qdumd folutions for a world in motion Limit switching WSH for manually operated valves WSH 10.1 — WSH 16.1Limit switching WSH 10.1 - WSH 16.1 Operation instructions ‘Scope of these instructions: ‘These instructions apply to limit switching WSH 10.1 - WSH 16.1 for manually operated valves. Table of contents 1 14 12. 1.3, 14. 2. 3. 4 44 42. 433. 5. 6 64 62 7. 7A 7.2, 8. at 82 8 94 9.2, 10. 1". 12. 424 12.2, 13, 13.1 14, 15. 16. Safety instructions . Range of application 4 Commissioning (electrical connection) 4 Maintenance 4 Warnings and notes 4 Short description. . Technical data Transport and storage . . ‘Transport 6 Storage 6 Packaging 6 Mounting to valve/gearbox. . Electrical connection Connection with AUMA plug/socket connector in crimp version 9 Heater Switch compartment Opening the switch compartment Pulling off the indicator dise Setting the limit switching... 6... ssc e es Clockwise closing Counterclockwise closing Setting the DUO limit switching (option) Clockwise closing Counterclockwise closing Setting/testing the reduction gearing ........ Setting the potentiometer (opt Setting the electronic position transmitter RWG (option) . Setting 2-wire system 4 20 mA or 3-/4-wire system 0-20 mA Setting 3-/4-wire system 4-20 mA Setting the mechanical position indicator. Closing the switch compartment 20 Enclosure protection IP 68 Maintenance Lubrication.Operation instructions Limit switching WSH 10.1 - WSH 16.1 17. Disposal and recycling . . 18, Services... sees 19.Limit switching WSH 10.1 - WSH 16.1 Operation instructions 1. Safety instructions 4.1. Range of application ‘AUMA limit switchings WSH are designed to signal actual position and end position of manually operated valves. For other applications, please consult AUMA. The manufacturer is not liable for any possible damage resulting from use in other than the designated applications. Such risk lies entirely with the user, ‘Observance of these operation instructions is considered as part of the designated use. 4.2. Commissioning During electrical operation, certain parts inevitably carry hazardous volt- (electrical connection) ages. Work on the electrical system or equipment must only be carried out by a skilled electrician himself or by specially instructed personnel under the control and supervision of such an electrician and in accordance with the applicable electrical engineering rules. 1.3. Maintenance ‘The maintenance instructions (refer to page 22) must be observed, other- wise a safe operation of the limit switching WSH is no longer guaranteed. 1.4. Wan ings and notes Failure to observe the warnings and notes may lead to serious injuries or damage. Qualified personnel must be thoroughly familiar with all warnings and notes in these operation instructions. Correct transport, proper storage, mounting and installation, as well as careful commissioning are essential to ensure a trouble-free and safe oper- ation, ‘The following references draw special attention to safety-relevant proce- dures in these operation instructions, Each is marked by the appropriate pictograph. This pictograph means: Note! “Note” marks activities or procedures which have major influence on the correct operation. Non-observance of these notes may lead to consequen- tial damage This pictograph means: Electrostatically endangered parts! dD The printed circuit boards are equipped with parts which may be damaged or destroyed by electrostatic discharges. If the boards need to be touched kt, A during setting, measurement, or for exchange, it must be assured that, S mmediately before a discharge through contact with an earthed metallic surface (e.g. the housing) has taken place. jograph means: Warning! T “Warning” marks activities or procedures which, if not carried out correctly, can affect the safety of persons or material 2. Short description AUMA limit switchings WSH 10.1 — WSH 16.1 are designed for continuous, mechanical position indication and electric positon feedback. For manually operated valves, the necessity to display valve position infor- mation in a control station incidentally arises. In some applications, it might become imperative, for example, to only open a valve whilst another valve is closed, The AUMA limit switching WSH for manually operated valves is ideally appropriate for these types of applicationsOperation instructions Limit switching WSH 10.1 - WSH 16.1 3. Technical data Limit switehing | Output torque Thrust Valve attachment | Valve stem | Handwheel Weight permis for ‘diameter faputarve A opton | toransng max mar Standard | “DIN” | valve stom’! Fredueton Type Rn ie ewisosso| 2210 | “mscmm | om | raio™| approx ka WSH 10.1 170. 70 Fio | Go 40 400 [tt 10. WSH14.1 400. 160. Fia_ | Gu 57 00/500 121 16. WSH 16.1 800. 250 Fis | G3. 