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Data 2 For BSAP Case

The document contains test data from multiple production orders measuring the strength of boards produced by Machine No. 2, including the date, order number, strength in kilograms per meter, and whether the result was first quality, second quality, or scrap. It calculates the standard deviation of the strengths as 11.66 kgm based on the sample data. There is also information shown on the material costs and required glass fiber percentages to achieve different strength levels for CALBILD boards.

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russ jhingoorie
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0% found this document useful (0 votes)
62 views25 pages

Data 2 For BSAP Case

The document contains test data from multiple production orders measuring the strength of boards produced by Machine No. 2, including the date, order number, strength in kilograms per meter, and whether the result was first quality, second quality, or scrap. It calculates the standard deviation of the strengths as 11.66 kgm based on the sample data. There is also information shown on the material costs and required glass fiber percentages to achieve different strength levels for CALBILD boards.

Uploaded by

russ jhingoorie
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Date Order no Test Strength / kgm Status X-Xbar (Xbar - X)2

1/28/2016 8240029 69 Scrap -6.4 40.7


1/28/2016 8240029 72 Second -3.4 11.4
1/28/2016 8240029 66 Scrap -9.4 88.0
1/28/2016 8240029 63 Scrap -12.4 153.3
1/28/2016 8240029 67 Scrap -8.4 70.2
1/28/2016 8240030 76 Second 0.6 0.4
1/28/2016 8240030 77 Second 1.6 2.6
1/28/2016 8240030 68 Scrap -7.4 54.5
1/28/2016 8250098 80 First-Second 4.6 21.3
1/28/2016 8250098 96 First 20.6 425.2
2/4/2016 8250098 77 Second 1.6 2.6
2/4/2016 8250098 95 First 19.6 384.9
2/4/2016 8250098 78 First-Second 2.6 6.9
2/4/2016 8250099 79 First-Second 3.6 13.1
2/4/2016 8250099 91 First 15.6 244.0
2/4/2016 8250099 73 Second -2.4 5.7
2/4/2016 8250099 88 First 12.6 159.3
2/4/2016 8250099 83 First-Second 7.6 58.1
2/5/2016 8250099 82 First-Second 6.6 43.8
2/5/2016 8250099 89 First 13.6 185.5
2/5/2016 8250100 82 First-Second 6.6 43.8
2/5/2016 8250100 102 First 26.6 708.6
2/5/2016 8250100 88 First 12.6 159.3
2/5/2016 8250100 99 First 23.6 557.9
2/5/2016 8250022 74 Second -1.4 1.9
2/5/2016 8250022 65 Scrap -10.4 107.7
2/5/2016 8250022 57 Scrap -18.4 337.8
2/5/2016 8250022 68 Scrap -7.4 54.5
2/5/2016 8250022 71 Second -4.4 19.2
2/8/2016 8250031 64 Scrap -11.4 129.5
2/8/2016 8240031 57 Scrap -18.4 337.8
2/8/2016 8240031 80 First-Second 4.6 21.3
2/8/2016 8240031 56 Scrap -19.4 375.6
2/8/2016 8240031 65 Scrap -10.4 107.7
2/8/2016 8240031 67 Scrap -8.4 70.2
2/8/2016 8240031 66 Scrap -9.4 88.0
2/8/2016 8240031 59 Scrap -16.4 268.3
2/8/2016 8240031 62 Scrap -13.4 179.0
2/11/2016 8250103 78 First-Second 2.6 6.9
2/11/2016 8250103 89 First 13.6 185.5
2/11/2016 8250103 80 First-Second 4.6 21.3
2/11/2016 8250103 91 First 15.6 244.0
2/11/2016 8250103 82 First-Second 6.6 43.8
2/11/2016 8250103 94 First 18.6 346.7
2/11/2016 8250103 82 First-Second 6.6 43.8
2/11/2016 8250103 87 First 11.6 135.0
2/11/2016 8250107 76 Second 0.6 0.4
2/11/2016 8250107 91 First 15.6 244.0
2/11/2016 8250034 63 Scrap -12.4 153.3
2/11/2016 8250034 65 Scrap -10.4 107.7
2/12/2016 8240034 72 Second -3.4 11.4
2/12/2016 8240034 65 Scrap -10.4 107.7
2/12/2016 8240034 56 Scrap -19.4 375.6
2/12/2016 8240034 68 Scrap -7.4 54.5
2/12/2016 8240034 59 Scrap -16.4 268.3
2/12/2016 8240036 71 Second -4.4 19.2
2/12/2016 8240036 52 Scrap -23.4 546.6
2/12/2016 8240036 69 Scrap -6.4 40.7
2/12/2016 8240036 60 Scrap -15.4 236.5
2/12/2016 8251018 67 Scrap -8.4 70.2
2/12/2016 8251018 77 Second 1.6 2.6
2/18/2016 8251018 86 First 10.6 112.8
2/18/2016 8251018 78 First-Second 2.6 6.9
2/18/2016 8251018 73 Second -2.4 5.7
2/18/2016 8251018 82 First-Second 6.6 43.8
2/18/2016 8251018 85 First-Second 9.6 92.5
2/18/2016 8251018 92 First 16.6 276.2
2/18/2016 8250110 85 First-Second 9.6 92.5
2/18/2016 8250110 75 Second -0.4 0.1
2/18/2016 8250110 77 Second 1.6 2.6
2/18/2016 8250110 82 First-Second 6.6 43.8
2/19/2016 8240035 83 First-Second 7.6 58.1
2/19/2016 8240035 55 Scrap -20.4 415.3
2/19/2016 8240035 58 Scrap -17.4 302.1
2/19/2016 8240035 64 Scrap -11.4 129.5
2/19/2016 8250111 81 First-Second 5.6 31.6
2/19/2016 8250111 70 Second -5.4 28.9
2/19/2016 8250111 85 First-Second 9.6 92.5
2/19/2016 8250111 84 First-Second 8.6 74.3
2/19/2016 8250111 89 First 13.6 185.5
2/19/2016 8250111 87 First 11.6 135.0
2/19/2016 8250111 74 Second -1.4 1.9
2/22/2016 8250111 83 First-Second 7.6 58.1
2/22/2016 8250111 87 First 11.6 135.0
2/22/2016 8250111 77 Second 1.6 2.6
2/22/2016 8240033 55 Scrap -20.4 415.3
2/22/2016 8240033 59 Scrap -16.4 268.3
2/22/2016 8240033 67 Scrap -8.4 70.2
2/22/2016 8240033 66 Scrap -9.4 88.0
2/22/2016 8240033 59 Scrap -16.4 268.3
2/22/2016 8240033 55 Scrap -20.4 415.3
2/22/2016 8250114 93 First 17.6 310.5
2/22/2016 8250114 80 First-Second 4.6 21.3
2/22/2016 8250114 78 First-Second 2.6 6.9
2/22/2016 8250114 92 First 16.6 276.2
2/22/2016 8250112 84 First-Second 8.6 74.3
2/22/2016 8250112 77 Second 1.6 2.6
2/22/2016 8250112 81 First-Second 5.6 31.6
2/22/2016 8250112 72 Second -3.4 11.4
2/22/2016 8250112 83 First-Second 7.6 58.1
13451.56
The information shown here is a sample from different pro
The standard deviation is calculated based on a sample:

