GRUNDFOS DATA BOOKLET

SMART Digital
DIGITAL DOSING

DDA, DDC, DDE

Pumps and accessories
 SMART Digital

1. General data 3
Table of contents

Performance range 3
Features at a glance 4

2. Identification 6
Type key 6

3. Functions 7
Overview of functions 7
Functional description 8
Control cube DDA and DDC 9
Menu 10
Operation modes 11
Functions 13
Wiring diagram, DDA 19
Wiring diagram, DDC 20
Wiring diagram, DDE-PR, -P 21

4. Construction 22
DDA and DDC 22
DDE 23

5. Dimensions 24
DDA and DDC 24
DDE 24

6. Technical data 25
DDA 25
DDC 26
DDE 27

7. Pump selection 28
DDA, standard range 28
DDC, standard range 29
DDE, standard range 30
DDA, DDC, DDE, non-standard range 31

8. Accessories for small dosing pumps 33

Accessories overview 33
Installation kits for dosing pumps 34
Cables and plugs 35
E-box 150 Profibus (for DDA) 36
Hoses 37
Foot valves 38
Suction lances 39
Accessories for suction lances and
foot valves with level indication 41
Injection units 42
Multi-function valves, pressure relief valves,
pressure loading valves 44
Pump connection kits and inlay kits 47
Adaptors 48
Dosing tanks 50
Water meter 54

9. Pumped liquids 55

10. Further product documentation 56

WebCAPS 56
WinCAPS 57
GO CAPS 58

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SMART Digital
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1. General data

General data
Performance range

P
[bar]

16
DDA 7.5-16

10
DDC 6-10 DDA 12-10
DDE 6-10

7
DDC 9-7 DDA 17-7

4
DDC 15-4 DDA 30-4
DDE 15-4

0 6 7.5 9 12 15 17 30 Q [l/h] TM04 1480 0410

Fig. 1 Performance range

3
 SMART Digital
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Features at a glance Precise and easy setting / usability and interaction
General data

The operator can easily install the pump and set it to

discharge exactly the quantity of dosing liquid required
for the application. In the display, the setting of the
pump is read out directly, the flow is shown in ml/h, l/h,
or gph.
The click wheel (turn-and-push knob) and the
graphical LC display with plain-text menu in more than

TM04 8240 0312

20 languages make commissioning and operation
intuitive. As the LCD is backlit in different colours, the
pump status can be seen from a distance (traffic-light
concept).
Fig. 2 DDA, DDC, DDE

Digital DosingTM
The SMART Digital generation DDA, DDC and DDE
with powerful variable-speed stepper motor brings
state-of-the-art technology to perfection.
Combined expert knowledge and the patented

TM04 1661 2610

solutions set future standards. Traditional technologies
such as stroke length or stroke frequency adjustment
with synchronous motor or solenoid drive become a
thing of the past.
Unique flexibility with only a few variants Fig. 4 Display DDA, DDC
The included click-stop mounting plate makes the
pump more flexible. Three different positions are Thanks to a variety of operation modes, signal inputs
possible without using any additional accessories, and outputs, the pump can easily be integrated into
such as wall brackets. Service and pump exchange every process.
can now be done easily and fast just by clicking the Advanced process reliability
pump in and out of the mounting plate. An intelligent drive and microprocessor control
The control cube on the DDA and DDC pump can be ensures that dosing is performed precisely and with
lifted and turned easily into three different positions: low pulsation, even if the pump is dosing high-viscosity
front, left or right. or degassing liquids. Malfunctions, caused e.g. by air
bubbles, are detected quickly by the maintenance-free
FlowControl system and then displayed in the alarm
menu.
The AutoFlowAdapt function automatically adjusts the
pump according to the process conditions, e.g. varying
backpressure. The integrated flow measurement
makes additional monitoring and control equipment
TM04 1662 2610

redundant.
Designed to save costs
In general, the investment for a dosing pump
installation is low compared to its life cycle costs
Fig. 3 Modularity of the control cube
including the cost of the chemicals. The following
A turn-down ratio of up to 1:3000, a wide supply features make the SMART Digital DDA, DDC and DDE
voltage range (100-240 V; 50/60 Hz), combined pumps contribute to low life cycle costs:
connection sets and other features reduce the models No underdosing or overdosing due to high dosing
and variants to a minimum. accuracy and FlowControl
Longer maintenance intervals thanks to the
universal chemical resistance of the full-PTFE
diaphragm
Reduced energy consumption thanks to
state-of-the-art drive technology.

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SMART Digital
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Three application-oriented type ranges

General data
DDA: High-end pump range for extended flow and
pressure ranges with sensor-based FlowControl and
measurement functions for challenging industrial
applications, e.g.
Process water
Food and beverage
Ultrafiltration and reverse osmosis
Pulp and paper
Boiler feed water
CIP (Cleaning-In-Place).
DDC: User-friendly pump range with standard inputs
and outputs for common applications, e.g.
Drinking water
Waste water
Swimming pool water
Cooling tower
Chemical industry.
DDE: Low-budget pump range with basic functions
including manual operation or control via PLC for OEM
applications, e.g.
Car wash
Irrigation.

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 SMART Digital
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2. Identification
Identification

Type key
Example: DDA 7.5- 16 AR- PP /V /C -F -3 1 U2U2 F G

Type range Special variant

DDA C3 Inspection Certificate 3.1 (EN 10204)

DDC
Design
DDE

G Grundfos
Maximum flow [l/h]

Mains plug

Maximum pressure [bar]

F EU
B USA, Canada
Control variant
G UK
B Basic (DDE) I Australia, New Zealand
P B with pulse mode (DDE) E Switzerland
PR P with relay output (DDE) J Japan
A Standard (DDC) L Argentina
AR A with alarm relay and analog input (DDA, DDC) X No plug
FC AR with FlowControl (DDA)
Connection, suction/discharge
FCM FC with flow measurement (DDA)
U2U2 Hose 4/6 mm, 6/9 mm, 6/12 mm, 9/12 mm
Dosing head variant
U7U7 Hose 0.17" x 1/4"; 1/4" x 3/8"; 3/8" x 1/2"
PP Polypropylene AA Threaded, Rp 1/4", female (SS)
PVC Polyvinyl chloride** VV Threaded, NPT 1/4", female (SS)
PV PVDF (polyvinylidene fluoride) XX No connection
SS Stainless steel 1.4401
Installation set*
Gasket material
I001 Hose 4/6 mm (up to 7.5 l/h, 13 bar)
E EPDM I002 Hose 9/12 mm (up to 60 l/h, 9 bar)
V FKM I003 Hose 0.17" x 1/4" (up to 7.5 l/h, 13 bar)
T PTFE I004 Hose 3/8" x 1/2" (up to 60 l/h, 10 bar)

Valve type
Valve ball material
1 Standard
C Ceramic 2 Spring-loaded
SS Stainless steel 1.4401 0.1 bar suction opening pressure
0.1 bar discharge opening pressure
Control cube position
Supply voltage
F Front-mounted (change to left and right possible)
X No control cube (DDE) 3 1 x 100-240 V, 50/60 Hz

* Including 2 pump connections, foot valve, injection unit, 6 m PE discharge hose, 2 m PVC suction hose, 2 m PVC deaeration hose (4/6 mm)
** PVC dosing heads only up to 10 bar

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SMART Digital
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3. Functions

