin. More recently, RTDs use a thin film of platinum or nickel-iron deposited on a ceramic substrate. Platinum is most common as it is accurate, reliable, and resistant to environmental factors that could affect resistance. The resistance of the wire connecting the sensing element determines the sensor's maximum operating temperature.

Uploaded by

Mourougapragash Subramanian
Copyright
© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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RTD BASICS

The Basics of Resistance Temperature Detectors An RTD


or Resistance Temperature Detector is a passive circuit
element whose resistance increases with increasing
temperature in a predictable manner. The traditional
RTD element is constructed of a small coil of platinum,
copper, or nickel wire, wound to a precise resistance
value around a ceramic or glass bobbin. The winding is
generally done using one of two styles: birdcage or
helix. The birdcage winding keeps the platinum wire
loosely wound on the bobbin allowing it to expand and
contract freely over temperature in order to minimize
any stress-induced change in resistance. This style of
winding is generally limited to laboratory use as it has
poor resistance to shock and vibration. The helix wire-
wound RTD uses a bifilar wound coil wrapped around a
bobbin and then sealed with molten glass, ceramic
cement, or some other high-temperature insulating
coating. The helix winding style helps protect the wire
element from shock and vibration induced changes to
its resistance, but it may still be prone to stress induced
resistance change due to the different coefficients of
thermal expansion of the wire coil and bobbin material.
More recently, RTDs are also being constructed using a
thin-film of platinum or nickel-iron metal deposited on a
ceramic substrate and then laser-trimmed to a desired
reference resistance. The advantage offered by this
construction is that the thin-film elements can achieve a
higher resistance with less metal, and over smaller
areas. This makes them smaller, cheaper, and faster
responding than their older wire-wound counterparts.
The most common RTD element material is Platinum, as
it is a more accurate, reliable, chemically resistant, and
stable material, making it less susceptible to
environmental contamination and corrosion than the
other metals. Its also easy to manufacture and widely
standardized with readily available platinum wire
available in very pure form with excellent reproducibility
of its electrical characteristics. Platinum also has a
higher melting point, giving it a wider operating
temperature range.

For an RTD sensor, it is the wires which connect to the


sensing element and the wire insulation which generally
limits the maximum application temperature of the
sensor. The following table lists common wire and
insulation materials and their maximum rated usage
temperature:

Points of Consideration When Using RTDs to Measure


Temperature
RTDs are susceptible to three dominant groups of
errors: there are errors that result due to the inherent
tolerances built into the element, errors due to the
thermal gradients that develop between the element
and the material being sensed, and electrical errors
encountered in the wiring between the sensor element
and the measuring instrument. While many of these
errors are electrical, others simply occur as a result of
the mechanical construction of the RTD. The following
outlines many of the considerations in this regard.

Temperature Coefficient of Resistance (TCR) and Alpha


()
A particular RTD curve is distinguished by its
Temperature Coefficient of Resistance (TCR), also
referred to as its
alpha coefficient (). The TCR or alpha value indicates
the average resistance change of the sensor per degree
C over the range of 0C to 100C. The TCR or alpha
value is also used as an indirect measure of the
sensitivity
of the resistive wire used in the RTD element (see
Sensitivity in the next section). Its units are usually
expressed
in units of //C, or ppm/C. Its value is derived by
dividing the difference between the sensor resistance at
100C and the sensor resistance at 0C, by the sensor
resistance at 0C, and then again by 100C as follows:
TCR = = [(R100C - R0C)/R0C]/100C in //C,
or alternately = 106
*[(R100C - R0C)/(100C *R0C)] in ppm/C,
where R0C is the element resistance at 0C; and
R100C is element resistance at 100C
For Pt 100 sensors of the DIN 43760 and IEC 751
standards, this is calculated via the expression [(138.5
-
100.0 )/100.0]/100C, or 0.00385 / /C. This is
sometimes expressed as 3850ppm/C, or 0.385%/C.
The RTD temperature coefficient of resistance is also
representative of the sensors sensitivity to
temperature
change. That is, the larger the temperature coefficient
(), the larger the resistance change (R) in response to
an ambient temperature change (T). Thus, we
calculate:
R = Ro T,
where: = TCR in //C; Ro = nominal sensor
resistance at 0C in ; T = temperature change from
0C in C.
The most common RTD element material is platinum
with =0.00385//C and specified per DIN EN 60751.
The value of will vary and depends on the grade of
platinum used. Other commonly use values include
0.3911%/C and 0.3926%/C. While the value indirectly
defines the sensitivity of the metallic element, it is
normally used to distinguish between
resistance/temperature curves of various RTDs.
RTDs are constructed using Platinum, Copper, Nickel,
and Nickel-Iron alloy element materials, with each type
achieving different TCRs. Metal impurities and stresses
during manufacture lower the relative TCR for a given
metal element. For example, there are many variations
of platinum RTDs available as follows:

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