BIX - RT Procedure
BIX - RT Procedure
Client
NDE Level III
Bangladesh Industrial X-Ray Document No: BIX/RT/04-03 7th January 2016
Radiography Test Procedure Page 2 of 36 Rev. 03
SL.
DISCRIPTION PAGE NO.
NO
1.0 Scope.. 03
2.0 References.. 03
6.0 Examination 10
8.0 Processing.. 22
12.0 Documentation 24
1.0 Scope
1.1 This Radiographic Test Procedure establishes the minimum requirements
for performing radiographic examination conducted in accordance with
the requirements of the referenced codes / standards for piping joints.
1.2 This Procedure applies to Bangladesh Industrial X-Ray NDT personnel
radiographic examination on behalf of Bangladesh Industrial X-Ray.
1.3 Alternative specifications to the above may be used when so requested
by the customer. If alternative specifications are used, the radiographic
procedure will be performed in accordance with that specification.
1.4 All Radiographic Techniques will be Pre Qualified ahead of any
Fabrication and Construction Activities.
2.0 References
2.1 Bangladesh Industrial X-Ray References
BIX/RPP/05-02 Radiation Protection Procedure
German Standard
DIN 54109-87 Image Quality of Radiographs
Unless otherwise noted, the referenced codes and standards shall be the
latest edition.
Definitions:
DWE: Double Wall Exposure
SWE: Single Wall Exposure
DWV: Double Wall Viewing
SWV: Single Wall Viewing
4.5 When the time of the examination is not specifically stated in the
referenced code or project specification, final radiography for acceptance
of the weld/material shall be performed after final post weld heat
treatment.
Bangladesh Industrial X-Ray Document No: BIX/RT/04-03 7th January 2016
Radiography Test Procedure Page 6 of 36 Rev. 03
Primary Primary
(Lead Primary Large mat
beam1 with (lead Plate) beam2 with
Plate) Beam 3 overlapped
lead pate lead pate
Activity Intensity at 3 meter 1 Mat 2 Mat 3 Mat 4 Mat 5 Mat 6 Mat 7 Mat
Curies mR/h mR/h mR/h mR/h mR/h mR/h mR/h mR/h
5 103.33 34.48 11.49 3.83 1.28 0.43 0.14 0.05
7.5 155.00 51.73 17.24 5.75 1.92 0.64 0.21 0.07
10 206.67 68.96 22.99 7.66 2.55 0.85 0.28 0.09
12.5 258.33 86.21 28.74 9.58 3.19 1.06 0.35 0.12
15 310.00 103.45 34.48 11.49 3.83 1.28 0.43 0.14
17.5 361.67 120.69 40.23 13.41 4.47 1.49 0.50 0.17
20 413.33 137.93 45.98 15.33 5.11 1.70 0.57 0.19
30 620.00 206.90 68.97 22.99 7.66 2.55 0.85 0.28
40 826.67 275.87 91.96 30.65 10.22 3.41 1.14 0.38
50 1033.33 344.83 114.94 38.31 12.77 4.26 1.42 0.47
60 1240.00 413.80 137.93 45.98 15.33 5.11 1.70 0.57
Bangladesh Industrial X-Ray Document No: BIX/RT/04-03 7th January 2016
Radiography Test Procedure Page 8 of 36 Rev. 03
B .254 (.010) .330 (.013) .406 (.016) .508 (.020) .635 (.025) .813 (.010)
C .813 (.032) 1.016 (.040) 1.27 (.050) 1.6 (.063) 2.03 (.080) 2.54 (.100)
D 2.54 (.100) 3.2 (.126) 4.06 (.160) 5.08 (.200) 6.35 (.250) 8.13 (.320)
Bangladesh Industrial X-Ray Document No: BIX/RT/04-03 7th January 2016
Radiography Test Procedure Page 10 of 36 Rev. 03
6.0 Examination
6.1 A single wall exposure technique shall be used for radiography whenever
practical. When it is not practical to use a single wall technique, a double
wall technique shall be used (See Table- 4 for Technique and Exposure
Requirements)
Table 4: Technique & Exposure Requirements
Nominal Type of Exposure Min. Numb. Of Location
Technique
Pipe Size and Viewing Exposure Figure
Double Wall Exp. 2
Elliptical F
Double Wall Viewing. (0.90)
3-1/2
Double Wall Exp. 4
or Elliptical E or F
Single Wall Viewing (0.90, 180, 270)
Less
Double Wall Exp. 3
Superimposed G
Double Wall Viewing (0.60.120)
Double Wall Exp. 3
Contact D or E
Single Wall Viewing (0.120.240)
Single Wall Exp.
