Technical Report

Developing a micro-bubble generator and practical system for purifying

contaminated water

Iwao Tamura (R&D Division, Earth RePure, Inc., [email protected])

Ikuo Uehara (SepaTech Division, Earth RePure, Inc., [email protected])
Kazuyoshi Adachi (SepaTech Division, Earth RePure, Inc., [email protected])

Abstract
This paper is about the development of a system that purifies contaminated water with micro-bubbles for solutions of water
pollutions such as industrial waste water, rivers, lakes, dams, ground water and ocean. The system is able to generate micro-
bubbles from contaminated water by a micro-bubble generator. This micro-bubble generator injects micro-bubbles into con-
taminated water in a contaminated tank and the micro-bubbles separate the pollutants from clean water in a surface tank. For
other systems, it is impossible to generate micro-bubbles into contaminated water directly, the inflow must be separate. How-
ever, the system introduced in this paper simplifies the process and makes direct injection possible.

Key words Company activities and regulations reduced industrial dis-

micro-bubble, micro-bubble generator, method of pressur- placement (Hosoda, 2011). However, requesting a solution to
ized dissolution, purifying contaminated water system, free domestic sewage is important, because about 70 % of water
radical pollutions are caused by domestic sewage from everyday life.
A micro-bubble generator that makes contaminants in
1. Introduction liquids rise in order to purify contaminated water is shown in
In this paper, the technology of re-cycling the environment Figure 1. It is an effective way to separate contaminants by
is discussed. Especially, water pollution is highlighted. Water the micro-bubble generator and drain contaminated water
is necessary for humankind, but it is said that only 0.8 % of directly into the micro-bubble generator itself. According to
the whole earth water supply is possible for use. Developing Takahashis (2009) research, following the disappearance of
countries do not have enough water supply systems and en- micro-bubbles, there is still the existence of nano-bubbles
vironmental hygiene. Infectious diseases are spread by con- and free radical.
taminated drinking water. The largest amount of mortality Research on a device for generating micro-bubbles with
and illness is caused by water problems (The United Nations, a pressurized dissolution method to purify water was de-
2003). A part of South East Asia faces shortage of water sup- veloped. As result, an effective system to generate micro-
ply, because the population is over-concentrated in the cities bubbles uniformly was simplified.
for urban development. In this paper, through studies on micro-bubbles, a device
Moreover, water pollution is made worse by domestic sew- for quality water purification that paid attention to a pressur-
age and industrial waste along urban development. During ization dissolution method to generate a high-concentration
the high-economic growth period in Japan, production activ- of micro-bubbles for the effective and practical use of the
ity wreaked water pollution and produced diseases such as micro-bubble was developed. As a result, it is possible to
Minamata disease and ouch-ouch disease one after another. generate stable and uniform micro-bubbles which improve
In 1971, the Water Pollution Prevention Act was regulated. the ability for generation and the simplification of the system.

Inject of contaminated Micro-bubbles into Pollutants rise to Pollutants emerge rapidly Pollutants are completely
water contaminated water the surface separated from clean water.

Figure 1: Progress of the separation of contaminants from clean water

Union Press 3 1 2014 87

 It is possible to apply the new system to various fields such Table 1: Characteristics of micro-bubbles
as purifying a closed water area, stagnant water area, aquari-
Characteristics
um glass tank, circulative water in the aqua-culture industry,
Micro-bubbles are able to go through a
seawater desalination, and productivity of emulsion oil. Size
capillary vessel or narrow route.
Gaseous absorption in liquids is effective
2. Micro-bubble Area
per unit area.
Micro-bubble defines a bubble under a diameter of 50 Low buoyancy allows the bubble to stay
Surface
m. Common bubbles rise to the water surface and explode. longer in liquids.
However, micro-bubbles rise to the water surface and shrink It can easily spread out horizontally for
equally and then disappear in the liquid (Figure 2). Micro- Surface tension huge surface tension. As result, upward
flotation is late.
bubbles are adhesive to an object rising to the surface in a
It is easy to influence impurities such as
liquid. Figure 3 shows contaminated water poured directly
surfactant. It means a rapid decrease of
into the micro-bubble generator to generate micro-bubbles. Other
rising adsorption velocity, displaying the
However, a typical micro-bubble generator uses an air pump Marangoni effect.
to supply air. Then, bubbles are formed when the hole is
opened across the water flow. For that reason, when the air
supply route is blocked it becomes unusable. Table 1 summa- Air
rizes the specific characteristics of micro-bubbles. Liquid

Burst Distribution of
pressurization Atmospheric
pipe caliber pressure
Pressurization start During Reduction of
pressurization pressurization

Disappear Figure 4: Pressurization dissolution method micro-bubble

generation device
Up
Shrink
ized dissolution method and the two-phase rotation method.
Typically, the two-phase rotation method is accepted, but
this paper is focused on highly concentrated micro-bubbles
through the pressurized dissolution method (Figure 4). There-
fore, there is improvement of air turbulence and pressurizing
Micro-bubble
Typical bubble solubility solve shear solution in superiority to the two-phase
rotate method.
Figure 2: Characteristic of micro-bubble
Reynolds discovered changes to the stream condition by
velocity of a flowing fluid of fine cells poured into a glass
tube in a water tank. Also, irregular stream changes appeared
when one limited condition was exceeded even when the
Micro-bubble generator
external condition was the same. These stream changes re-
late to velocity U, length L, coefficient of kinematic viscosity
Air
Liquid (/). These quantities are a dimensionless quantity.