5 630 | tt 222 Features and functions: Limit switening ‘Counter gear mechanism for end positions CLOSED and OPEN for 2 to 500 turns per stroke (optional for 8 to 2,000 turns per stroke) Standard: Single switch for each end position Options: Intermediate position switch (DUO limit switching), adjustable for any intermediate position Rating of the switches: 5A, for gold plated contacts 0.1 A Position feedback, analogue (option) Potentiometer: Conductive film, 1 kil or 5 KEY0,25 W, linearity = 2.5 Position transmitter: Electronic position transmitter RWG: 0/4 — 20 mA in 3- or 4-wire version 4-20 mAin 2-wire version For further information on the RWG, refer to page 17 Mechanical position indicator ‘Continuous indication, adjustable indicator disc with symbols OPEN and CLOSED Heater in switch compartment ‘Standard: Selfregulating PTC heater, 5 ~ 20 W, 110 - 250 V AC/DC Option: _ 2448 V AC/DC. Electrical connection ‘Standard: AUMA plug/socket connector with crimp type connection for flexible conductors 40 poles, cross section 0,75 ~ 1.0 mm? Option: _ Cross sections 0.5 mm oF 1.8 mm® "Threads for cable glands ‘Standard: Metric threads Options: _Pg-threads ‘Terminal plan ‘APG AG 101 (basic version) ‘Output drive types ‘A, B1, B2, B3, B4 in compliance with EN ISO 5210 A.B, E according to DIN 3210 ‘Service condi nS Enclosure protection according to EN 60 520") ‘Standard IP 67 Options: IP 68. Corrosion protection Standard KN Suitable for installation in industrial units, in water or power plants with a low pollutant concentration Options: KS__Suilable for installations in occasionally or permanently aggressive atmosphere with moderate pollutant concentration) (@.g, wastewater treatment plants, chemical industry) KX Suitable for installation in extremely agaressive atmosphere with high umiaity and high pollutant concentration Finish coating ‘Standard: Two-component iron-mica combination Colour ‘Standard: AUMA silver-grey (similar to RAL 7037) Option: __Othar colours are possible on request “Ambient temperature Standard 25°C to + 80°C Options: —25 °C to + 70 °C {in combination with position transmitter RWG) = 40°C to + 60 °C (low temperature) Further information EU Directives Electromagnetic Compatibility (EMC): (2004/108/E0) Low Voltage Directive: (2006/95/EC) Machinery Directive: (98/37/EC) Reference documents Product description Limit switching WSH 10.1 - WSH 16.1 Technical data WSH 10.1 WSH 16.1 Dimensions WSH 10.1 ~ WSH 16.1 Ty Foraupit aves pes 2} Frvers.oninenelosure protection IP 68 higher corrosion protection KS or KX i strongly recommendedLimit switching WSH 10.1 - WSH 16.1 Operation instructions 4, Transport and storage 4.1. Transport * Transport to place of installation in sturdy packing + For products equipped with handwhee!, do not attach ropes or hooks to the handwhee! for the purpose of lifting by hoist. « If the limit switching WSH and gearbox are mounted on the valve, attach ropes or hooks for the purpose of lifting by hoist to the valve and not to the limit switching/gearbox. 4.2. Storage + Store in well-ventilated, dry room. + Protect against floor dampness by storage on a shelf or on a wooden pallet. = Cover to protect against dust and dirt. + Apply suitable corrosion protection agent to bare surfaces, In case limit switching WSH is to be stored for a long period (more than 6 months), the following points must be observed additionally: * Prior to storage: Protect bare surfaces, in particular the output drive parts and mounting surface, with long-term corrosion protection agent. * Check for corrosion approximately every 6 months. I first signs of corro- sion show, apply new corrosion protection, After mounting the limit switching WSH, connect the unit immediately to electrical mains, so that condensation is prevented by the heater. 4.3. Packaging Our products are protected by special packaging for the transport ex works. ‘The packaging consists of environmentally friendly materials which can easily be separated and recycled. For the disposal of the packaging material, we recommend recycling and collection centres. We use the following packaging materials: wood, cardboard, paper, and PE toilOperation instructions Limit switching WSH 10.1 - WSH 16.1 Mounting to valve/gearbox * Prior to mounting, the limit switching WSH must be checked for damage. Damaged parts must be replaced by original spare parts. + After mounting to valve/gearbox, touch up any possible damage to paint finish. The limit switching WSH leaves the factory in position CLOSED (limit switch CLOSED tripped) + Check if mounting flange fits the valve/gearbox, Spigot at flanges should be loose fit! The output drive types 81, B2, B3, of B4 (figure 1) are delivered with bore and keyway (usually according to EN ISO 5210). Figure Ouiput dive ype B17 B2 Out ve ype 23 Bs Pig sleeve Bore wih Keyway [a | | For output drive type A (figure 2), the internal thread of the stem nut must match the thread of the valve stem. If not ordered explicitly with thread, the stem nut is unbored or with pilot bore when delivered. For finish machining of stem nut, refer to next page. ‘= Check whether bore and keyway match the input shaft of vaive/gearbox. + Thoroughly degrease mounting faces at limit switching WSH and valve/ gearbox. + Apply a small quantity of grease to input shaft of vaive/gearbox. + Place limit switching WSH on valve/gearbox and fasten. Fasten bolts (quality min. 8.8, refer to table 1) evenly crosswise. Table 1: Fastening torques for bolts Strength class 8.8 T(Nm) M10 al Mig 214 M20 431Limit switching WSH 10.1 - WSH 16.1 Operation instructions Finish machining of stem nut (output drive type A): Figure 2 ‘Output drive type A Stem nut -t 803 | 80.01/80.02 | | 802 —f The output drive flange does not have to be removed from the limit switching WSH. + Remove spigot ring (80.2, figure 2) from mounting flange. + Take off stem nut (80.3) together with thrust bearing (80.01) and thrust bearing races (80.02). + Remove thrust bearing and thrust bearing races from stem nut. + Drill and bore stem nut and cut thread. When fixing in the chuck, make sure stem nut runs true! * Clean the machined stem nut + Apply Lithium soap EP multi-purpose grease to thrust bearing and races, then place them on stem nut + Re-insert stem nut with thrust bearings into the mounting flange, Ensure that dogs are placed correctly in the slots of the hollow shaft. + Screw in spigot ring unti itis firm against the shoulder. + Press Lithium soap EP mutt-purpose grease on mineral oil base into the grease nipple with a grease gun (for quantities, please refer to table): Table 2: Grease quantities for output drive A [output drive ‘A10z Ata A1ez fay” 29 34 5a 1) For greases witha density 9 = 0. Kglam® Protection tube for rising valve stem + Seal thread of protection tube with hemp, Teflon tape, or thread sealing material * Scrow protection tube (1) into thread (figure 3) and tighten it firmly, + Push down the sealing (2) to the housing. ‘= Check whether cap (3) is available and without damage. Figure rotection tube for rising valve stem osOperation instructions Limit switching WSH 10.1 - WSH 16.1 carried out by a skilled electrician himself or by specially instructed personnel under the control and supervision of such an electrician and in accordance with the applicable electrical engineering rules. + Before connection check whether type of current and volt age fulfil the indications on the wiring diagram 6. Electrical connection A + Work on the electrical system or equipment must only be 6.1. Connection with AUMA plug/socket connector in crimp version Figure 4: Connection ++ Loosen bolts (50.01) (figure 4) and remove plug cover. soot + Loosen screws (51.01) and remove socket carrier (51.0) from plug cover (50.0), 7 « Insert cable glands suitable for connecting cables (The enclosure protection stated on the name plate is only ensured if suitable cable glands are used). + Seal cable entries which are not used with suitable plugs. + Connect cables according to order-related wiring diagram, + The pertaining wiring diagram is attached to the product in a weather-proof bag, together with these operation instructions. In case the terminal plan is not available, it can be obtained from AUMA (state ‘commission no., refer to name plate) or downloaded directly from the 500 Internet (www.auma.com) 51.01 51.0 Crimp sockets are supplied separately and in sufficient number inside the plug cover. For crimping, a suitable tool, e.g. the BUCHANAN four indent crimp tool, must be used, Cross sections: 0.75 —1 mm2, on request 0.5 mm2 or 1.5 mm2 Table 3: Technical data AUMA plug/ socket connector as crimp version [Technical data Protective earth Control pins ‘Number of contacts max. ‘(leading contact) [50 pins/sockets (40 are used) Designation according to VDE At to 14 [Connecting voltage max. = [250 V ‘Nominal current max, = 16 A [Type of customer connection [Crimp connection Crimp connection [Cross section max 7.5 mm? 1.5 mm? Material: Pinisocket carrier Polyamide Polyamide Contacts Brass Brass tin-plated or gold-plated (option) 62. Heater To reduce condensation within the housing, the heater must be connected.Limit switching WSH 10.1 - WSH 16.1 Operation instructions 7. Switch compartment The following sub-assemblies are located within the switch compartment: + Limit switching (page 11). + DUO limit switching (option) (page 13) + Potentiometer (option) (page 16) + Electronic position transmiter (option) (page 17) + Mechanical position indicator (page 20) ‘The switch compartment must be opened to perform the setting of these sub-assemblies, 7.1. Opening the switch Work on the electrical system or equipment must only be compartment carried out by a skilled electrician himsett or by specially instructed personnel under the control and supervision of such an electrician and in accordance with the applicable electrical engineering rules. + Remove 4 bolts and take off the cover atthe switch compartment (figure 5). Figure 5: Cover with indicator glass 7.2. Pulling off the indicator dise + Pulling off the indicator disc (figure 6). Open end wrench may be used as lever. [Figure 6: Pulling off the indicator disc Indicator dise 10Operation instructions 8. Setting the limit switching Clockwise closing Limit switching WSH 10.1 - WSH 16.1 Ia gearbox is mounted, the end stops within the gearbox must be set prior to setting the limit switching (refer to operation instructions of gearbox). The following description is only valid for “clockwise closing’, i. driven shaft tums clockwise to close the valve, Identification within the wiring diagram: APG- AP... for “clockwise closing Figure 7: Electrical connection Figure 8: Control unit (example with scale 1 0 8) Ls¢ (WSR) Lso (wou + Tum handwhee! clockwise unt valve is closed. * Connect continuity tester via limit switch LSC (WSR) to electrical connec- tion (figure 7). As standard version, this connection is made via pins A2 and A4 (refer to terminal plan attached). «+ Press down and turn setting spindle A figure 8) with serew driver in direction of arow, thereby observe cam B. While a ratchet i felt and heard, the cam B moves 90° every time unti the limit switch LSC (WSR) is operated. The connected continuly tester signals the operation of the switch Siop turning and release setting