1 A
Above Single Wall Viewing
3-1/2 Single Wall Exp. 4
Panoramic B or C
Single Wall Viewing (0.90,180,270)
Single Wall Exp.
4 A, B, C
Single Wall Viewing
Bangladesh Industrial X-Ray Document No: BIX/RT/04-03 7th January 2016
Radiography Test Procedure Page 11 of 36 Rev. 03
Notes:
1.0 Technique other than those described in Table may be used with the approval of
the client's inspector.
2.0 If the minimum numbers of exposures, shown above are not adequate to
demonstrate the required coverage, additional exposures shall be made as
specified by the certified inspector.
6.2 For the Single wall Technique, when the source is located on the inside
or outside of the vessel or pipe, and adequate number of exposures shall
be made to demonstrate coverage in accordance with Figure A, B, C.
6.3 For the Double Wall Technique for Single Wall Viewing, a minimum of
O
three (3) exposures separated by 120 is required. See Figure D, E.
At Least At Least
Three (3) Exposures Three (3) Exposures
At 120 Degrees At 120 Degrees
FIGURE D FIGURE E
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Radiography Test Procedure Page 12 of 36 Rev. 03
6.4 For the Double Wall Technique for Double Wall Viewing (3-1/2 Inch
(89mm) O.D. pipe or less), the following applies:
O
o A minimum of two (2) exposures are required, taken at 90 to
each other, when the radiation beam is offset from the plane of
the weld centerline at an angle sufficient to separate the images of
the weld so there is no overlap of areas to be interpreted. See
Figure F.
O
o A minimum of three (3) exposures are required, taken at 60 to
O
120 to each other, when the radiation beam is positioned so the
images of both walls are superimposed. See Figure G.
Pipe O.D.
3 Inches
or Less
At Least At Least
Two (2) Exposures Three (3) Exposures
At 90 Degrees At 60 Degrees (or 120 Degrees)
FIGURE F FIGURE G
Plate
Pipe
Ug = Ft/D
Ug = Geometrical Un-sharpness
Material Ug
Thickness, mm (inches) Maximum mm (inch)
Number belts shall be lead number tapes with cm units every inch and be
of a purpose made manufactured number tape for radiography.
7.3.2 When using a DWE/DWV technique for pipe or tube welds 3.5 inch
NPS or less in diameter, the firs exposure shall be identified with a
lead letter A and the second exposure shall be identified with a
lead letter B (and C for third exposure, superimposed).
Location markers shall not intrude into the area of interest.
7.3.3 Location markers shall be identified on the surface of the specimen
being radiographed. Regardless of the technique used, the area of
interest of the radiograph shall be accurately traceable to its
location on the part until acceptance.
7.3.4 Station or location markers (i.e. numbers) shall be spaced in
inches or centimeters, with the unit of measure clearly identified
on the RT report.
7.3.5 For pipe or tube welds greater than 3.5 inch NPS, a number belt
shall be used. The number belt shall consist of lead numbers
between 6 mm (0.25 inch) and 12 mm (0.5 inch) in height.
7.3.6 Flat components or longitudinal joints in cylindrical or conical
components
7.3.7 Curved or spherical components whose concave side is toward the
source and when the source-to-material distance is less than the
inside radius of the component.
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Radiography Test Procedure Page 17 of 36 Rev. 03
7.3.10 Location markers may be placed on either the source side or film
side when Radiographing either curved or spherical components
whose concave side is toward the source and the source to
material distance equals the inside radius of the component
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NOTE: Other IQIs may be used; however the IQI wire diameter shall be equivalent or
lesser than that indicated for the thickness range described in the table.
Sensitivity calculation: Sensitivity calculation shall be based on the following formula:
While calculating sensitivity for film side IQI, the thinnest wire visible shall be taken
for film side IQI only.