Functions
Overview of functions
DDA DDC DDE

TM04 8241 0312

TM04 1636 2110

TM04 1637 2110

Control variant: FCM FC AR AR A PR P B

General
Digital Dosing: Internal stroke speed and frequency control
Mounting plate (basic/wall mounting)
Control panel, see page 9
Control cube mountable in three positions: front, left, right
Control panel position: front-fitted
Transparent protective cover for control elements
Capacity setting in millilitres, litres or US-gallons
Graphical display with background light in four colours for status

indication: white, green, yellow, red
Plain-text menu in different languages
Turn-and-push knob (click wheel) for easy navigation
Capacity adjustment knob (0.1 - 100 %)
Start/Stop key
100 % key (deaearation)
Operation mode switch (manual/pulse)
Operation modes, see page 11
Manual speed control
Pulse control in ml/pulse
Pulse control (1:n)
Analog control 0/4-20 mA
Batch control (pulse-based)
Dosing timer cycle
Dosing timer week
Fieldbus control
Functions, see page 13
Auto deaeration also during pump standby
FlowControl system with selective fault diagnosis
Pressure monitoring (min/max)
Flow measurement
AutoFlowAdapt
SlowMode (anti-cavitation)
Calibration mode
Scaling of analog input
Service information display
Relay setting: alarm, warning, stroke signal, pump dosing, pulse input*
Relay setting (additionally): timer cycle, timer week
Inputs/outputs, see page 14
Input for external stop
Input for pulse control
Input for analog 0/4-20 mA control
Input for low-level signal
Input for empty tank signal
Output relay (2 relays)
Output analog 0/4-20 mA
Input/Output for GENIbus
Input/Output for E-box (e.g. E-box 150 with Profibus DP)

* DDE-PR: relay 1: alarm; relay 2: low-level signal, stroke signal, pulse input

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 SMART Digital
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Functional description
Functions

The electronically controlled variable-speed motor

(stepper motor) of the DDA, DDC and DDE pumps
provides optimum control of the stroke speed.
The duration of each discharge stroke varies
according to the capacity set, resulting in optimum
discharge flow in any operating situation, while the
duration of each suction stroke is constant (see figure
below).
The advantages are as follows:
The pump always operates at full stroke length,
irrespective of the capacity set; this ensures
optimum accuracy, priming and suction.
A capacity range of up to 1:3000 (turndown ratio)
reduces variants and spare parts.
Smooth and continuous dosing ensuring an
optimum mixing ratio at the injection point without
needing static mixers.
Significant reduction of pressure peaks, preventing
mechanical stress on wearing parts such as
diaphragm, tubes, connections, resulting in
extended maintenance intervals.
The installation is less affected by long suction and
discharge lines.
Easier dosing of high-viscosity and degassing
liquids (SlowMode).
The optimum dosing control shown below takes place
in any operation mode.
Capacity SlowMode
setting
Discharge
100 % -
Duration

Suction

Discharge
50 % - Duration

Suction

Discharge
10 % -
Duration

Suction
TM04 1481 0410

Discharge

10 % 50 % Duration

Suction Extended suction stroke (SlowMode)

Fig. 5 Relation between stroke-frequency adjustment and capacity

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SMART Digital
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Control cube DDA and DDC Operating elements DDE

Functions
DDA and DDC pumps are supplied with front-mounted
control cube. The position of the control cube can
1
easily be changed by unfastening 2 screws, lifting the 3 4 5
2
cube, turning it to the left or to the right and fastening 1
1.5 6
8 10
2
both screws again. 0.8
0.6 15
0.5 20 3
0.4
0.3
30 4
40
0.2 50

TM04 1596 0312

60
5
0.15
80 100%
6
0% 100%

TM04 1639 2110

7

Fig. 8 Operating elements DDE

Fig. 6 Two of three possible control cube positions Pos. Description

1 Status LED pulse (DDE-PR and DDE-P)
Operating elements DDA and DDC 2 Operation mode switch (DDE-PR and DDE-P)
3 Status LED manual
4 Capacity adjustment knob
5 Logarithmic scale

1 6 100 % key (DDE-PR and DDE-P)

Operation
7 Mechanical lock
7.50 l/h
Manual 7.49 l/h With the capacity adjustment knob the capacity of the
2
pump can easily be adjusted in % of the maximum
flow.
100% Applies to DDE-PR, DDE-P
TM04 8495 0612

3
When holding down the operation mode switch, the
4 pump changes from manual operation to pulse mode
or vice versa.
If the maximum capacity is required over a short period
Fig. 7 Operating elements DDA and DDC of time, for example during start-up, press the 100 %
key.
Pos. Description Depending on the selected operation mode, the
1 Graphical LC display respective status LED (pulse or manual) is activated
2 Click wheel according to the following table:
3 100 % key (deaeration)
LED colour Pump status
4 Start/Stop key
Green (flashing) Stopped
The click wheel guides the user quickly and easily Green Running
through the plain-text menu. Red-green (flashing) External stop
If the maximum capacity is required over a short period Yellow Low level (warning)
Red Empty tank (alarm)
of time, for example during start-up, press the 100 %
Red (flashing) Motor blocked (alarm)
key. To set the pump to run for a specific number of
seconds at maximum capacity, press the 100 % key
and turn the click wheel clockwise simultaneously.

9
 SMART Digital
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Menu
Functions

The DDA and DDC dosing pumps feature a user-friendly plain-text menu. The menu consists of 4 tabs: Operation;
Info; Alarm; Setup. During initial start-up, all menu text appears in the English language. The menu can be
set to display other languages.
This example applies to DDA pumps:

Operation
7.50 l/h
Manual 7.49 l/h

Setup Info
Language English > Fr 12.12.2009 12:34
Operation mode Manual > Counter >
Analog output Input > Service -
SlowMode Off > Service kit
............................. .............................

Alarm
1 12.12.2009 13:34

TM04 1553 1210

Low level
2 12.12.2009 14:34
Empty

Fig. 9 Menu overview (example of main menus)

The menu text appears in up to 29 languages on a big graphical display, backlit in four different colours according to
the traffic light concept.
Display Fault Pump status
White - Stop Standby
Green - Running
Yellow Warning Stop Standby Running
Red Alarm Stop Standby

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SMART Digital
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Operation modes Applies to DDE-PR, DDE-P control variant

Functions
The dosing quantity per pulse is adjusted with the
Manual control adjustment knob according to the scale from 0.1 to
100 % of the stroke volume. The pump adjusts its
The pump ensures constant dosing according to
speed according to two factors:
the quantity set in l/h or ml/h or gph by means of the
click wheel. The pump automatically changes between the frequency of external pulses
the measuring units. the set percentage of stroke volume.
Setting range Setting range, DDE-PR, DDE-P

Setting range* Pump type Setting range [ml/pulse]

Pump type DDE 6-10 0.0008 - 0.81
From [l/h] To [l/h]
DDE 15-4 0.0016 - 1.58
DDA 7.5-16 0.0025 7.5
DDA 12-10 0.0120 12.0
DDA 17-7 0.0170 17.0
Analog 0/4-20 mA contro
DDA 30-4 0.0300 30.0 Applies to DDA and DDC-AR control variant
DDC 6-10 0.0060 6.0 The pump ensures dosing according to an external
DDC 9-7 0.0090 9.0 analog signal. The dosed capacity is proportional to
DDC 15-4 0.0150 15.0
the input value in mA.
DDE 6-10 0.0060 6.0
DDE 15-4 0.0150 15.0 Operation mode Input signal Dosing capacity
* When the SlowMode function is enabled the max. flow is reduced 4.1 mA 0%
4-20
(see page 13) 19.8 mA 100 %
0.1 mA 0%
0-20
Pulse control 19.8 mA 100 %
The pump doses in proportion to an external
potential-free pulse signal, for example from a water Dosing capacity
meter. There is no direct relation between pulses and Q [%]
dosing strokes. The pump automatically calculates its 100
optimal speed to ensure the required quantity is dosed
80
for each incoming pulse. mA
20
60 0-
Applies to DDA and DDC
The quantity to be dosed is set in ml/pulse. The pump 40
adjusts its speed according to two factors: 0m
A

TM04 1574 1410

20 2
the frequency of external pulses 4-
0
the set quantity per pulse. 0 4 8 12 16 20 [mA]
Setting range Input signal