spindle When overriding the tripping point inadvertently (ratchet is heard after the cam has snapped), continue turing the setting spindle in the same direc- tion and repeat setting process. Attention: Ensure that setting spindle Ais released by spring action after the setting process is completed Setting end position OPEN (white section) + Turn handwhee! counterclockwise unti valve is open. + Connect continuity tester via limit switch LSO (WOL) to electrical connec- tion (figure 7). As standard version, this connection is made via pins B2 and B4 (refer to terminal plan attached). + Press down and turn setting spindle C (figure 8) with screw driver in direction of arrow, thereby observe cam D. While a ratchet is felt and heard, the cam D moves 90° every time until the limit switch LSO (WOL) is operated. The connected continuity tester signals the operation of the switch. Stop turning and release setting spindle. When overriding the tripping point inadvertently (ratchet is heard after the ‘cam has snapped), continue turning the setting spindle in the same direc- tion and repeat setting process. Attention: Ensure that setting spindle C Is released by spring action after the setting process is completed. "Limit switching WSH 10.1 - WSH 16.1 8.2, Counterclockwise closing Operation instructions ‘The following description is only valid for “counterclockwise closing’, i. driven shaft turns counterclockwise to close the valve, Identification within the wiring diagram: APG-1AP... for “counterclockwise closing’. Figure 9: Electrical connection © black field ition CLOSED (black section) ‘+ Turn handwheel counterclockwise unti valve is closed + Connect continuity tester via limit switch LSC (WSL) to electrical connec- tion (figure 9). Pins A2 and Ad (please refer to terminal pian attached). + Press down and turn setting spindle C (figure 10) with screw driver in direction of arrow, thereby observe cam D. While a ratchet is felt and heard, the cam D moves 90° every time until the limit switch LSC (WSL) is operated. The connected continuity tester signals the operation of the switch Siop turning and release setting spindle. When overriding the tripping point inadvertently (ratchet is heard after the cam has snapped), continue turning the setting spindle in the same direc- tion and repeat setting process. Attention: Ensure that setting spindle C is released by spring action after the setting process is completed. Setting end position OPEN (red section) 12 + Turn handwheel clockwise until valve is open. + Connect continuity tester via limit switch LSO (WOR) to electrical connec- tion (figure 9). Pins B2 and B4 (please refer to terminal plan attached) + Press down and turn setting spindle A (figure 10) with screw driver in direction of arrow, thereby observe cam B, While a ratchet is fett and heard, the cam B moves 90° every time until the limit switch LSO (WOR) is operated. The connected continuity tester signals the operation of the switch, Stop turning and release setting spindle, When overriding the tripping point inadvertently (ratchet is heard after the cam has snapped), continue turning the setting spindle in the same direc- tion and repeat setting process. Attention: Ensure that setting spindle A is released by spring action after the setting process is completed Figure 10: Control unit counterclockwise closing (example with scale 1 to 8) LSOR (WOR) LSCL (WSL)Operation instructions Limit switching WSH 10.1 - WSH 16.1 9. Setting the DUO limit switching (option) 9.1. Clockwise closing Any application can be switched on or off via the two intermediate position switches. For setting, the switching point (intermediate position) must be approached from the same direction as afterwards in operation. The following description is only valid for “clockwise closing’, i. driven shaft turns clockwise to close the valve. Identification within the wiring diagram: APG- -AP...for “clockwise closing’. Figure 11: Electrical connection Figure 12: Control unit (example with scale 1 to 8) LSA (WOR): LSB (WDL) Setting direction CLOSE (black section) ‘+ Move valve to desired intermediate position. + Connect continuity tester via limit switch LSA (WDR) to electrical connec- tion (figure 11). As standard version, this connection is made via pins C2 and C4 (refer to terminal plan attached). + Press down and turn setting spindle E (figure 12) with screw driver in direction of arrow, thereby observe cam F. While a ratchet is felt and heard, the cam F moves 90° every time until the limit switch LSA (WDR) is operated. The connected continuity tester signals the operation of the switch, Stop turning and release setting spindle. When overriding the tripping point inadvertently (ratchet is heard after the cam has snapped), continue turning the setting spindle in the same direc- tion and repeat setting process. Attention: Ensure that setting spindle E is released by spring action after the setting process is completed. Setting direction OPEN (white section) ‘+ Move valve to desired intermediate position. + Connect continuity tester via limit switch LSB (WDL) to electrical connec- tion (figure 11). As standard version, this connection is made via pins D2 and Dé (refer to terminal plan attached). + Press down and tur setting spindle G (figure 12) with screw driver in direction of arrow, thereby observe cam