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Edm Die Sinking

The document provides steps for setting up and using a CNC machine for EDM die sinking, including initializing machine coordinates, setting a datum point on the workpiece, calculating tool positioning values, and selecting machining parameters for roughing operations. Instructions are given for tasks like bringing the electrode to the center of the workpiece, setting new coordinate systems, and preparing the CNC program.

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Nordiana Idris
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166 views3 pages

Edm Die Sinking

The document provides steps for setting up and using a CNC machine for EDM die sinking, including initializing machine coordinates, setting a datum point on the workpiece, calculating tool positioning values, and selecting machining parameters for roughing operations. Instructions are given for tasks like bringing the electrode to the center of the workpiece, setting new coordinate systems, and preparing the CNC program.

Uploaded by

Nordiana Idris
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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EDM DIE SINKING [APPR.

FACE]

-on screen, set:


STEP 1
X=0
Y=0
[ POWER SUPPLY ON]
Z=0
-At machine controller
Axis direction = Z -
-Wait until the menu appear on screen
St. to return = 1.00
Cord. 0 set = ON
[ MC ON]
[ ENT.] on screen
[ SOURCE ON]
[CORD. SET]
[POWER ON]
-Press:
-Wait until machine stop moving
X=0
Y=0
[ ENT.]
Z = 1.00
-At machine controller
Cord. Sys. Change = 54
-Initialize. Wait until machine back to
All coordinate sys set = OFF
its position
[ENT.] on machine
[ U AXIS ORIGIN ]
-Wait until u = 0.000 on the screen 2.2 Column center

STEP 2

- Prepare the workpiece. Use magnetic


vice if necessary. -Bring the electrode to the center of
workpiece

[MANUAL] [MANUAL]
- Touch on screen
- To set datum or reference point [COLUMN CENTER]
- Appr. Face, column center, corner
-on column center box:
2.1 Appr. Face
X+ = (set x+ movement)
X- = ( set x- movement)
- Bring center of electrode near to the Y+ = (set y+ movement)
surface of workpiece manually using Y- = ( set y- movement)
x,y,z controller.
Z = 2mm
Specified Angle = 0
Coord set = ON set previous x = 0
y =0
z =0
z inverted =1
xy inverted = 1
x+ movement = 73
120

y- movement = 38
If you set element

y+ movement = 38
diameter = 0

50
Test position
x- movement = 73
Example: move the electrode
Formula: to the center of workpiece
[( electrode + width/length of wpiece)/2] +
2~5mm. [MOVE] press on screen
Example:
x -60
electrode is set to 20mm. Workpiece : length
= 120mm, width = 50mm. y -25
z +5
X movement = {(20+120) /2 }+ 3 = 73
Y movement = {(20+50) / 2 } + 3 = 38 [ENTER] on control machine

60
[ENTER] at control machine
25
2.3 Corner

- Bring the electrode near to selected


-Now, the electrode moved to the
corner ( any of four-press help) for
new position.
example: corner 1
-You can set this position as a new
y+ movement = 25
reference by using coord. set
321 1 command.
50 mm

120 mm
x+ movement = 25
[ COORD SET]
4 21
X 0
[MANUAL] Y 0
Z 5
[CORNER]

Formula:
[ENTER] on control machine
X + (3~5)mm
Y + (3~5)mm

Element diameter = * Refer final result


Value return = 1
STEP 3
Move position = 0

[ ENTER ] Press on control machine [EDIT]


Final result:
If you set element
diameter = 20 [LN ASSIST]
[SHAPE] [ATC]
-Standard -Tool no: (if not sure check on
manual)
-OK
[MACH PLAN]
- Set parameter
- Depth of cut = 2 mm [MOVE]
- Best under size = 0.43 -Cord. Sys.: G54
- Roughness = 2.5 x=0
y=0
z=5
[NEXT]
[MACHINING]
-open File : 123
[CONDITION]
-OK
- Check condition by press
condition file
[OPERATION]
- Flush : ON
[COND. FILE] -OK
-Rename file
-example: 123
[OPERATION]
- Prog. END
[OK] -OK

[RUN]

[ENTER] on control machine

STEP 4

[MANU CHANGE]

[PROG.]

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