Pump type Setting range [ml/pulse] Fig. 10 0/4-20 mA control

DDA 7.5-16 0.0015 - 14.9
Applies to DDA
DDA 12-10 0.0029 - 29.0
DDA 17-7 0.0031 - 31.0 With the analog scaling function, the curve can be
DDA 30-4 0.0062 - 62.0 individually drawn between two arbitrary points: l1/Q1
DDC 6-10 0.0016 - 16.2 and l2/Q2.
DDC 9-7 0.0017 - 16.8
DDC 15-4 0.0032 - 31.6 Dosing capacity

The frequency of external pulses is multiplied by the Q [%]

set quantity. If the product exceeds the maximum flow 100

I1' / Q ' 1
of the pump, a maximum of 65,000 pulses can be I2 / Q 2
80
stored for later processing with the Memory pulse
function, when activated. 60

40
I1 / Q 1
20
TM04 1575 1410

I2' / Q ' 2
0
0 4 8 12 16 20 [mA]
Input signal

Fig. 11 Analog scaling

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Pulse-based batch control Dosing timer week
Functions

Applies to DDA Applies to DDA

The set quantity is dosed in batches within the set The integrated real-time clock features also batch
dosing time (t1). A batch is dosed every time the pump dosing based on a weekly period. There is a maximum
receives an external pulse. If the pump receives new of 16 procedures per week. Each dosing procedure
pulses before a batch is completed, these pulses will consists of:
be ignored. In the event of interrupts such as external Batch volume
stop or alarm, incoming pulses will also be ignored. Dosing time
After ending of the interrupts, a new batch will be
Start time
dosed with the next incoming pulse.
1 to 7 weekdays (Monday to Sunday).
Batch volume In case several procedures are overlapping, the
procedure with the highest flow rate has the highest
priority. Batch dosing is stopped during any interrupt,
e.g. power supply failure or external stop, while the
t1 t1 time continues running in the background (real-time

TM04 1578 2010

clock). After ending of the interrupt, batch dosing
proceeds according to the current status in the
Pulse Pulse
timeline.

Fig. 12 Pulse-based batch control 0:00

Setting range
1 1 1 1
6:00
Setting range 4 4
Pump type From
To [l/batch] Resolution [ml]* 12:00
[ml/batch]
DDA 7.5-16 0.74 999 0.09 2 2

TM04 1576 1410

DDA 12-10 1.45 999 0.18 18:00
DDA 17-7 1.55 999 0.19
3 3 3 3 3 3 3
DDA 30-4 3.10 999 0.39 0:00
Mo Tu We Th Fr Sa Su
* Due to the digital motor control, down to 1/8 of the dosing volume
can be dosed.
Fig. 14 Dosing timer week (example with 4 procedures)
Dosing timer cycle Setting range
Applies to DDA The batch volume setting range corresponds to the
After a start delay (t2) the set batch volume is pulse-based batch control setting range.
repeatedly dosed in the set cycle time (t3). The dosing
time (t1) can be adjusted. Batch dosing is stopped
during any interrupt, e.g. power supply failure or
external stop while the time continues running in the
background (real-time clock). After ending of the
interrupt, batch dosing proceeds according to the
current status in the timeline.

Batch volume

t1 t1
TM04 1577 1410

t2

t3

Fig. 13 Dosing timer cycle

Setting range
The batch volume setting range corresponds to the
pulse-based batch control setting range.

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SMART Digital
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Functions External stop

Functions
Applies to DDA, DDC, DDE-PR, DDE-P
SlowMode With the external stop function, the pump can be
Applies to DDA, DDC stopped from a remote place by an external contact
When the SlowMode function (anti-cavitation) is signal. It is not recommended to switch on and off the
selected, the pump extends and smooths its suction power supply as it was usual when working with a
stroke. This results in a softer suction stroke. conventional dosing pump. When working with
microprocessor-controlled digital dosing pumps, the
The SlowMode function is used in these situations:
external stop signal has to be used, in order to keep
when pumping high-viscosity liquids the optimal dosing precision and to prevent damages
when pumping degassing liquids to the electronics.
when the suction line is long When activating the external stop contact, the pump
when the suction lift is high. changes from running to standby . The operation
Depending on the application, the motor speed during display shows an activated external stop .
the suction stroke can be reduced individually to The signal input can be set to normally open (default)
approximately 50 % or 25 % of the normal motor or normally closed contact.
speed.
The maximum pump capacity is reduced accordingly.
Counters
See pages 25 and 26 for further details. Applies to DDA and DDC
The pump displays resettable and non-resettable
Auto deaeration counters in the info menu tab.
Applies to DDA
Counter Description Resettable
The auto deaeration function avoids breakdown of the Accumulated dosed quantity in litres or
dosing process due to air-locking, when dosing Volume Yes
US gallons
degassing liquids such as sodium hypochlorite. Operating Accumulated number of operating hours
No
During long dosing breaks, e.g. at the weekend or hours (power-on)
Motor Accumulated number of motor runtime
overnight, air-bubbles can form in the suction line and runtime hours
No
get into the dosing head. If too much air is in the Strokes Accumulated number of dosing strokes No
dosing head, and the dosing process is started again, Accumulated number of times the mains
Power on/off No
no liquid will be dosed (air-lock). Software-controlled supply has been switched on
diaphragm movements at regular intervals encourage
the air bubbles to rise and finally to be displaced out of
the dosing head.
These movements are executed
when the pump is not stopped and
during dosing breaks (e.g. external stop or no
incoming pulses).

Calibration
Applies to DDA and DDC
The pump is calibrated in the factory at the nominal
pressure of the respective pump type (see maximum
pressure Technical data page 25, 26). After start-up,
the dosing pump can be calibrated for the actual
installation to ensure that the displayed value (ml, l or
gph) is correct. A calibration program in the setup
menu facilitates this process. The AutoFlowAdapt
function keeps the dosing precision (DDA-FCM control
variant), even if the backpressure changes.
For the description of the AutoFlowAdapt function, see
page 18.

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 SMART Digital
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Service display Relay output
Functions

Applies to DDA, DDC Applies to DDA, DDC-AR and DDE-PR

Due to the optimised construction and the smooth The pump can activate 2 external signals by means of
digital dosing principle, the service periods are more built-in relays switched via internal potential-free
than twice as long, if compared to conventional pumps. contacts. Depending on the process control
However, the wear parts have to be exchanged in requirements, the following relay output settings can
regular intervals in order to keep the dosing precision be chosen:
and the process reliability at a high level. The service Applies to DDA and DDC-AR
display in the pump shows when service of the wear
parts is required. The displayed service kit product Signal
Description
number makes service more convenient. The following Relay 1 Relay 2
information is displayed in the Info display: Display red, pump stopped
Alarm* Alarm
(e.g. empty tank signal, etc.)
Display Description Display yellow, pump running
Warning* Warning
- No service required (low level signal, etc.)
Service Soon Order parts for service soon Stroke signal Stroke signal Every completed stroke
Now Service must be performed now Pump dosing Pump dosing* Pump is running and dosing
The service kit contains all parts Pulse input Pulse input Every pulse coming in from pulse input
8-digit Grundfos
Service kit needed for standard maintenance:
product number Set by a command in the Bus
diaphragm + valves
Bus control Bus control communication function (page 15)
After performing the service, reset (only DDA)
Reset service system
the system
Timer can be set in menu: on-time,
Timer cycle
cycle-time, start delay (only DDA)
The following service messages appear, depending on
Timer can be set in menu: procedure,
what happens first: Timer week on-time, start time and weekdays (only
DDA)
Motor runtime Regular intervals
Display Contact type
[h] [months]*
Service soon 7,500 23 NO* NO* Normally Open Contact
Service now 8,000 24 NC NC Normally Closed Contact