Bangladesh Industrial X-Ray Document No: BIX/RT/04-03 7th January 2016
Radiography Test Procedure Page 20 of 36 Rev. 03
8.0 Processing
8.1 Manual processing: Processing shall be performed in accordance with
following procedure by manual processing.
8.1.1 The developer shall be maintained at a temperature of 68F.
Development time shall be adjusted if the temperature is
changed more than 2F. See manufacturer's recommendation.
8.1.2 Solutions shall be stirred prior to the start of processing.
8.1.3 Hanger shall be separated by at least 1/2 in. during processing.
8.1.4 Film shall be agitated at the start of developing to obtain
complete even wetting of the film and remove any air bubbles.
It shall also be agitated periodically during the development
stage increasing to agitation every minute when the developer
becomes old.
8.1.5 Manufacturer's recommendations for development time shall be
followed. (This is usually 5 minutes. It is better to expose the
film for the shorter development time.)
8.1.6 After the development is complete, rinse the film in water for a
few seconds and plunge into the stop bath to halt the action of
the developer. Agitate the film in the stop bath for the period
of time recommended by the manufacturer.
8.1.7 Rinse the film in water for a few seconds and plunge it into the
fixer. Agitate it for about 10 seconds. After about one minute
agitate again. Normally 10-15 minutes is the fixing time.
8.1.8 The washing efficiency decreases rapidly with decreasing
temperatures below 68F. Washing time at 68F shall be 30
minutes increasing to 40 minutes at 68F. For temperatures
above 68F the washing time shall be decreased to about 20
minutes at 78F. When the water temperature is above 68F
the film shall be removed from the wash immediately following
the wash cycle since the film gelatin softens in warm water.
The water flow shall be sufficient to change the volume four
times in one hour.
8.1.9 When the washing cycle is completed the film shall be agitated
in a wetting agent.
8.1.10 Film shall be left on their hangers for drying.
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12.0 Documentation
12.1 Radiography reports shall be issued using Bangladesh Industrial X-ray's
Radiographic Test & Report Sheet (Attachment 1) As a minimum, the
report shall include:
12.1.1 Report number, date, BI or JO number, names and badge
numbers of the radiographers, and the governing acceptance
criteria.
12.1.2 Weld Identification number and orientation of individuals film
which clearly shows the sequence of exposures, location of
weld and component designation.
12.1.3 Radiation source, type, strength and size.
12.1.4 The radiographic interpreters full name and Signature.
(Note: Any individual interpreting or reviewing the film shall insure that their
identification, meeting the requirement of this paragraph, is recorded on the
form. Initials, either on form or on the film envelope, are not acceptable)
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The following tables are provided as a guide only. Code or contract governs
ASME Sec. 1 ASME Sec. VIII Div. 1 ASME Sec VIII Div. 1
Defect
ASMEB 31.1 Para UW-51; API650 Paragraph UW-52
Crack None None None
Lack of Fusion None None None
Incomplete Penetration None None None
1 1
6.0 mm ( /4%) for t up to 6.0 mm ( /4%) for t up to
2 2
19.0 mm ( /4%) inclusive ; 19.0 mm ( /4%); 2/3 t where t is the
1/3t for t form 19.0 mm 1/3t for t form 19.0 mm thickness of the weld
Elongated Indications 2 1
(2/ 4%) to 57.00 mm (21/ 4%) ( / 4%) to 57.00 mm (2 4/ %) excluding allowed
2 2
inclusive; 19 mm ( / 4%) for inclusive 19 mm ( /4 %) for t reinforcement
1
t over 57 mm (2 /4%) over 57 mm (21/4%)
The sum of the longest
dimensions of all such
indications is < t in a
length of 6t & the
longest indications are
Aggregate length greater Aggregate length greater
separated by 3L where
than t in a length of 12t than t in a length of 12t
L is the length of the
except when the distance except when the distance
Group of Aligned longest indication. The
between successive between successive
Indications maximum length of
indications exceeds 6L indications exceeds 6L
acceptable indication
where L is the longest where L is the longest
shall be acceptable
indication in the group indication in the group
indication shall be .
Any such indication
shorter than shall be
acceptable for any plate
thickness.