H. While a ratchet is felt and heard, the cam H moves 90° every time until the limit switch LSB (WDL) is operated. The connected continuity tester signals the operation of the switch. Stop turning and release setting spindle. When overriding the tripping point inadvertently (ratchet is heard after the cam has snapped), continue turning the setting spindle in the same direc- tion and repeat setting process. Attention: Ensure that setting spindle G is released by spring action after the setting process is completed 13Limit switching WSH 10.1 - WSH 16.1 Operation instructions 9.2, Counterclockwise closing ‘The following description is only valid for “counterclockwise closing’, i. driven shaft turns counterclockwise to close the valve, Identification within the wiring diagram: APG-1AP... for “counterclockwise closing’. [Figure 13: Electrical connection [Figure 14: Control unit counterclockwise closing (example with scale 1 to 8) LSB (WDL)—— Setting direction CLOSE (black section) + Move valve to desired intermediate position. + Connect continuity tester via limit switch LSA (WDL) to electrical connec- tion (figure 13). Pins C2 and C4 (please refer to terminal plan attached) + Press down and turn Setting spindle G (figure 14) with serew driver in direction of arrow, thereby observe cam H. While a ratchet is felt and heard, the cam H moves 90° every time until the limit switch LSA (WDL) is operated. The connected continuity tester signals the operation of the switch Stop turning and release setting spindle. When overriding the tripping point inadvertently (ratchet is heard after the cam has snapped), continue turning the setting spindle in the same direc- tion and repeat setting process. Attention: Ensure that setting spindle G is released by spring action after the setting process is completed. Setting direction OPEN (red section) 14 ‘* Move valve to desired intermediate position + Connect continuity tester via limit switch LSB (WOR) to electrical connec- tion (figure 13). Pins D2 and D4 (please refer to terminal plan attached). + Press down and turn setting spindle E (figure 14) with screw driver in direction of arrow, thereby observe cam F. While a ratchet is felt and heard, the cam F moves 90° every time until the limit switch LSB (WOR) is operated, The connected continuity tester signals the operation of the switch. Stop turning and release setting spindle, When overriding the tripping point inadvertently (ratchet is heard after the cam has snapped), continue turning the setting spindle in the same direc- tion and repeat setting process. Attention: Ensure that setting spindle E is released by spring action after the setting process is completedOperation instructions Limit switching WSH 10.1 - WSH 16.1 10. Setting/testing the reduction gearing To ensure correct mechanical position indication, the reduction gearing must be adapted to the turns per stroke of the valve position indicator. The following versions are possible: 2 to 500 turns per stroke = scale 1 to 8 (figure 15) 8 to 2,000 turns per stroke = scale 3 to 10 (not shown) + Check whether turns/stroke of the valve position indicator correspond to the stage setting of the reduction gearing, using table 4) Ifthe setting is not correct Set stage by offsetting the locking screw (03). Turns/stroke Turns/stroke Gear above - to above -to stage 2-4 1 63-125 6 4-8 2 125 250 7 3-16 3 250 — 500 3 16-32 4 500 — 1,000 2 32-63 5 1,000 = 2,000 10 To make best use of the electrical rotation angle of the potentiometer for versions equipped with potentiometer (page 16) or RWG (page 17), the reduction gearing (stages 1 to 10) Is additionally divided by a further gearwheel set (A, B, C).Ifit is required to modify the stage pre-set in the factory for these versions, we recommend to contact AUMA. Figure 15: Control unit (here iple with scale 1 to 8) 15Limit switching WSH 10.1 - WSH 16.1 Operation instructions 11. Setting the potentiometer (option) 16 ‘Tho potentiometer records the valve position. It an electronic position transmitter (RWG) is installed, the potentiometer setting is performed with the RWG setting (please refer to pages 17 et seqq)). Prior to potentiometer setting, make sure to correctly set the reduction. gearing (refer to page 15). ‘+ Move valve to end position CLOSED. [Figure 16: Control unit (example with scale 1 to Potentiometer + Tum potentiometer (figure 16) to the stop in compliance with table 5. End position CLOSED corresponds to 0 %, end position OPEN to 100 %. Table 5: Potentiometer direction of rotation Version for Version for clockwise closing (standard) counterclockwise closing Reduction stage is set to Reduction stage is set to 8 + Tum potentiometer slightly back from the stop.Operation instructions Limit switching WSH 10.1 - WSH 16.1 12. Setting the electronic position transmitter RWG (option) The electronic position transmitter records the valve position and generates a current signal between 0/4 and 20 mA, using the actual position value measured by the potentiometer. ‘After mounting to the gearbox, the setting must be checked (refer to clauses 12.1. or 12.2,). Table 6: Technical data RWG APG AP_27___ WPG AP_3_T_ Wing ciagrams APGIAP™ 2/7 ~~ ApGrAP ~3~/7 ord whe sien for Davia sytain Cuiputeurent [ig [0-20 mA, 4-20 mA = 20m Power 14V DC + (x Ra), supply We 24v DC max. 30 V max T Bama aBOMA 20mA current