* Applies to DDA only * default setting

In case of difficult liquids, e.g. with abrasive particles, Applies to DDE-PR control variant
the service intervals can be shorter and service has to Signal
be performed earlier. Description
Relay 1 Relay 2

Level control Alarm* Empty tank, motor blocked

Low level* Low level tank
Applies to DDA, DDC, DDE-PR and DDE-P Stroke signal Every completed stroke
The pump can be connected to a dual level control unit Pulse input Every pulse coming in from pulse input
for monitoring of the chemical level in the tank. The Contact type
pump can react to two level signals: NO* NO* Normally Open Contact
NC NC Normally Closed Contact
Pump reaction*
Level sensors * default setting
DDA, DDC DDE-PR, DDE-P
Display is yellow
LED lights up in
(Warning)
yellow
Low-level signal is flashing
Pump continues
Pump continues
running
running
Display is red (Alarm)
Empty tank LED lights up in red
is flashing
signal Pump stops
Pump stops

* Depending on the pump model and settings, the relay outputs can
be activated (see Relay output, page 14)

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SMART Digital
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Analog output Key lock and mechanical lock

Functions
Applies to DDA Applies to DDA, DDC
In addition to the analog input (operation mode: analog To protect the pump from maloperation, a key lock can
0/4-20 mA) the pump is also equipped with an analog be set by entering a 4-digit PIN-code. When the pump
0/4-20 mA output signal. Depending on the process is locked, it is still possible to navigate through the
control requirements, the following analog output menus Alarm and Info and to acknowledge
settings are available: alarms. Two levels of protection are available:
Control variant Settings: the keys and 100% are still available.
Description of analog
Setting
output signal FCM FC AR Settings + keys: the keys and 100% are also
Mapped 1:1 to the analog locked.
Output = Input input, e.g. used in X X X For temporary (2 minutes) or final deactivation the
master-slave applications
preset 4-digit pin-code has to be entered again.
Flow measured in the dosing
Actual flow head X X* X* Applies to DDE
(Flow Measurement page 18)
The adjustment knob can be locked with a locking
Backpressure measured in
Backpressure the dosing head X X screw to fix the current setting.
(Pressure monitoring page 18)
Set by a command in the bus Basic settings
Bus control X X X
communication (see below)
Applies to DDA, DDC
* Output signal is calculated based on motor speed and pump status
(target flow rate). With load factory settings, the pump can be reset to
the default settings. In addition, with save customer
Bus communication settings, the current configuration of the pump is
Applies to DDA stored and can be activated later by load customer
settings. The latest saved configuration is stored in the
The pump is equipped with a built-in module for
memory.
GENIbus communication. With the additional E-Box
150 module (please see page 36) the pump can be
Units
integrated into a Profibus DP network.
The bus communication possibilities enable remote Applies to DDA, DDC
monitoring and setting via the fieldbus system. It is possible to select metric units (litre/millilitre/bar) or
US units (US gallons/psi). Depending on the operation
mode and menu, the following units are displayed:
Operation mode/Function Metric units US units
Manual control ml/h or l/h gph
Pulse control ml/ ml/
Analog 0/4-20 mA control ml/h or l/h gph
Batch control
ml or l gal
TM04 1640 2110

(pulse- or timer-based)
Calibration ml ml
Volume counter l gal
Pressure monitoring bar psi

Fig. 15 DDA with E-box

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 SMART Digital
3
Additional display FlowControl
Functions

Applies to DDA, DDC Applies to DDA-FC/FCM

The additional display function provides further useful
status information, e.g. the target flow rate as well as
the actual flow rate. The value is shown in the
operation display together with the corresponding
symbol.

TM04 1641 2110

Operation
7.50 l/h
Manual 7.49 l/h

TM04 1633 1810

Fig. 17 DDA FlowControl

Additional display The pump monitors the dosing process of liquids when
the FlowControl function is activated. Although the
Fig. 16 Additional display pump is still operating, some influences such as air
bubbles may cause reduced flow rates or even stop
The following additional information can be selected: the dosing process. For optimal process safety and
reliability, the activated FlowControl function
Settings Description
immediately detects and displays the following
Depending on the operation mode:
malfunctions:
Actual flow (manual, pulse) 1) Overpressure
Target flow (pulse) Discharge line burst
Default display Air bubbles in the dosing head
Input current (analog) 4)
Cavitation at the suction side
Remaining batch volume (batch, timer) 3)
Suction valve leakage
Time until next batch (timer) 3) Discharge valve leakage.
Dosed volume Total dosed volume (Counters see page 13) The unique FlowControl is based on an intelligent and
Actual flow Actually measured flow 1) maintenance-free sensor integrated in the dosing
Backpressure Current backpressure in the dosing head 2) head. During the dosing process, the sensor measures
1) Only DDA-FCM control variant the actual pressure and sends the measured value to
2) Only DDA-FCM/FC control variant the microprocessor in the pump. An internal indicator
3) Only DDA pumps diagram is generated combining the actual pressure
4) Only DDA pumps and DDC-AR control variant
value with the diaphragm position (stroke length).
With it, the dosing process is monitored, as the
different malfunctions can immediately be detected
due to their specific deviations in the curve.
Compressible air bubbles, for instance, will reduce the
discharge phase and the stroke volume (see fig. 18).
The sensitivity and the delay of the FlowControl
function can be adjusted individually.
FlowControl requires a minimum backpressure of
2 bar. Grundfos recommend an additional
spring-loaded valve (approx. 3 bar) on the discharge
side for dosing low capacities (< 1 l/h) (please see
page 45).

16
SMART Digital
3

Functions
Pressure

Trouble-free dosing stroke

Air bubbles disturbing
the dosing stroke

1
3

TM04 1610 1710

Stroke length

Fig. 18 Indicator diagram

1 Compression phase
2 Discharge phase
3 Expansion phase
4 Suction phase

17
 SMART Digital
3
Pressure monitoring AutoFlowAdapt
Functions

Applies to DDA-FC/FCM Applies to DDA-FCM

The integrated pressure sensor measures the actual When activating the AutoFlowAdapt function even
pressure of the system, which is shown in the display. environmental changes will be compensated, so that
A maximum pressure can be set. If the pressure in the the required target flow rate will be achieved.
system exceeds the set maximum (e.g. caused by a The integrated AutoFlowAdapt makes additional
closed valve), the pressure monitoring function stops monitoring and control devices redundant.
the dosing process immediately. As soon as the The AutoFlowAdapt function is based on:
backpressure falls below the set maximum, the dosing FlowControl: malfunctions are detected
process is continued. In case the pressure drops below Pressure monitoring: system pressure changes are
the minimum limit (e.g. caused by a burst discharge detected
line) the pump stops and major chemical spills are
Flow measurement: deviations in the target flow are
prevented.
detected.
Pressure setting range
Examples:
Pump type
Fixed min. pressure Adjustable max. pressure FlowControl detects air bubbles in the system.
[bar]* [bar]**
Due to a special motor drive strategy and a certain
DDA 7.5-16 < 2 3 ... 17 (default) speed increase, the pump will try to keep the flow
DDA 12-10 < 2 3 ... 11 (default)
rate constant. This is especially important when
DDA 17-7 < 2 3 ... 8 (default)
dosing degassing liquids.
DDA 30-4 < 2 3 ... 5 (default)
In general, increasing system pressure reduces the
* Can be either set as a warning (pump keeps running) or as an
alarm (pump stops)
stroke volume whereas falling system pressure
** The adjustable max. pressure is equivalent to the max. operating increases the stroke volume. The AutoFlowAdapt
pressure plus 1 bar function compensates this by automatically and
continuously adapting the motor speed.
Flow measurement Despite fluctuating system pressure, dosing
Applies to DDA-FCM accuracy is maintained.
The pump can precisely measure and display the
actual dosing flow. Via the analog 0/4-20 mA output,
the actual flow signal can easily be integrated in any
process control system, without needing any additional
measurement equipment.
The Flow measurement function is based on an
indicator diagram as described in FlowControl
(page 16). Accumulating the length of each discharge
stroke phase and multiplying it with the stroke
frequency results in the displayed actual flow.
Any malfunctions, such as air bubbles or lower
backpressure, will result in a reduced or increased
actual flow rate. When the AutoFlowAdapt function
(page 18) is activated, the pump compensates these
influences by correcting the stroke speed.

