qum2@ Solutions for a world in motion Limit switching WSH for manually operated valves WSH 10.1 — WSH 16.1Limit switching WSH 10.1 WSH 16.1 Operation instructions ‘Scope of these instructions: ‘These instructions apply to limit switching WSH 10.1 ~ WSH 16.1 for manually operated valves. Table 1 44. 12. 1.3. 14. 2 3. 4 4A. 42. 43. 5. 61 62. 7 7A. 72. at 8.2, 94. 92. 10. 1". 12. 12.1. 12.2. 13, 13.1. 4. 15, 16. of contents Safety instructions . . . . Range of application Commissioning (electrical connection) Maintenance Warnings and notes Short description Technical data Transport and storage . . Transport 6 Storage 6 Packaging 6 Mounting to valve/gearbox. Electrical connection. . . Connection with AUMA plug/socket connector in crimp version 9 Heater Switch compartment Opening the switch compartment 10 Pulling off the indicator dise Setting the limit switching Clockwise closing Counterclockwise closing Setting the DUO limit switching (option) Clockwise closing Counterclockwise closing Setting/testing the reduction gearing Setting the potentiometer (0} Setting the electronic position transmitter RWG (option) . Sotting 2-wire system 4 ~ 20 mA or 3+/4-wire system 0-20 mA Setting 3-/4-wire system 4— 20 mA Setting the mechanical position indicator. Closing the switch compartment 20 Enclosure protection IP 68 Maintenance Lubrication.Operation instructions Limit switching WSH 10.1 - WSH 16.1 17. Disposal and recycling . . 18. 19.Limit switching WSH 10.1 WSH 16.1 Operation instructions 1. Safety instructions 1.1. Range of application ‘AUMA limit switchings WSH are designed to signal actual position and end position of manually operated valves. For other applications, please consult AUMA. The manufacturer is not liable for any possible damage resutting from use in other than the designated applications. Such risk lies entirely with the user. ‘Observance of these operation instructions is considered as part of the designated use. 1.2. Commissioning During electrical operation, certain parts inevitably carry hazardous volt- (electrical connection) ‘ages. Work on the electrical system or equipment must only be carried out by a skilled electrician himself or by specially instructed personnel under the control and supervision of such an electrician and in accordance with the applicable electrical engineering rules. 1.3, Maintenance ‘The maintenance instructions (refer to page 22) must be observed, other- wise a safe operation of the limit switching WSH is no longer guaranteed. 1.4, Warnings and notes Failure to observe the warnings and notes may lead to serious injuries or damage. Qualified personnel must be thoroughly familiar with all warnings ‘and notes in these operation instructions. Correct transport, proper storage, mounting and installation, as well as careful commissioning are essential to ensure a trouble-free and safe oper- ation. ‘The following references draw special attention to safety-relevant proce- dures in these operation instructions. Each is marked by the appropriate pictograph. This pictograph means: Note! “Note” marks activities or procedures which have major influence on the correct operation. Non-observance of these notes may lead to consequen- tial damage. q jograph means: Electrostatically endangered parts! ‘The printed circuit boards are equipped with parts which may be damaged or destroyed by electrostatic discharges. If the boards need to be touched during setting, measurement, or for exchange, it must be assured that immediately before a discharge through contact with an earthed metallic surface (e.g. the housing) has taken place. qT fograph means: Warning! “Warning” marks activities or procedures which, if not carried out correctly, can affect the safety of persons or material AUMA limit switchings WSH 10.1 - WSH 16.1 are designed for continuous, mechanical position indication and electric position feedback. For manually operated valves, the necessity to display valve position infor- mation in a control station incidentally arises. In some applications, it might become imperative, for example, to only open a valve whilst