input output curent Max load [Fs e008 (Ww 1e ROMA Figure 17: Control unit with RWG Lock serew st Jumpers 2-wire or 3-/4-wire-system ‘The 2-wire or 3-/4-wire version are set at slide switch S1 in the factory in compliance with the purchase order. Dot visible: OL )si 3-/4-wire system O/4 — 20 mA Dot not visible DST] Avie system 4— 20 mA Jumper position The lock screw (figure 17) shows the pre-set reduction stage (refer also to page 15) Table 7: Jumper position Version for Version for clockwise closing (standard) counterclockwise closing Reduction stage is set to Reduction stage is set to 3.5.7.9 2.4.6, 8.10 T3579 2.4.6, 8,10 ‘Jumper arrange- | Jumper arrange- | Jumper arrange- | Jumper arrange- mento the right | “mentto the lett | “mento the lett | ment to the right 7Limit switching WSH 10.1 - WSH 16.1 Operation instructions 12.1. Setting 2-wire system 4 20 mA or 3-/4-wire system 0 - 20 mA Prior to RING setting, make sure to correctly set the reduction gearing (refer to page 15). * Connect voltage to electronic position transmitter. + Move valve to end position CLOSED. * Connect ammeter for 0 — 20 mA to measuring points (figure 18). The circuit (external load) must be connected (max. load Rp), or the appropriate poles at the terminals (refer to wiring diagram) must be linked, otherwise no value can be measured. + Set potentiometer (refer to page 16). Figure 18 *Rmin’ (0/4 mA) Rmax: (20 mA) Potentiometer (4) Meas. points oR = (©) 0/4 = 20 mA + Tur potentiometer “Rmin” clockwise until output current starts to increase. + Turn potentiometer “Rmin.” back unti the following value is reached: for 3- or 4- wire system approx. 0.1 mA. for 2-wire system: approx. 4.1 mA. This ensures thal the signal remains above the dead and live zero point. ‘+ Move valve to end position OPEN. + Set potentiometer “Rmax" to end value 20 mA, = Approach end position CLOSED again and check minimum value (0.1 mA or 4.1 mA). If necessary, correct the setting. 18Operation instructions 12 Limit switching WSH 10.1 - WSH 16.1 . Setting 3-/4-wire system 4-20 mA Prior to RWG setting, make sure to correctly set the reduction gearing (eter to page 15) + Connect voltage to electronic position transmitter. * Move valve to end position CLOSED. + Connect ammeter for 0 - 20 mA to measuring points (figure 19). The circuit (external load) must be connected (max. load Rg), or the appropriate poles at the terminals (refer to wiring diagram) must be linked, otherwise no value can be measured. + Sot potentiometer (refer to page 16). Figure 19 “Rin. (0/4 mA) Potentiometer we ©) 014-20 ma + Turn potentiometer “Rmin’ clockwise until output current starts to increase. + Turn back potentiometer “Rmin’’ until a residual current of approx. 0.1 mA is reached. + Move valve to end position OPEN. + Set potentiometer "max" to end value 16 mA. = Move valve to end position CLOSED. + Set potentiometer "Rmin” from 0.1 mA to initial value 4 mA, This results in a simultaneous shift of the end value by 4 mA, so that the travel range is now 4— 20 mA. ‘= Approach both end positions again and check setting. If necessary, correct the setting 19Limit switching WSH 10.1 - WSH 16.1 Operation instructions 13. Setting the mechanical position indicator When changing the mounting position the mechanical posi- tion indicator may have to be set again. + Place indicator dise on shaft + Move vaive to end position CLOSED. + Turn lower indicator disc (figure 20) until symbol 9% CLOSED is in align- ment with the mark on the cover (figure 21), + Move valve to end position OPEN. ‘+ Hold lower indicator disc CLOSED in position and turn upper diso with, symbol i OPEN until itis in alignment with the mark on the cover, Figure 20 Figure 24, Indicator dise Mark Indicator disc rotates by approximately 140° to 280° at full travel from OPEN to CLOSED or vice versa (depending on the reduction ratio). For this purpose, a suitable reduction gearing was installed in our works. Ifthe tums per stroke are changed at a later date, the gear stage of the reduction gearing might have to be adapted (refer to page 15). 13.1. Closing the switch Atter having worked at the switch compartment: compartment * Clean sealing faces of housing and cover. = Check whether O-ring is in good condition. + Apply a thin film of non-acidic grease to the sealing faces. + Replace cover on switch compartment and fasten bolts evenly crosswise. It damage to paint-finish has occurred after mounting, it has to be touched up to avoid corrosion. 20Operation instructions Limit switching WSH 10.1 - WSH 16.1 14, Enclosure protection IP 68 Defi Cable glands Notes: Commissioning Following an ingress of water According to DIN EN 60 259, the conditions for meeting the requirements of enclosure protection IP 68 are to be agreed between manufacturer and user. AUMA devices in enclosure protection IP 68 meet the following require- ments according to AUMA: ‘Duration of submersion in water max. 72 hours = Head of water max. 6 m + Up to 10 operations during submersion additional measures for corrosion protection please consult AUMA, Submersion in aggressive media, e.g, acids or alkaline solutions, is not permitted, + For devices with electrical components, appropriate cable glands in enclo- sure protection IP 68 must be used for the entries of electrical cables. The size of the cable glands must be suitable for the