Standard Deviation = 11.66 kgm


Mean = 75.38

Manually = 11.66 (SAMPLE)

11.60 (POPULATION)

NB: ALL 824 IS CALCEIL


DO WE CONSIDER THIS???
ample from different production orders made by Machine No. 2.
ed based on a sample:

(SAMPLE)
Status Count - Test Strength / kgm
First 20
First-Second 26
Second 19
Scrap 35
Total Result 100

No. It
120

100

80

60
Number of boards
40

20

0
First
No. Items Based on Item Class
120

100

80

60
oards
40

20

0
First First-Second Second Scrap Total Result
Total Result
1) Strengths with Glass Fibre content for CALBILD board

Glass Fibre % Strength / kgm

20% 50.0 Required Glass Fibre percent require


30% 76.0
40% 88.0
50% 97.0
60% 103.0
70% 108.0
80% 112.0
90% 114.0

2) Material Cost per Square Metre of CALBILD board

Percentage G.F. G.F. Cost Wood Fl. Cost Resin Cost Total Cost

20% 0.44 0.5 0.4 $ 1.34


30% 0.66 0.44 0.37 $ 1.47
40% 0.88 0.37 0.36 $ 1.61
50% 1.1 0.3 0.36 $ 1.76
60% 1.3 0.23 0.35 $ 1.88
70% 1.53 0.15 0.35 $ 2.03
80% 1.75 0.08 0.35 $ 2.18
90% 1.97 0.01 0.35 $ 2.33
Glass Fibre percent required for 86 kgm = 38%
140.0
Trend in % Fibreglass
130.0

120.0

110.0

100.0

90.0

80.0

70.0

60.0

50.0

40.0
10% 20% 30% 40% 50
rend in % Fibreglass and Compensation Cost

% Glass Fibre vs Strength

0% 40% 50% 60% 70% 80% 90% 100%


Year
BSAP Selling Annual
Sales price per Local Sales % Market
Year Quarter (tonnes) sq/m ($TT) (Tonnes) Share

1 230 $ 3.80
2 390 $ 3.80
2012 6000 25.7%
3 540 $ 3.80
4 380 $ 3.90
1 260 $ 3.90
2 440 $ 4.10
2013 7100 23.0%
3 520 $ 4.10
4 410 $ 4.10
1 290 $ 4.10
2 503 $ 4.30
2014 8300 21.5%
3 505 $ 4.30
4 490 $ 4.45
1 350 $ 4.45
2 560 $ 4.45
2015 8800 21.7%
3 540 $ 5.00
4 460 $ 5.00
1 390 $ 5.00
2016 2* 600 $ 5.00 9600 20.6%

CALBILD Board data: From memorandum 7 ;

Thickness = 5 mm
Sheet length = 3m
Sheet width = 1.5 m
Sheet Weight = 31.5 kg

Board Area = L x W = 4.5 m2


Weight per unit area = 7 kg/m2
0.007 ton / m2

Area per ton = 142.86 m2/ton


26.0%
Trend in BSAP's Market
25.0%

24.0%

23.0%

22.0%

21.0%

20.0%
2011 2012 2013 2014 201
Year
SAP's Market Share

2014 2015 2016 2017


Year
Year Average % Fiber Glass Compensation Costs Compensation Costs
($00,000) ($00,000)
2011 0.48 100000 0.1
2012 0.46 140000 0.14
2013 0.42 260000 0.26
2014 0.39 320000 0.32
2015 0.38 400000 0.4

0.60
Trend in % Fibreglass and Compensation Cost
0.50

0.40

0.30

0.20

% Fibreglass for 2011-


0.10
Compensation Cost 20

0.00
2010 2011 2012 2013 2014 2015 20
Year
sation Cost

% Fibreglass for 2011-2016


Compensation Cost 2011-2015

14 2015 2016 2017

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