another valve is closed. The AUMA limit switching WSH for manually operated valves is. ideally appropriate for these types of applications.Operation instructions Limit switching WSH 10.1 - WSH 16.1 3. Technical data Limit switching ] Output torque Thrust ive attachment] Valve stom | Handwhesl Weight permanbie for ‘lameter max etme | standas | BN” | save ster? freueson Type iim im lenisossto| soto | “macmm | omm [rato | appron.ta WSH 10.1 170 70 F10_[ Go 40 400 | 1:1 10 WSH 14.1 400 160 Fa Gy s7__[ 400/500 [1.4 16. WSH 16.1, 800 250 Fie | G3 65 30 | 1:1 222 Features and functions Limit switching ‘Counter gear mechanism for end positions CLOSED and OPEN for 2 to 500 turns per stroke (optional for 8 to 2,000 turns per stroke) Standard: Single switch for each end position Options: Intermediate position switch (DUO limit switching), adjustable for any intermediate position Rating of the switches: 5A, for gold plated contacts 0.1 A Position feedback, analogue (option) Potentiometer: Conductive film, 1 Ki oF 5 KSY0,25 W, linearity 2 2.5 % Position transmitter: Electronic position transmitter RWG (0/4 — 20 mA in 3- or 4-wire version 4-20 mAin 2-wire version For further information on the RWG, refer to page 17, Mechanical position indicator ‘Continuous indication, adjustable indicator dise with symbols OPEN and CLOSED Heater in switch compartment ‘Standard: Self-egulating PTC heater, 5 - 20 W, 110 - 250 V AGIDC Option: __24~48V AC/DC. Eleciical connection ‘Standard AUMA plugisocket canneciar with cimp type connection for flexible conductors 40 poles, cross section 0,75 ~ 1.0 mm® Option: __ Cross sections 0.5 mm® or 1.8 mm? ‘Threads for cable glands Standard: Metric threads: Options: _Pg-threads "Terminal plan ‘APG AG 107 (basic version) ‘Output dive types ‘A, B1, B2, B3, B4 in compliance with EN ISO 5210 A.B, E according to DIN 3210 ‘Service conditions Enclosure protection according to EN 60 5292, ‘Standard: IP 67 Options: IP 68 Corrosion protection ‘Standard: KN Sultable for installation in Industval unis, n water or power plants with a low pollutant concentration Options: KS__ Suitable for installations in occasionally or permanently aggressive atmosphere with moderate pollutant concentration) (e.g. wastewater treatment plants, chemical industry) KX Suitable for installation in extremely aggressive atmosphere with high humigity and hign pollutant concentration Finish coating ‘Standard: Two-component on-mica combination Colour ‘Standard: AUMA silver-grey (similar to RAL 7037) Option: __ Other colours are possible on request “Ambient temperature Standard: 25°C to + 80°C Options: =25 °C to + 70°C (in combination with position transmitter RWG) = 40 °C to + 60 °C (low temperature) Further information EU Directives Electromagnetic Compatibility (EMO): (2004/108/EQ) Low Voltage Directive: (2006/95/EC) Machinery Directive: (98/37/EC) Roference documents Product description Limit switching WSH 10.1 - WSH 16.1 Technical data WSH 10.1 - WSH 16.1 Dimensions WSH 10.1 ~ WSH 16,1 TW Fovauput aves ype Ak 2) Fervarsn in enclosure protection IP 68 Pighercorosion protueten KS or Kis sttongly recommendedLimit switching WSH 10.1 WSH 16.1 Operation instructions 4, Transport and storage 4.4. Transport + Transport to place of installation in sturdy packing, + For products equipped with handwheel, do not attach ropes or hooks to the handwhee! for the purpose of lifting by hoist. « If the limit switching WSH and gearbox are mounted on the valve, attach ropes or hooks for the purpose of lifting by hoist to the valve and not to the limit switching/gearbox. 42. Storage + Store in well-ventilated, dry room. + Protect against floor dampnoss by storage on a shelf or on a wooden pallet. + Cover to protect against dust and dirt + Apply suitable corrosion protection agent to bare surfaces. In case limit switching WSH is to be stored for a long period (more than 6 months), the following points must be observed additionally: + Prior to storage: Protect bare surfaces, in particular the output drive parts and mounting surface, with long-term corrosion protection agent. + Check for corrosion approximately every 6 months. I first signs of corro- sion show, apply new corrosion protection. After mounting the limit switching WSH, connect the unit immediately to ‘electrical mains, so that condensation is prevented by the heater. 