18
SMART Digital
3
Wiring diagram, DDA

Functions
2 1 2 1

3 4 3 4

4 3 2 1
5
1 2 3 4

Sensor

TM04 1121 0110 - TM04 1552 1210

FlowControl input
4 1 3
3 3 2 4 2
2 2 4 3 1
1 1 GND
5 BUS
GND
BUS 2
GND 1

Cable 1 Cable 2 Cable 3 Cable 4

Analog/external stop/pulse Level input GENIbus, analog output Relay output
Product No. see page 39, suction Product No. Product No.
2 m cable: 96609014 lances 2 m cable: 96632921 2 m cable: 96609017
5 m cable: 96609016 5 m cable: 96632922 5 m cable: 96609019

Cable 1: Analog, external stop and pulse input

Pin holes
Function Plug type
1/brown 2/white 3/blue 4/black
Analog GND/ (-) mA (+) mA mA signal
External stop GND X Contact
Pulse GND X Contact

Cable 2: Level input

Pin holes
Function Plug type
1 2 3 4
Low level X GND Contact
Empty tank X GND Contact

Cable 3: GENIbus, analog output

Pin holes
Function Plug type
1/brown 2/white 3/blue 4/black 5/yellow-green
GENIbus +30 V GENI bus A GENI bus B GND Bus
Analog output (+) mA GND/ (-) mA mA signal

Cable 4: Relay output

Pin holes
Function Plug type
1/brown 2/white 3/blue 4/black
Relay 1 X X Contact
Relay 2 X X Contact

19
 SMART Digital
3
Wiring diagram, DDC
Functions

2 1 2 1

3 4 3 4

4 3

1 2

4 3
3 3 4 2
2 2 1
1 1 GND
2
GND 1

TM04 1531 1010

Cable 1 Cable 2 Cable 4
Analog/external stop/pulse Level input Relay output
Product No. see page 39, suction Product No.
2 m cable: 96609014 lances 2 m cable: 96609017
5 m cable: 96609016 5 m cable: 96609019

Cable 1: Analog, external stop and pulse input

Pin holes
Function Plug type
1/brown 2/white 3/blue 4/black
Analog* GND/ (-) mA (+) mA mA signal
External stop GND X Contact
Pulse GND X Contact

Cable 2: Level input

Pin holes
Function Plug type
1 2 3 4
Low level X GND Contact
Empty tank X GND Contact

Cable 4: Relay output*

Pin holes
Function Plug type
1/brown 2/white 3/blue 4/black
Relay 1 X X Contact
Relay 2 X X Contact

* applies to DDC-AR

20
SMART Digital
3
Wiring diagram, DDE-PR, -P

Functions
2 1

3 4

4 3 2 1

1 2 3 4

4 3
3 3 4 2
2 1
1 GND
1
GND
2
1

TM04 1597 0312

Cable 2 Cable 1 Cable 4
Level input External stop/pulse Relay output
see page 39, suction Product No. Product No.
lances 2 m cable: 96609014 2 m cable: 96609017
5 m cable: 96609016 5 m cable: 96609019

Cable 1: External stop and pulse input

Pin holes
Function Plug type
1/brown 2/white 3/blue 4/black
External stop GND X Contact
Pulse GND X Contact

Cable 2: Level input

Pin holes
Function Plug type
1 2 3 4
Low level X GND Contact
Empty tank X GND Contact

Cable 4: Relay output*

Pin holes
Function Plug type
1/brown 2/white 3/blue 4/black
Relay 1 (Alarm) X X Contact
Relay 2 (see page 14) X X Contact

* applies to DDE-PR

21
 SMART Digital
4

4. Construction
Construction

DDA and DDC

13 14 15 16 17 18 19 20 21 22 23 24
12

11
25

10

9
26
8
7

6
27
5
28
4

TM04 1533 1010

3
2
29
1

Fig. 19 Sectional drawing, DDA

Construction Material specification

The DDA and DDC pumps are motor-driven diaphragm
Pos. Description Material options
dosing pumps consisting of the following main parts:
1 Stepper motor -
Dosing head: Patented design with a minimum of 2 Cooling element** Aluminium
clearance space optimised for degassing liquids. 3 Suction valve, complete*** -
With integrated deaeration valve for priming and Ceramic Al2O3 99.5 %,
4 Valve ball, DN 4*
venting complete with connection for a 4/6 mm or 0.17" SS 1.4401
x 1/4" tubing. DDA-FCM/FC pumps have an integrated 5 Dosing head PP, PVC, PVDF, SS 1.4435
6 Safety diaphragm EPDM
pressure sensor in the dosing head.
7 Dosing head screw SS 1.4301
Valves: Double-ball discharge and suction valve* 8 Diaphragm full PTFE
design for less clearance space - optimised for 9 Pressure sensor -
degassing liquids. Spring-loaded valves for higher 10 Dosing head cover PP, SS 1.4301
viscosities are available as an option. 11 Deaeration valve PP, PVC, PVDF
Connections: Robust and easy-to-use connection 12 Deaeration valve O-ring EPDM/FKM
13 Discharge valve, complete*** -
packages for various sizes of tubing or pipes.
14 Discharge valve O-ring EPDM, FKM, PTFE
Diaphragm: Full PTFE diaphragm designed for long Ceramic Al2O3 99.5 %,
15 Discharge valve ball, DN 8
life and universal chemical resistance. SS 1.4401
Flange: With separation chamber, safety diaphragm 16 Discharge valve seat EPDM, FKM, PTFE
17 Discharge valve ball cage PP, PVC, PVDF, SS 1.4435
and drain hole.
18 Flange PPO/PS 20 % gf
Drive unit: Positive return crank with patented 19 Energy recovery spring** EN 10270-2/VD SiCr
noiseless spur gear drive, energy recovery spring for 20 Connecting rod PA 6.6 30 % gf
high efficiency (only DDA), stepper motor, all mounted 21 Gear box PPO/PS 20 % gf
in a robust gear housing. 22 Housing PPO/PS 20 % gf
Control cube: Containing operation electronics with 23 Control cube PPO/PS 20 % gf
24 Display cover PC
display, keys, click-wheel and protective cover.
25 Operation PCB -
Housing: Containing drive unit and power electronics 26 Click wheel PPO/PS 20 % gf
with robust signal sockets. The housing can be clicked 27 Hall sensor -
on the mounting plate. 28 Power PCB -
29 Mounting plate PPO/PS 20 % gf
* Only for pumps up to 7.5 l/h with standard valves
** Only for DDA
*** Pump can be supplied with spring-loaded valves (Material: Tantal)

