ESE 2017

UPSCENGINEERINGSERVICESEXAMINATION

Preliminary Examination

Paper General Studies and

I Engineering Aptitude

4
General Principles of Design,
Drawing and Importance of Safety
Comprehensive Theory with Practice Questions
As per new syllabus of ESE 2017

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ESE-2017 : Preliminary Examination

Paper-I : General Studies and Engineering Aptitude

General Principles of Design, Drawing and Importance of Safety

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Preface
The compilation of this book General Principles of Design,
Drawing and Importance of Safety was motivated by
the desire to provide a concise book which can benefit
students to understand the concepts of Design, Drawing
and Safety aspects in Engineering.

This textbook General Principles of Design, Drawing and

Importance of Safety provides all the requirements of
the students, i.e. comprehensive coverage of theory,
fundamental concepts and objective type questions articulated in a lucid language. The concise
presentation will help the readers grasp the theory of this subject with clarity and apply them
with ease to solve objective questions quickly. This book not only covers the syllabus of ESE but
also addresses the need of many other competitive examinations. Topics like Design for Quality,
Quality Function Deployment (QFD), Failure Mode Effect Analysis (FMEA), Six Sigma, Orthographic
Projections, Safety Management System, Occupational Health and Industrial Hygiene and Safety in
Engineering Industry are given full emphasis keeping in mind of our research on their importance
in competitive examinations.

We have put in our sincere efforts to present detailed theory and MCQs without compromising the
accuracy of answers. For the interest of the readers, some notes, do you know and interesting facts
are given in the comprehensive manner. At the end of each chapter, sets of practice question are
given with their keys, that will allow the readers to evaluate their understanding of the topics and
sharper their question solving skills.

Our team has made their best efforts to remove all possible errors of any kind. Nonetheless, we would
highly appreciate and acknowledge if you find and share with us any printing and conceptual errors.

It is impossible to thank all the individuals who helped us, but we would like to sincerely thank all
the authors, editors and reviewers for putting in their efforts to publish this book.

With Best Wishes

B. Singh
CMD, MADE EASY Group
 General Studies and Contents
Engineering Aptitude

General Principles of Design, Drawing and Importance of Safety

Section - A : General Principles of Design Chapter 4

Chapter 1 Projection of Points................................68
General Principles of Design................... 1 4.1 Introduction.......................................................................68

1.1 Introduction......................................................................... 1 4.2 Projections of a Point in the First Quadrant...........68

1.2 The Engineering Design.................................................. 2 4.3 Projections of a Point in Second Quadrant.............69

1.3 Fundamentals of Design...............................................14 4.4 Projections of a Point in Third Quadrant.................70

1.4 Design for Quality............................................................20 4.5 Projections of a Point in Fourth Quadrant..............70

1.5 Quality Function Deployment (QFD)........................22 4.6 Projections of Points Lying on Horizontal

1.6 Failure Mode Effect Analysis (FMEA).........................24 Projection Plane...............................................................71

1.7 Six Sigma.............................................................................26 4.7 Projections of Points Lying on Vertical

Objective Brain Teasers................................................28 Projection Plane...............................................................71.

Objective Brain Teasers.................................73
Section - B : General Principles of Drawing
Chapter 2 Chapter 5
Basics of Engineering Drawing.............. 30 Projection of Lines..................................75
2.1 What is Engineering Drawing?....................................30
5.1 Introduction.......................................................................75
2.2 Classification of Engineering Drawing.....................30
5.2 Positions of a Line with Respect to HP and VP......75
2.3 Drawing Instruments......................................................31
5.3 Projection of a Line Parallel to Both HP and VP
2.4 Engineering Scales..........................................................35
but Contained in Neither.............................................75
2.5 Drawing Standards..........................................................39 5.4 Projection of a Line Contained in HP and
2.6 Layout of a Drawing Sheet...........................................39 Parallel to VP......................................................................76
2.7 Lines
.................................................................................40 5.5 Projection of a Line Contained in VP and
2.8 Lettering..............................................................................41 Parallel to HP......................................................................77
2.9 Dimensioning....................................................................43 5.6 Projection of a Line Perpendicular to the
2.10 Geometric Constructions and Curves......................50. HP and Parallel to VP.......................................................78
Objective Brain Teasers.................................56 5.7 Projection of a straight line perpendicular to
the VP and Parallel to the HP.......................................78
Chapter 3
5.8 Projection of a Line Contained in the HP
Orthographic Projections...................... 57
and Inclined to the VP....................................................79
3.1 Introduction.......................................................................57
5.9 Projection of a Line Contained in the VP
3.2 Methods of Projection....................................................57
and Inclined to the HP....................................................80
3.3 Planes of Projection........................................................57
5.10 Projection of a Line Contained in both the HP
3.4 Types of Orthographics.................................................59
and the VP...........................................................................80
Objective Brain Teasers................................................63
 5.11 Projection of a Line Inclined to the HP and Section - C : Importance of Safety
Parallel to the VP...............................................................81
5.12 Projection of a Line Inclined to the VP and Chapter 8
Parallel to the HP..............................................................81 Safety and its Importance....................106
5.13 Projection of a Line Inclined to both the VP 8.1 Introduction.................................................................... 106
and the HP..........................................................................82 8.2 Need for Safety.............................................................. 106
5.14 Determining True Length and True Inclinations 8.3 Safety Management System..................................... 108
of a Line...............................................................................83 8.4 Occupational Health and Industrial Hygiene..... 110
5.15 Different Positions of a Line for its Traces w.r.t. 8.5 Fire Safety Engineering............................................... 116
the HP and the VP............................................................85 8.6 Safety in Construction................................................. 121
Objective Brain Teasers................................................88 8.7 Environmental Safety.................................................. 129
8.8 Electrical Safety.............................................................. 141
Chapter 6 8.9 Safety in Engineering Industry................................. 144.
Projections of Planes..............................90 Objective Brain Teasers.............................. 148
6.1 Introduction.......................................................................90
6.2 Traces of Planes................................................................90
6.3 Types of Planes.................................................................90
6.4 Projection of Planes........................................................91
Objective Brain Teasers................................................93

Chapter 7
Projections of Solids...............................94
7.1 Introduction.......................................................................94
7.2 Types of Solids...................................................................94
7.3 Projection of Solids..........................................................97
Objective Brain Teasers............................................. 105