Figure 3: Contaminated water purification system by micro- u u u

custom clause ( u + + )
bubbles x y z ( U .UL ) UL
2
= 2
= = Re
adhesive clause ( v u ) ( vU / L ) v
Three keys to actualize micro-bubble practice.
Over the limit of this ratio becomes turbulence. Concern-
Provision of stable, uniform micro-bubbles ing laminar flow and turbulence flow, the solution in a unani-
Higher productivity of micro-bubbles mously straight circle pipe route is organized by laminar flow
Simplification of system (low Reynolds quantity) equals Hagen-Poiseuille flow from
Navier-Stoke theory. On the other hand, turbulence flow (high
There are two ways to generate micro-bubbles, the pressur- Reynolds quantity) is not equal. It has a totally different stress

88 Studies in Science and Technology , Volume 3, Number 1, 2014

 I. Tamura et al.: Developing a micro-bubble generator and practical system for purifying contaminated water

effect (Reynolds stress) in the case of adding irregular chang- Air

es. It organizes Reynolds theory to re-establish the Navier-
Stokes theory.
These large systematic activities keep the turbulence. It
is called bursting about turbulence activities at nearby wall
(Figure 5).

Figure 8: SepaTech micro-bubble generator

Low speed fluid blow up

the pressurized liquid entrance route and generated micro-

Reflection at upper wall face
bubbles with the liquid exit route. The air providing route,
liquid exit and the entrance are equipped in a narrow space
High speed fluid invades to wall direction
inside of tube angle.
Figure 5: Laminar flow and turbulence In the new micro-bubble generator introduced in this pa-
per, the air-route opening is along side of the liquid stream
The activities role heightens an effect of an occurrence of (Figure 8).
Reynolds stress, heat from the wall face and substance trans- The air providing route prevents backward flow. It does
portation. Critical velocity of the turbulence stream is in direct not allow flowing liquid backward with typical operation and
proportion to viscosity of liquid and in inverse proportion to prevents contaminated objects from blocking up the system.
liquid consistency run into the center of the vortex from the As a result, it allows contaminated water to be poured into
tube face (Figure 6). the micro-bubble generator directly and generate from the
contaminated water.

3.2 Contaminated water purifying system

This newly developed contaminated water purifying
system (SepaTec micro-bubble system: applied for patent
No2013-219791) can be used for a composition of both
contaminated tank from contaminated water (liquid) and
Figure 6: Outbreak of Reynolds stress discharged micro-bubbles into a separated surface tank. A
common generator must perform both contaminated water
As a result, the two-phase rotation method is not necessary tank and micro-bubble tank separately. It can be said that the
because of rising pressure in the tube. Additionally, a device SepaTech system is simplified.
to inject a gaseous body for a stream with a higher concen- Next, the system uses Bernoullis theory for controlling stat-
tration of micro-bubbles can be planned. ic pressure by increasing the connected pipe area of the cross
section. It is an extraction for mixing vapor liquid, pressurized
3. Micro-bubble generator structure and contaminated dissolution vapor liquid to transform liquid and decompres-
water purifying system sion at the same time. The system is composed of aspirator
3.1 Micro-bubble generator structure
In other current systems, micro-bubbles are generated by
opening the hole directly into the wall face fixed as a stream Vapor Exhaust exit

route. This becomes a subject of discussion, if contaminated

Liquid
water is poured directly into the generator, it would block the
exit of the air providing route (Figure 7). Aspirator
In this paper, development is concerned with connecting

Distribution pipe
Air

Mixing box
Liquid

Distribution pipe Valve

Figure 7: Current micro-bubble generation device Figure 9: SepaTech system

3 1 2014 89
parts, mixing parts and the valves (Figure 9).
The aspirator parts are composed of a unification entrance,
angle, absorption, and air entrance route. The mixing box is
composed of upper pressurizing pipes to flow liquid back-
ward. The inside of the mixing box are short clear pipes. The
length of the pipes, width and water depth are planned for
effective vapor liquid dissolution in a short time.
Also, at the standing pipe, mixing box exhaust vapor liquid
dissolves. The bubbles are about decompression. A liquid not
including vapor bubbles must be poured. Liquid bubbles
dissolve vapor liquid under solubility. The exhaust pipes are
placed away from the mixing box. These reasons prevent a
reduction in the amount of vapor bubbles caused by mixing
macro-bubbles and bubbles around the point of generating
micro-bubbles.

4. Conclusion
A singular phenomenon occurring is radical for micro-
bubbles. Inside of the bubble pressure rise suddenly by radi-
cal reduction (applying pressure) is in inverse proportion to
bubble diameter. That velocity is enough, the inside bubble
temperature rises suddenly by insulated compression. When
it disappears, it forms pressure of thousands atmospheres
field. This limit reaction (hot spot) is a minute area, but it
strongly decomposes internal gas molecules under compul-
sion. As a result, it occurs as a free radical such as OH. In this
manner, ultra-high temperature and a free radical utilize
floating objects in the water to rise to the surface separately.
These are the reasons that the SepaTech system can help and
contribute to purifying water pollution, de-salting seawater,
emulsion energy which consists of a mixed ration of heavy
oil, light oil and water for environmental issues and develop-
ing nations.

Authors note
This article was revised and translated from a paper which
appeared in Studies in Science and Technology, Vol. 2, No. 2,
pp.151-154, in Japanese.

References
Hosoda, E. (2011). Meeting for the study: Improvement of sew-
age treatment population diffusion rate for reduction of the
water pollution by the life drainage.
Nakano, T. (2011). Dynamics: Liberty physics textbook series (2).
Maruzen.
Takahashi, M. (2009). Study on micro-bubble and nano-
bubble, http://unit.aist.go.jp/emtech-ri/26env-_uid/pdf/
takahashi.pdf.
United Nations (2003). World water development report.

(Received: May 12, 2014; Accepted: June 20, 2014)

90 Studies in Science and Technology , Volume 3, Number 1, 2014