22
SMART Digital
4
DDE

Construction
11 12 13 14 15 16 17 18 19 20
10

21
7

6
5
22
4

TM04 1609 1710

2
23
1

Fig. 20 Sectional drawing, DDE

Construction Material specification

The DDE pump is a motor-driven diaphragm dosing
Pos. Description Material options
pump consisting of the following main parts:
1 Stepper motor -
Dosing head: Patented design with a minimum of 2 Suction valve, complete** -
clearance space optimised for degassing liquids. Ceramic Al2O3 99.5 %,
3 Valve ball, DN 4*
With integrated deaeration valve for priming and SS 1.4401
venting complete with connection for a 4/6 mm or 0.17" 4 Dosing head PP, PVC, PVDF, SS 1.4435
x 1/4" tubing. 5 Safety diaphragm EPDM
6 Dosing head screw SS 1.4301
Valves: Double-ball discharge and suction valve* 7 Diaphragm full PTFE
design for less clearance space - optimised for 8 Dosing head cover PP, SS 1.4301
degassing liquids. Spring-loaded valves for higher 9 Deaeration valve PP, PVC, PVDF
viscosities are available as an option. 10 Deaeration valve O-ring EPDM/FKM
Connections: Robust and easy-to-use connection 11 Discharge valve, complete** -
packages for various sizes of tubing or pipes. 12 Discharge valve O-ring EPDM, FKM, PTFE
Ceramic Al2O3 99.5 %,
Diaphragm: Full PTFE diaphragm designed for long 13 Discharge valve ball, DN 8
SS 1.4401
life and universal chemical resistance. 14 Discharge valve ball cage PP, PVC, PVDF, SS 1.4435
Flange: With separation chamber, safety diaphragm 15 Discharge valve seat EPDM, FKM, PTFE
and drain hole. 16 Flange PPO/PS 20 % gf
17 Connecting rod PA 6.6 30 % gf
Drive unit: Positive return crank with patented 18 Gear box PPO/PS 20 % gf
noiseless spur gear drive, stepper motor, all mounted 19 Housing PPO/PS 20 % gf
in a robust gear housing. 20 Hall sensor -
Housing: Containing drive unit, control panel and 21 Capacity adjustment knob PPO/PS 20 % gf
electronics with robust signal sockets. The housing 22 Power PCB -
can be clicked on the mounting plate. 23 Mounting plate PPO/PS 20 % gf
* Only for pumps up to 6 l/h with standard valves
** Pump can be supplied with spring-loaded valves (Material: Tantal)

23
 SMART Digital
5

5. Dimensions
Dimensions

DDA and DDC

17.5 110 A1

G 5/8

100%

200.8
B

TM04 1487 0710

105 D 161 17
4 x 6
120
168

Fig. 21 DDA and DDC with front-fitted or side-fitted control cube

DDE

A1

17.5 110 G 5/8

B

161.5
C

105 D 161 17
TM04 1598 0312

4 x 6
120

Fig. 22 DDE-PR with front-fitted control elements

Pump type A [mm] A1 [mm] B [mm] C [mm] D [mm]

DDA 7.5-16
DDC 6-10
280 251 196 46.5 24
DDC 9-7
DDE 6-10

DDA 12-10
DDA 17-7
280 251 200.5 39.5 24
DDC 15-4
DDE 15-4

DDA 30-4 295 267 204.5 35.5 38.5

24
SMART Digital
6

6. Technical data

Technical data
DDA
DDA 7.5-16 12-10 17-7 30-4
Turndown ratio (setting range) [1:X] 3000 1000 1000 1000
[l/h] 7.5 12.0 17.0 30.0
Max. dosing capacity
[gph] 2.0 3.1 4.5 8.0
[l/h] 3.75 6.00 8.50 15.00
Max. dosing capacity with SlowMode 50 %
[gph] 1.00 1.55 2.25 4.00
[l/h] 1.88 3.00 4.25 7.50
Max. dosing capacity with SlowMode 25 %
[gph] 0.50 0.78 1.13 2.00
[l/h] 0.0025 0.0120 0.0170 0.0300
Min. dosing capacity
[gph] 0.0007 0.0031 0.0045 0.0080
[bar] 16 10 7 4
Max. operating pressure
[psi] 230 150 100 60
Max. stroke frequency 1) [strokes/min] 190 155 205 180
Stroke volume [ml] 0.74 1.45 1.55 3.10

Mechanical data Accuracy of repeatability [%] 1

Max. suction lift during operation 2) [m] 6
Max. suction lift when priming with wet valves 2) [m] 2 3 3 2
Min. pressure difference between suction and discharge side [bar] 1 (FC and FCM: 2)
Max. inlet pressure, suction side [bar] 2
Max. viscosity in SlowMode 25 % with spring-loaded valves 3) [mPas] (= cP) 2500 2500 2000 1500
Max. viscosity in SlowMode 50 % with spring-loaded valves 3) [mPas] (= cP) 1800 1300 1300 600
Max. viscosity without SlowMode with spring-loaded valves 3) [mPas] (= cP) 600 500 500 200
Max. viscosity without spring-loaded valves 3) [mPas] (= cP) 50 300 300 150
Min. internal hose/pipe diameter suction/discharge side 4), 2) [mm] 4 6 6 9
Min. internal hose/pipe diameter suction/discharge side (high viscosity)4) [mm] 9
Min./Max. liquid temperature [C] -10/45
Min./Max. ambient temperature [C] 0/45
Voltage [V] 100-240 V, 50/60 Hz
Length of mains cable [m] 1.5
Max. inrush current for 2 ms at 100 V [A] 8
Electrical data Max. inrush current for 2 ms at 230 V [A] 25
Max. power consumption P1 [W] 24 5)
Enclosure class IP65, Nema 4X
Electrical safety class II
Max. load low-level / empty tank / pulse / external stop input 12 V, 5 mA
Min. pulse length [ms] 5
Max. pulse frequency [Hz] 100
Signal input Impedance at analog 0/4-20 mA input [] 15
Accuracy of analog input (full-scale value) [%] 1.5
Min. resolution of analog input [mA] 0.05
Max. resistance in level/pulse circuit [] 1000
Max. ohmic load on relay output [A] 0.5
Max. voltage on relay/analog output [V] 30 VDC/30 VAC
Signal output Impedance at 0/4-20 mA analog output [] 500
Accuracy of analog output (full-scale value) [%] 1.5
Min. resolution of analog output [mA] 0.02
Weight (PVC, PP, PVDF) [kg] 2.4 2.4 2.6
Weight/size Weight (stainless steel) [kg] 3.2 3.2 4.0
Diaphragm diameter [mm] 44 50 74
Sound pressure Max. sound pressure level [dB(A)] 60

Approvals CE, CB, CSA-US, NSF61, GOST, C-Tick

1) The maximum stroke frequency varies depending on calibration Max. pressure for PVC version: 10 bar
2) Data is based on measurements with water
3) Maximum suction lift: 1 m, dosing capacity reduced (approx. 30 %)
4) Length of suction line: 1.5 m, length of discharge line: 10 m (at max. viscosity)
5) With E-box

25
 SMART Digital
6
DDC
Technical data

DDC 6-10 9-7 15-4

Turndown ratio (setting range) [1:X] 1000 1000 1000
[l/h] 6.0 9.0 15.0
Max. dosing capacity
[gph] 1.5 2.4 4.0
[l/h] 3.00 4.50 7.50
Max. dosing capacity with SlowMode 50 %
[gph] 0.75 1.20 2.00
[l/h] 1.50 2.25 3.75
Max. dosing capacity with SlowMode 25 %
[gph] 0.38 0.60 1.00
[l/h] 0.0060 0.0090 0.0150
Min. dosing capacity
[gph] 0.0015 0.0024 0.0040
[bar] 10 7 4
Max. operating pressure
[psi] 150 100 60
Max. stroke frequency 1) [strokes/min] 140 200 180
Stroke volume [ml] 0.81 0.84 1.58