4.3. Packaging ‘Our products are protected by special packaging for the transport ex works. The packaging consists of environmentally friendly materials which can easily be separated and recycled, For the disposal of the packaging material, we recommend recycling and collection centres. We use the following packaging materials: wood, cardboard, paper, and PE foilOperation instructions Mount Limit switching WSH 10.1 - WSH 16.1 \g to valve/gearbox + Prior to mounting, the limit switching WSH must be checked for damage. Damaged parts must be replaced by original spare parts. + After mounting to valve/gearbox, touch up any possible damage to paint finish. The limit switching WSH leaves the factory in position CLOSED (limit switch CLOSED tripped). ‘+ Check if mounting flange fits the valve/gearbox, Spigot at flanges should be loose fit! The output drive types B1, B2, B3, or B4 (figure 1) are delivered with bore and keyway (usually according to EN ISO 5210). Figure 1 Output drive type B1/ B2 ‘Ouiput drive type B3/ BA Bore with keyway_ Plug sleeve by For output drive type A (figure 2), the internal thread of the stem nut must match the thread of the valve stem. If not ordered explicitly with thread, the stem nut is unbored or with pilot bore when delivered. For finish machining of stem nut, refer to next page ‘+ Check whether bore and keyway match the input shatt of vaive/gearbox. + Thoroughly degrease mounting faces at limit switching WSH and valve/ gearbox. + Apply a small quantity of grease to input shaft of vaive/gearbox. ‘Place limit switching WSH on valve/gearbox and fasten. Fasten bolts (quality min. 8.8, refer to table 1) evenly crosswise. Table 1: Fastening torques for bolts Strength class 8.8 T.(Nm) M10 5 Mig 214 M20 31Limit switching WSH 10.1 WSH 16.1 Operation instructions Finish machining of stem nut (output drive type A): Figure 2 Outout drive type A ‘Stem rut | 803 so.ri80.02 [ B02 The output drive flange does not have to be removed from the limit switching WSH. ‘= Remove spigot ring (80.2, figure 2) from mounting flange. « Take off stem nut (80.3) together with thrust bearing (80.01) and thrust bearing races (80.02). ‘+ Remove thrust bearing and thrust bearing races from stem nut, * Drill and bore stem nut and cut thread, When fixing in the chuck, make sure stem nut runs true! ‘Clean the machined stem nut, ‘+ Apply Lithium soap EP multi-purpose grease to thrust bearing and races, then place them on stem nut. + Re-insert stem nut with thrust bearings into the mounting flange. Ensure that dogs are placed correctly in the slots of the hollow shat. + Screw in spigot ring unti itis firm against the shoulder, + Press Lithium soap EP multi-purpose grease on mineral oil base into the grease nipple with a grease gun (for quantities, please refer to table): Table 2: Grease quantities for output drive A [output drive A102 AT A1ez fary’? 2a 3a 39 glare 1) For greases wih a dona Protection tube for rising valve stem + Seal thread of protection tube with hemp, Tetlon tape, or thread sealing material + Screw protection tube (1) into thread (figure 8) and tighten it firmly, + Push down the sealing (2) to the housing, + Check whether cap (3) is available and without damage, rotection tube for rising valve stem FigureOperation instructions Limit switching WSH 10.1 - WSH 16.1 carried out by a skilled electrician himself or by specially instructed personnel under the contro! and supervision of ‘such an electrician and in accordance with the applicable electrical engineering rules. + Before connection check whether type of current and volt- age fulfil the indications on the wiring diagram 6. Electrical connection A + Work on the electrical system or equipment must only be 6.1. Connection with AUMA plug/socket connector in crimp version Figure 4: Connection + Loosen bolts (50.01) (figure 4) and remove plug