Round indications are
Porosity & Refer to Table 1-1(a) of Refer to Table 1-1(a) of this not a factor unless
Rounded Indications this document Procedure 100% examination is
required
Rounded tungsten
inclusions are to be
evaluated as rounded
Refer to Table 1-1(a)of this Refer to Table 1-1(a) of this
Tungsten indications per UW-51.
document Procedure
Elongated and aligned
tungsten inclusions re
unacceptable
Unacceptable if the
Root Concavity density is greater than that
of the parent material
Rounded Identifications shall be judged against the standards set forth in ASME Section VIII Division 1. Appendix- 4
Bangladesh Industrial X-Ray Document No: BIX/RT/04-03 7th January 2016
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Table 1-1(a)
GENERAL NOTE: Sum of the group lengths shall be less than t in a length of 12t.
FIG 1-3 CHARTS FOR t EQUAL TO 1/8 in. to 1/4 in. (3 mm to 6 mm), INCLUSIVE
FIG 1-4 CHARTS FOR t OVER TO 1/4 in. to 3/8 in. (6 mm to 10 mm), INCLUSIVE
Bangladesh Industrial X-Ray Document No: BIX/RT/04-03 7th January 2016
Radiography Test Procedure Page 28 of 36 Rev. 03
FIG 1-5 CHARTS FOR t OVER TO 3/8 in. to 3/4 in. (10 mm to 19 mm), INCLUSIVE
2. ASME B31.3
a. The type of weld joints and service conditions shall be considered to
determine the method of NDE required. Table 2-1 is to be used with all
notes for radiographic film interpretation.
b. Porosity- Refer to Table1-1 of this appendix.
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Tw = Nominal wall thickness of the thinner of two components joined by a butt weld.
Bangladesh Industrial X-Ray Document No: BIX/RT/04-03 7th January 2016
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Notes:
1. Criteria given are for required examination. More stringent criteria may be specified in
the engineering design. See also paragraphs 341.5 and 341.5.3 of ASME/ANSI B31.3
2. Longitudinal groove weld includes straight and spiral seam. Criteria are not intended to
apply to welds made in accordance with a standard listed in Table A-1 of Table 326.1 of
ASME B31.1.
3. Fillet weld includes socket and seal welds, and attachment for slip on flanges and
branch reinforcement.
4. Branch connection weld includes pressure containing welds in branches and fabricated
laps.
5. These imperfections are evaluated only for welds 5 mm (3/16 in.) nominal thickness.
6. Where two limiting values are separated by and the lesser of the values determines
acceptance. Where two sets of values are separated by or the larger value is
acceptable.
7. Tightly butted unfused root faces are acceptable.
8. For groove welds, height is the lesser of the measurements made from the surfaces of
the adjacent components. For fillet welds, height is measured from the theoretical
throat, Fig. 328.52A, of ASME/ANSI B31.3 internal protrusion does not apply.
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Table 3-1 is applicable in determining the size and type of discontinuities when
viewing radiographs for final acceptance in accordance with API-1104,
ASME/ANSIB31.4, Paragraph 434.8.5 and ASME.ANSI B31.8
Unacceptable if-
Accumulation of Discontinuities
1. Sum lengths of indications > 2 in any continuous 12 of weld.
Excluding IPD, EU & IU
2. Sum lengths of indications > 8% weld length.
Are burns, long seam discontinuities and other discontinuities in the pipe or
Pipe/Fitting Discontinuities
fittings detected by RT shall be recordable.
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4. AWS D1.1
Radiographic acceptance criteria for AWS D1.1 is different for Statically Loaded
and Dynamically Loaded structures. This Procedure covers only statically loaded
structures. For Dynamically loaded structures, refer to the appropriate sections
of AWS D1.1. If there is doubt as to the designation of statically or dynamically
loaded, refer to the Project Engineer for determination. The radiographic film
interpreter should confirm the loading classification prior to proceeding the
interpretation of film. Rejection criteria for statically loaded structures are
provided below. Note that to determine the allowable and reject-able size of
discontinuities, the use of both the tables and charts are required.
Table 4-1: Rejection Criteria for Statically Loaded Structures, AWS D1.1. Para 8.15.3.2
Attachment 1
1
SWSI (P)
2
DWSI
3
DWDI (S)
Name : Name :
Signature : Signature :
Date : Date : 6