Mechanical data Accuracy of repeatability [%] 1

Max. suction lift during operation 2) [m] 6
Max. suction lift when priming with wet valves 2) [m] 2 2 3
Min. pressure difference between suction and discharge side [bar] 1
Max. inlet pressure, suction side [bar] 2
Max. viscosity in SlowMode 25 % with spring-loaded valves 3) [mPas] (= cP) 2500 2000 2000
Max. viscosity in SlowMode 50 % with spring-loaded valves 3) [mPas] (= cP) 1800 1300 1300
Max. viscosity without SlowMode with spring-loaded valves 3) [mPas] (= cP) 600 500 500
Max. viscosity without spring-loaded valves 3) [mPas] (= cP) 50 50 300
Min. internal hose/pipe diameter suction/discharge side 4), 2) [mm] 4 6 6
Min. internal hose/pipe diameter suction/discharge side (high viscosity)4) [mm] 9
Min./Max. liquid temperature [C] -10/45
Min./Max. ambient temperature [C] 0/45
Voltage AC [V] 100-240 V, 50/60 Hz
Voltage DC (option) [V] 24-48 VDC
Length of mains cable [m] 1.5
Max. inrush current for 2 ms at 100 V [A] 8
Electrical data
Max. inrush current for 2 ms at 230 V [A] 25
Max. power consumption P1 [W] 22
Enclosure class IP65, Nema 4X
Electrical safety class II
Max. load low-level / empty tank / pulse / external stop input 12 V, 5 mA
Min. pulse length [ms] 5
Max. pulse frequency [Hz] 100
Signal input Impedance at analog 0/4-20 mA input [] 15
Accuracy of analog input (full-scale value) [%] 1.5
Min. resolution of analog input [mA] 0.05
Max. resistance in level/pulse circuit [] 1000
Max. ohmic load on relay output [A] 0.5
Signal output
Max. voltage on relay output [V] 30 VDC/30 VAC
Weight (PVC, PP, PVDF) [kg] 2.4 2.4
Weight/size Weight (stainless steel) [kg] 3.2 3.2
Diaphragm diameter [mm] 44 50
Sound pressure Max. sound pressure level [dB(A)] 60

Approvals CE, CB, CSA-US, NSF61, GOST, C-Tick

1) The maximum stroke frequency varies depending on calibration

2) Data is based on measurements with water
3) Maximum suction lift: 1 m, dosing capacity reduced (approx. 30 %)
4) Length of suction line: 1.5 m, length of discharge line: 10 m (at max. viscosity)

26
SMART Digital
6
DDE

Technical data
DDE 6-10 15-4
Turndown ratio (setting range) [1:X] 1000 1000
[l/h] 6.0 15.0
Max. dosing capacity
[gph] 1.5 4.0
[l/h] 0.0060 0.0150
Min. dosing capacity
[gph] 0.0015 0.0040
[bar] 10 4
Max. pressure
[psi] 150 60
Max. stroke frequency [strokes/min] 140 180
Stroke volume [ml] 0.81 1.58
Accuracy of repeatability [%] 5
1) [m] 6
Mechanical data Max. suction lift during operation
Max. suction lift when priming with wet valves 1) [m] 2 3
Min. pressure difference between suction and discharge side [bar] 1
Max. inlet pressure, suction side [bar] 2
Max. viscosity with spring-loaded valves 2) [mPas] (= cP) 600 500
Max. viscosity without spring-loaded valves 2) [mPas] (= cP) 50 50
Min. internal hose/pipe diameter suction/discharge side 1), 3) [mm] 4 6
Min. internal hose/pipe diameter suction/discharge side (HV) 3) [mm] 9
Min./Max. liquid temperature [C] -10/45
Min./Max. ambient temperature [C] 0/45
Voltage [V] 100-240 V, 50/60 Hz
Length of mains cable [m] 1.5
Max. inrush current for 2 ms at 100 V [A] 8
Electrical data Max. inrush current for 2 ms at 230 V [A] 25
Max. power consumption P1 [W] 19
Enclosure class IP65, Nema 4X
Electrical safety class II
Max. load low-level / empty tank / pulse / external stop input 12 V, 5 mA
Min. pulse length [ms] 5
Signal input
Max. pulse frequency [Hz] 100
Max. resistance in level/pulse circuit [] 1000
Max. ohmic load on relay output [A] 0.5
Signal output
Max. voltage on relay output [V] 30 VDC/30 VAC
Weight (PVC, PP, PVDF) [kg] 2.4 2.4
Weight/size Weight (stainless steel) [kg] 3.2 3.2
Diaphragm diameter [mm] 44 50
Sound pressure Max. sound pressure level [dB(A)] 60

Approvals CE, CB, CSA-US, NSF61, GOST, C-Tick

1) Data is based on measurements with water

2) Maximum suction lift: 1 m, dosing capacity reduced (approx. 30 %)
3) Length of suction line: 1.5 m, length of discharge line: 10 m (at max. viscosity)

27
 SMART Digital
7

7. Pump selection
Pump selection

DDA, standard range

Power supply: 1 x 100-240 V, 50/60 Hz (switch mode)
Mains plug: EU
Valves: Standard
Connection set: Hose, 4/6 mm, 6/9 mm, 6/12 mm, 9/12 mm (PVC, PP, PVDF)
Threaded, Rp 1/4", female (SS)

Max. Max. Materials Product number

Installation
flow pressure Dosing Valve Type designation**
Gaskets set* AR FC FCM
[l/h] [bar] head balls
No DDA 7.5-16 AR-PP/E/C-F-31U2U2FG 97721938 97721972 97722006
EPDM Ceramic
Yes DDA 7.5-16 AR-PP/E/C-F-31I001FG 97721939 97721973 97722007
PP
No DDA 7.5-16 AR-PP/V/C-F-31U2U2FG 97721942 97721976 97722010
FKM Ceramic
Yes DDA 7.5-16 AR-PP/V/C-F-31I001FG 97721943 97721977 97722011
No DDA 7.5-16 AR-PVC/E/C-F-31U2U2FG 97721946 97721980 97722014
EPDM Ceramic
7.5 16 Yes DDA 7.5-16 AR-PVC/E/C-F-31I001FG 97721947 97721981 97722015
PVC***
No DDA 7.5-16 AR-PVC/V/C-F-31U2U2FG 97721950 97721984 97722018
FKM Ceramic
Yes DDA 7.5-16 AR-PVC/V/C-F-31I001FG 97721951 97721985 97722019
No DDA 7.5-16 AR-PV/T/C-F-31U2U2FG 97721966 97722000 97722034
PVDF PTFE Ceramic
Yes DDA 7.5-16 AR-PV/T/C-F-31I001FG 97721967 97722001 97722035
SS PTFE SS 1.4401 No DDA 7.5-16 AR-SS/T/SS-F-31AAFG 97721970 97722004 97722038
No DDA 12-10 AR-PP/E/C-F-31U2U2FG 97722040 97722074 97722108
EPDM Ceramic
Yes DDA 12-10 AR-PP/E/C-F-31I002FG 97722041 97722075 97722109
PP
No DDA 12-10 AR-PP/V/C-F-31U2U2FG 97722044 97722078 97722112
FKM Ceramic
Yes DDA 12-10 AR-PP/V/C-F-31I002FG 97722045 97722079 97722113
No DDA 12-10 AR-PVC/E/C-F-31U2U2FG 97722048 97722082 97722116
EPDM Ceramic
12 10 Yes DDA 12-10 AR-PVC/E/C-F-31I002FG 97722049 97722083 97722117
PVC
No DDA 12-10 AR-PVC/V/C-F-31U2U2FG 97722052 97722086 97722120
FKM Ceramic
Yes DDA 12-10 AR-PVC/V/C-F-31I002FG 97722053 97722087 97722121
No DDA 12-10 AR-PV/T/C-F-31U2U2FG 97722068 97722102 97722136
PVDF PTFE Ceramic
Yes DDA 12-10 AR-PV/T/C-F-31I002FG 97722069 97722103 97722137
SS PTFE SS 1.4401 No DDA 12-10 AR-SS/T/SS-F-31AAFG 97722072 97722106 97722140
No DDA 17-7 AR-PP/E/C-F-31U2U2FG 97722142 97722176 97722210
EPDM Ceramic
Yes DDA 17-7 AR-PP/E/C-F-31I002FG 97722143 97722177 97722211
PP
No DDA 17-7 AR-PP/V/C-F-31U2U2FG 97722146 97722180 97722214
FKM Ceramic
Yes DDA 17-7 AR-PP/V/C-F-31I002FG 97722147 97722181 97722215
No DDA 17-7 AR-PVC/E/C-F-31U2U2FG 97722150 97722184 97722218
EPDM Ceramic
17 7 Yes DDA 17-7 AR-PVC/E/C-F-31I002FG 97722151 97722185 97722219
PVC
No DDA 17-7 AR-PVC/V/C-F-31U2U2FG 97722154 97722188 97722222
FKM Ceramic
Yes DDA 17-7 AR-PVC/V/C-F-31I002FG 97722155 97722189 97722223
No DDA 17-7 AR-PV/T/C-F-31U2U2FG 97722170 97722204 97722238
PVDF PTFE Ceramic
Yes DDA 17-7 AR-PV/T/C-F-31I002FG 97722171 97722205 97722239
SS PTFE SS 1.4401 No DDA 17-7 AR-SS/T/SS-F-31AAFG 97722174 97722208 97722242
No DDA 30-4 AR-PP/E/C-F-31U2U2FG 97722244 97722278 97722313
EPDM Ceramic
Yes DDA 30-4 AR-PP/E/C-F-31I002FG 97722245 97722279 97722314
PP
No DDA 30-4 AR-PP/V/C-F-31U2U2FG 97722248 97722282 97722317
FKM Ceramic
Yes DDA 30-4 AR-PP/V/C-F-31I002FG 97722249 97722283 97722318
No DDA 30-4 AR-PVC/E/C-F-31U2U2FG 97722252 97722286 97722331
EPDM Ceramic
30 4 Yes DDA 30-4 AR-PVC/E/C-F-31I002FG 97722253 97722288 97722332
PVC
No DDA 30-4 AR-PVC/V/C-F-31U2U2FG 97722256 97722291 97722335
FKM Ceramic
Yes DDA 30-4 AR-PVC/V/C-F-31I002FG 97722257 97722292 97722336
No DDA 30-4 AR-PV/T/C-F-31U2U2FG 97722272 97722307 97722351
PVDF PTFE Ceramic
Yes DDA 30-4 AR-PV/T/C-F-31I002FG 97722273 97722308 97722352
SS PTFE SS 1.4401 No DDA 30-4 AR-SS/T/SS-F-31AAFG 97722276 97722311 97722355