cover. + Loosen screws (61.01) and remove socket carrie (510) from plug cover (50.0). + Insert cable glands suitable for connecting cables (The enclosure protection stated on the name plate is only ensured if Suitable cable glands are used), + Seal cable entries which are not used with suitable plugs. + Connect cables according to order-related wiring diagram + The perlaining wiring diagram is attached to the product in a weather-proof bag, together with these operation instructions. In case the terminal plan is not availabe, it can be obtained from AUMA (state ‘commission no., refer to name plate) or downloaded directly from the Internet (www.auma.com). 50.01 51.01 50.0 51.0 Crimp sockets are supplied separately and in sufficient number inside the plug cover. For crimping, a suitable tool, ¢.g. the BUCHANAN four indent crimp tool, must be used. Cross sections 0.75 —1 mm2, on request 0.5 mm2 or 1.5 mm2 Table 3: Technical data AUMA plug/ socket connector as crimp version [Technical data Protective earth Control pins ‘Number of contacts max. 1 (leading contact) 50 pins/sockets (40 are used) Designation [according to VDE AT tol4 Connecting veltage max = 250V. Nominal current max. = 16A [Type of customer connection [Crimp connection Crimp conneation Cross section max. 1.5 mme 1.5 mme Material: Pin/socket carrier Polyamide Polyamide Contacts Brass Brass tin-plated or gold-plated (option) 6.2. Heater To reduce condensation within the housing, the heater must be connected.Limit switching WSH 10.1 — WSH 16.1 Operation instructions 7. Switch compartment —_The following sub-assemblies are located within the switch compartment: + Limit switching (page 11). + DUO limit switching (option) (page 13) + Potentiometer (option) (page 16) + Electronic position transmitter (option) (page 17) + Mechanical position indicator (page 20 ) The switch compartment must be opened to perform the setting of these sub-assemblies. 7.1, Opening the switch Work on the electrical system or equipment must only be ‘compartment carried out by a skilled electrician himself or by specially instructed personnel under the control and supervision of such an electrician and in accordance with the applicable electrical engineering rules. + Remove 4 bolts and take off the cover at the switch compartment (figure 5). [Figure 5: Cover with indicator glass 7.2. Pulling off the indicator disc» Pulling off the indicator disc (figure 6). Open end wrench may be used as lever. [Figure 6: Pulling off the indicator dise Indicator dise 10Operation instructions 8. Setting the limit switching 8.1. Clockwise closing Limit switching WSH 10.1 - WSH 16.1 If a gearbox is mounted, the end stops within the gearbox must be set prior to setting the limit switching (refer to operation instructions of gearbox). The following description is only valid for “clockwise closing’, ie. driven shaft tums clockwise to close the valve. Identification within the wiring diagram APG- -AP... for “clockwise closing’ Figure 7: Electrical connection Figure 8: Control unit (example with scale 1 10 8) 8 LSC (WSR) A ¢ o Re Ke as so eno Setting end position CLOSED (black section) ‘* Turn handwheel clockwise until valve is closed, * Connect continuity tester via limit switch LSC (WSR) to electrical connec- tion (figure 7). As standard version, this connection is made via pins A2 and Ad (refer to terminal plan attached). + Press down and turn setting spindle A (figure 8) with screw driver in direction of arrow, thereby observe cam B. While a ratchet is felt and heard, the cam B moves 90° every time until the limit switch LSC (WSR) is operated. The connected continulty tester signals the operation of the switch, Stop turning and release setting spindle. ‘When overriding the tripping point inadvertently (ratchet is heard after the ‘cam has snapped), continue turning the setting spindle in the same direc tion and repeat setting process. Attention: Ensure that setting spindle A is released by spring action after the setting process is completed. Setting end position OPEN (white section) ‘= Turn handwheel counterclockwise until valve is