outside diameter of the cables, refer to recommendations of the cable gland manufacturers. + Devieces are usually supplied without cable glands. For delivery, the threads are sealed with plugs in the factory, = When ordered, cable glands can also be supplied by AUMA at an addi- tional charge, For this, itis necessary to state the outside diameter of the cables. + The cable glands must be sealed against the housing at the thread with an O-ring. + Itis recommended to additionally apply a liquid sealing material (Loctite or similar) + The enclosure protection IP 68 refers to the interior. + When using output drive type A (ster nut), it cannot be prevented that water enters the hollow shaft along the valve stem during submersion. This leads to corrosion. The water also enters the thrust bearings of ‘output drive type A, causing corrosion and damage to the bearings. The ‘output drive type A should therefore not be used + Ifthe limit switching WSH is likely to be repeatedly submersed, a higher corrosion protection KS or KX is required. ‘When commissioning, the following should be observed: ‘+ Sealing faces of housing and covers must be clean ‘+ O-rings of the covers must not be damaged + A thin film of non-acidic grease should be applied to sealing faces + Covers should be tightened evenly and firmly # Chock: In case of ingress of water, dry device correctly and check for proper func- tion! 24Limit switching WSH 10.1 - WSH 16.1 Operation instructions 15. Maintenance ‘fier commissioning, check device for damage to paint finish, Do a thorough touch-up to prevent corrosion, Original paint in small quantities ean be supplied by AUMA, ‘AUMA products require only very little maintenance. Precondition for reliable service is correct commissioning. Seals made of elastomers are subject to ageing and must therefore regu- larly be checked and, if necessary, be exchanged, Itis also very important that the O-rings at the covers are placed correctly and cable glands fastened firmly to prevent ingress of dirt or water. We recommend additionally: + If rarely operated, perform a test run about every 6 months. This ensures that the device is always ready to operate. + Approximately six months after commissioning and then every year check bolts between limit switching WSH and gearbox for tightness. If required, tighten applying the torques given in table 1, page 7. 16. Lubrication AUMA produets are lubricated for life. Subsequent lubrication is not required 17. Disposal and recycling AUMA devices have a long lifetime, However, they have to be replaced at cone point in time. The devices have a modular design and may, therefore, easily be separated and sorted according to materials used, i.e. + electronic scrap + various metals * plastics * greases and oils The following generally applies: + Collect greases and oils during disassembly. As a rule, these substances are hazardous to water and must not be released into the environment. + Arrange for controlled waste disposal of the disassembled material or for separate recycling according to materials. + Observe the national regulations for waste disposal 18, Service AUMA offers extensive services such as maintenance and inspection for actuators. Addresses of AUMA offices and representatives can be found on page 26 to 27 and on the Internet (www.auma,com). 22Operation instructions Limit switching WSH 10.1 - WSH 16.1 Notes 23Limit switching WSH 10.1 WSH 16.1 Operation instructions 19. 24 Declaration of Conformity and Decl: tion of Incorporation aumad Solutions for @ word in motion Déclaration de conformité CE selon la Dicectve du Parlement eurapden at du Conseil relative au rapprochement des legislations des Etats membres concernant la compatbitéélactromannétique (2004/108ICE) et a directive basse tension (2006)95\CE) AUMA Riester GmbH & Co. KG AumastraBe 1, 78379 Muellheim, Germany, Te: +49 7631-609-0, lester @auma.com Inicatours de postion et blocs de contacts fin de course AUMA dos séries wsc 90.1 WSH 10.1 - WSH 16.1 WSH 102-WSH 16.2 wep 90.1 ‘sont congus et fabriqués pour étre installs sur des vannes industrielles ou réducteurs de vanes. Le fabricant AUMA ester GmbH & Go. KG déclare quo les indicateurs de postions et es blocs de contacts fin de course AUMA mentionnés c-dessus répondent aux exigences des directives suvantes. iectve relative & la compatibiltéélectromagnétique (CEM) (2008/108/CE) rective basse tension (2006/95/CE) {Les normes sulvantes ont été consaerées pour 'évaluation des apparels a) pour la compatibiltsélecromagnetique EN 61000-6-4: 2007 ) pouria arecive ae basse tension EN 60208-1 : 2006 EN sore: 1997 Muctiheim, 2010-06-01 H. Newerd, Directeur ‘eons rmpecor Tee meaeson on sere oppor! ole waa Scat Sosen YYoosgovateOperation instructions Limit switching WSH 10.1 - WSH 16.1 Index c Corrosion protection 6,22 Cross sections 9 D Declaration of Conformity 24 Declaration of Incorporation 24 Disposal and recycling 22 DUO limit switching 13 E Electrical connection 9 Electronic position transmitter RWG. 2-wire system 18 3: or 4-wire system 19 Enclosure protection IP 68 21 F Finish machining of stem nut 8 H Heater 9 ' Indicator dise 10,20 L Limit switching Lubrication M Maintenance Mechanical position indicator Mounting to valve/gearbox ° Output drive types P Packaging Position indicator Position transmitter RWG. Potentiometer Protection