open. = Connect continuity tester via limit switch LSO (WAL) to electrical connec tion (figure 7). As standard version, this connection is made via pins B2 and B4 (refer to terminal plan attached). + Press down and turn setting spindle C (figure 8) with screw driver in direction of arrow, thereby observe cam D. White a ratchet is felt and heard, the cam D moves 90° every time until the limit switch LSO (WOL) is operated. The connected continuity tester signals the operation of the switch, Stop turning and release setting spindle, ‘When overriding the tripping point inadvertently (ratchet is heard after the ‘cam has snapped), continue turning the setting spindle in the same direc- tion and repeat setting process. Attention: Ensure that setting spindle C is released by spring action after the setting process is completed, "Limit switching WSH 10.1 WSH 16.1 8.2. Counterclockwise closing Operation instructions The following description is only valid for “counterclockwise closing’, i.e. driven shaft turns counterclockwise to close the valve. Identification within the wiring diagram: APG-1AP... for “counterclockwise closing Figure 9: Electrical connection Figure 10: Control unit counterclockwise closing (example with scale 1 to 8) c black field Setting end position CLOSED (black section) ‘+ Turn handwheel counterclockwise until valve is closed. + Connect continuity tester via limit switch LSC (WSL) to electrical connec- tion (figure 9). Pins A2 and Ad (please refer to terminal plan attached) + Press down and turn setting spindle C (figure 10) with screw driver in direction of arrow, thereby observe cam D. While a ratchet is felt and heard, the cam D moves 90° every time until the limit switch LSC (WSL) is operated. The connected continuity tester signals the operation of the switch. Stop turning and release setting spindle. When overriding the tripping point inadvertently (ratchet is heard after the cam has snapped), continue turning the setting spindle in the same direc- tion and repeat setting process. Attention: Ensure that setting spindle C is released by spring action after the setting process is completed. Setting end position OPEN (red section) 12 + Turn handwheel clockwise until valve is open. «Connect continuity tester via limit switch LSO (WOR) to electrical connec- tion (figure 9). Pins B2 and B4 (please refer to terminal plan attached). + Press down and tur setting spindle A (figure 10) with screw driver in direction of arrow, thereby observe cam B, While a ratchet is fett and heard, the cam 8 moves 90° every time until the limit switch LSO (WOR) is operated. The connected continuity tester signals the operation of the switch, ‘Stop turning and release setting spindle, When overriding the tripping point inadvertently (ratchet is heard after the cam has snapped), continue turning the setting spindle in the same direc- tion and repeat setting process. Attention: Ensure that setting spindle A is released by spring action after the setting process is completed ‘vw auma.co ip [AUMA ACTUATORS (Singapore) Pte Lid '3G-569551 Singapore Tol +65 6 4818750 Fax 465 6 4818269 sales@ auma.com-s9 ‘wv. aumacom sgAUMA Actuators Middle East W.L.L. ‘Top Advance Enterprises Lt {AE- 15268 Salmabad 708 ‘TW. shonghe City Taipei Hsien (235) ol 4973 17877377 Tol 18852 2225 1718 Fax +973 17877385 Fax +886 2 8228 1975 Naveen, Shetty @auma.com ‘support @ auma-taivan com.tw PERFECT CONTROLS Ltd we auma-taiwan.com.W HK: Tsuen Wan, Kowloon ‘Tel 8822499 7728 Australia Fax -852 2416 2760 BARRON GJM Pty. Lid Joep @pertectcontrols.com.hk ‘AUNSW 1570 Artarmon, Tel +81 20496%088 Fax 261 294393813, info barron com.au ‘vw. Daron com au DW Controls Co.,Ltd KR-153-702 Seoul Tel +42 2 2624 3400 Fax -82 22624 9401 sichoi@ actustoroankcom ‘wn. atuatoroank.com Sunny Valves and Intervade Corp. Lia ‘TH-10120 Yannawa Bangkok Tel +66 2 2400086, Fax -86 22401085 sunnyvalves@ inet.co.th worw-sunnyvalves.co.thi 27auma@& Solutions for a world in motion AUMA Riester GmbH & Co. KG P.O.Box 1362 D-79373 Millheim Tel +49 7631 809-0 Fax149 7631 809 - 1250 riester@ auma.com www.auma.com POU ei ahaa