tube R RWG. 20 7 16 7 s Safety instructions 4 Service 22 Storage 6 Switch compartment 10 T Technical data 5 Transport 6 25AUMA worldwide Europe AUMA Riester GmbH & Co, KG Plant Mathes DE-79373 Mallheim Tol +49 7631 808-0 Fax 149 7631 809 - 1250 [email protected] Plant Ostfdern-Netingen DE-73747 Ostilider Tol +49 711 348030 Fax 149 717 94809 - 3098 riester@ wo auma.com Senice-Center Kén DE-50856 Kain Tel s49 2234 2037 - 9000 Fax 149 2234 2087 - 9099 Service @ sek auma.com Service-Center Magdeburg DE-29167 Niederndodeleben Tel +49-49204 759-0 Fax 149:29704 759-9408 Serviee@sem auma.com Senice-Center Bayern DE-85386 Eching Tel +49 81 65 9017-0 Fax +49 81.65 0017-2018 Fiester@ scb.auma.com AUMA Armaturenartriobe GmbH 87-2512 Trbuswinkel ‘Tol 143 2252 82540 Fax +43 2952 8254050 olfice@ auma.at, AUMA (Schweiz) AG (CH-8965 Berikon Tol +41 566 400045, Fax 141 566 400048 [email protected] [AUMA Servopohony spol. so. 62-250 01 Brands n.l-StBolesiav Tol +420 326 396.999. Fax 1420 926 303 251 ‘[email protected] (OY AUMATOR AB F1-02230 Espoo Tol +398 9 8840 22 Fax +358 9 5840 2300, uma @aumator{ vv. aumator AUMA France SARL. FR.95157 Tavorny Cedex Tol +33 1 99927272 Fax 193 139029755 [email protected] ww. auma AUMA ACTUATORS Ls {GB- Clevedon North Somerset BS21 6TH Tol sad 1275 87118" Fax 14 1278 875492 rmail@ auma.co.uk viv. auma co.uk AUMA ITALIANA Sr. a socio unico 17-20023 Cerro Maggiore (il) Tel +39 093" 51391 Fax 139 0331 577606 [email protected] AUMA BENELUX BL. NL-2914 xT Leiden Tol +3171 581 4040 Fax +31 71.581 4049 fice Dbenelux.auma.com www auma.n 26 AUMA Polska Sp. 2 0. PL-41.219 Sosnowiec Tei +48 32 783 5200 Fax 148-99 789 52 08 biuro®@ auma.com pl viv auma.com pl (000 Privody AUMA, RU: 124365 Moscow alya 11 Tel +7 495 221 6428 Fax +7 495 221 64 38 aumarussia@ auma,ni ERICHS ARMATUR AB ‘SE-20029 Malmo Tel +48 40.211550 Fax +46 40 945515 Info @erichsarmaturse vw enchsarmalur GRONBECH & SONt DK-2450 Kabenhavn SV Tol s45 33 26 63.00, Fax 145 99.26 68 21 as@g-sdk v.98. ck IBEROPLAN S.A, ES-28027 Madrid Tel s34 91.4717120 Fax 434 91 7427126 leoroplaniberaplan.com 0.6, Belles & C0. 0. GR-12671 Acharnal Athens Tel +30 210 2408485 Fax +20 210 2400486 info@ agbelios gr SIGUAD SORUM A. S. NO-1300 Sandvika Tol +47 67572600 Fax 147 67572610 posta sigum.no INDUSTAA PT-2710297 Sintra Tol 4351 2 1910 95 00 Fax 4351 2 1910 95 99 [email protected] MEGA Endist Konto! Sistemiet Ti. Lic. Sti TR-06810 Ankara Tol #90312 21732 88 Fax 190:312 217 33 88 [email protected] vwrww.megaendust.com.t as CTS Control Limited Liability Company {UA-02099 Kiyiv Tol 438 048 568-0971, -8427 Fax 438 048 566-9384 vi [email protected] Africa AUMA South Atica (Py) Lid 28-1560 Springs Teis27 11 3632880 Fax 427 11 8185248 [email protected] ATES. EG: Cairo Tel +20 2 2599680 - 29590861 Fax +20 2 23586621 [email protected] America AUMA ACTUATORS INC. Us-PA 15317 Canonsbun Tol +1.724-783-AUMA (2882) Fax 726-743-4711 mailbox auma-usa.com AUMA Argontina Representative Office AR-Boulogne TTevFax +54 292 246 2283 contacto aumaargentina.com.ar |AUMA Automapia do Brasil Li BR-Sao Paulo Tol 155 11 8114-6463, bizco@uoleom br AUMA Chile Representative Orfice L-9500414 Buin Toi +582 821 4108 Fax ¥56 2281 9252 aumachile@ adsitve.c! TROY-ONTOR Ine. CA-LAN 8X1 Barrie Ontar Tel #1 708 721-8246 Fax +1 708 721-5851 [email protected] MAN Fertostaal de Colombia Lida, €0- Bogota D.C. Tol 1871 40% 1300 Fax 187 1416 5489 Corian nemandez @ manfertostaalcom ‘woew-manterrostaal.com PROCONTIC Procesos y Control Automatica EC Quite Tol +593 2 292 0491, Fax 1599 2 202 2343 [email protected] Coreusa Intemational S.C. PE- Miraflores - Lima Tol +511444-1200 /0044 2321 Fax St 14e4 ane PASCO Inc 'PR-00936-4153 San Juan Tol 11809 78:77 20 87 85. Fax 118 09 78.77 31 7277 [email protected] Suplibarca VE- Maracaibo Estado, Zulla Tol +58 251 7 555.667 Fax 158 261 7 582 259 supibarcaBintercable-netve Asia AUMA Actuators (Tianjin) Co. Ltd (¢N-300487 Tlanjin Tel +86 22 6625 1310 Fax +86 22 6625 1320 mailbox auma-chna.com ‘rw auma-china.com AUMA (INDIA) PRIVATE LIMITED. 1-560 058 Bangalore +01 80 2439 4655 Fax +91 20 2839 2809 [email protected] AUMA.JAPAN Co, Lid ‘SP-210-0848 Kawasak-ku, Kawasab Kanagawa Tal ¥S1 80 2899 4655 Fax 181 44 366 2472 mailbox auma.cop vw auma.e3 io AUMA ACTUATORS (Singapore) Pte Lid '5G-569551 Singapore Telses 6 4e18750 Fax 165 6 4818269 sales@ atma.com sg ‘wiv auma.com 69AUMA Actuators Middle East W.L.L. ‘AE- 18268 Salmabad 704 Tel -97a 17877377 Fax +973 17877355 Naveen. Shetty @ auma.com PERFECT CONTROLS Lid HK: Teuen Wan, Kowloon “Tel 852.2499 7726 Fax +852 2416 2769 Joep @pertectcontrols.com.nk DW Controls Co.,Ltd. KR-153-702 Seoul Tol +82 2 2624 3400 Fax =82 22624 2401 ‘sichoi@ actuatorbank.com ww.actuatoroank.oom Sunny Valves and Intertrade Corp. Lid ‘TH-10120 Yannawa Bangkok Tel 86 2 2400086, Fax -08 22407095 sunnyvalves @inetco.th wwrn.sunnyvales.cost ‘Top Advance Enterprises Lts ‘TW. dhonghe City Taipei Hsien (235) Tel age 2 2225 1718 Fax +886 2 8228 1975 ‘support @ auma-taivan com.tw ‘wr. auma-talwan, com.tw Australia BARRON GuM Py. Lid ‘AU-NSW 1570 Artarmon, ‘Tel-s1 2oaa6i088 “ver 20090413 [email protected] \Ww.barroncom au 27aum2 Solutions for a world in motion AUMA Riester GmbH & Co. KG Fax+49 7631 809 - 1250 riester@ auma.com woww.auma.com, detailed information on AUMA products refer to the Internet: www.auma.com