* Installation set includes: 2 pump connections, foot valve, injection unit, 6 m PE discharge hose, 2 m PVC suction hose, 2 m PVC deaeration hose
(4/6 mm)
** Also available in FC- and FCM-control version
*** PVC dosing heads only up to 10 bar

28
SMART Digital
7
DDC, standard range

Pump selection
Power supply: 1 x 100-240 V, 50/60 Hz (switch mode)
Mains plug: EU
Valves: Standard
Connection set: Hose, 4/6 mm, 6/9 mm, 6/12 mm, 9/12 mm (PVC, PP, PVDF)
Threaded, Rp 1/4", female (SS)

Max. Materials Product number

Max. flow Installation
pressure Dosing Type designation**
[l/h] Gaskets Valve balls set* A AR
[bar] head
No DDC 6-10 A-PP/E/C-F-31U2U2FG 97721324 97721358
EPDM Ceramic
Yes DDC 6-10 A-PP/E/C-F-31I001FG 97721325 97721359
PP
No DDC 6-10 A-PP/V/C-F-31U2U2FG 97721328 97721362
FKM Ceramic
Yes DDC 6-10 A-PP/V/C-F-31I001FG 97721329 97721363
No DDC 6-10 A-PVC/E/C-F-31U2U2FG 97721332 97721366
EPDM Ceramic
6 10 Yes DDC 6-10 A-PVC/E/C-F-31I001FG 97721333 97721367
PVC
No DDC 6-10 A-PVC/V/C-F-31U2U2FG 97721336 97721370
FKM Ceramic
Yes DDC 6-10 A-PVC/V/C-F-31I001FG 97721337 97721371
No DDC 6-10 A-PV/T/C-F-31U2U2FG 97721352 97721387
PVDF PTFE Ceramic
Yes DDC 6-10 A-PV/T/C-F-31I001FG 97721353 97721388
SS PTFE SS 1.4401 No DDC 6-10 A-SS/T/SS-F-31AAFG 97721356 97721391
No DDC 9-7 A-PP/E/C-F-31U2U2FG 97721393 97721427
EPDM Ceramic
Yes DDC 9-7 A-PP/E/C-F-31I002FG 97721394 97721428
PP
No DDC 9-7 A-PP/V/C-F-31U2U2FG 97721397 97721431
FKM Ceramic
Yes DDC 9-7 A-PP/V/C-F-31I002FG 97721398 97721432
No DDC 9-7 A-PVC/E/C-F-31U2U2FG 97721401 97721435
EPDM Ceramic
9 7 Yes DDC 9-7 A-PVC/E/C-F-31I002FG 97721402 97721436
PVC
No DDC 9-7 A-PVC/V/C-F-31U2U2FG 97721405 97721439
FKM Ceramic
Yes DDC 9-7 A-PVC/V/C-F-31I002FG 97721406 97721440
No DDC 9-7 A-PV/T/C-F-31U2U2FG 97721421 97721455
PVDF PTFE Ceramic
Yes DDC 9-7 A-PV/T/C-F-31I002FG 97721422 97721456
SS PTFE SS 1.4401 No DDC 9-7 A-SS/T/SS-F-31AAFG 97721425 97721459
No DDC 15-4 A-PP/E/C-F-31U2U2FG 97721461 97721495
EPDM Ceramic
Yes DDC 15-4 A-PP/E/C-F-31I002FG 97721462 97721496
PP
No DDC 15-4 A-PP/V/C-F-31U2U2FG 97721465 97721499
FKM Ceramic
Yes DDC 15-4 A-PP/V/C-F-31I002FG 97721466 97721500
No DDC 15-4 A-PVC/E/C-F-31U2U2FG 97721469 97721503
EPDM Ceramic
15 4 Yes DDC 15-4 A-PVC/E/C-F-31I002FG 97721470 97721504
PVC
No DDC 15-4 A-PVC/V/C-F-31U2U2FG 97721473 97721507
FKM Ceramic
Yes DDC 15-4 A-PVC/V/C-F-31I002FG 97721474 97721508
No DDC 15-4 A-PV/T/C-F-31U2U2FG 97721489 97721523
PVDF PTFE Ceramic
Yes DDC 15-4 A-PV/T/C-F-31I002FG 97721490 97721524
SS PTFE SS 1.4401 No DDC 15-4 A-SS/T/SS-F-31AAFG 97721493 97721527

* Installation set includes: 2 pump connections, foot valve, injection unit, 6 m PE discharge hose, 2 m PVC suction hose, 2 m PVC deaeration hose
(4/6 mm)
** Also available in AR-control version

29
 SMART Digital
7
DDE, standard range
Pump selection

Power supply: 1 x 100-240 V, 50/60 Hz (switch mode)

Mains plug: EU
Valves: Standard
Connection set: Hose, 4/6 mm, 6/9 mm, 6/12 mm, 9/12 mm (PVC, PP, PVDF)
Threaded, Rp 1/4", female (SS)

Max. Materials Product number

Max. flow Installation
pressure Dosing Type designation**
[l/h] Gaskets Valve balls set* B P PR
[bar] head
No DDE 6-10 B-PP/E/C-X-31U2U2FG 97720905 97720949 98147240
EPDM Ceramic
Yes DDE 6-10 B-PP/E/C-X-31I001FG 97720906 97720950 98147261
PP
No DDE 6-10 B-PP/V/C-X-31U2U2FG 97720909 97720953 98147264
FKM Ceramic
Yes DDE 6-10 B-PP/V/C-X-31I001FG 97720910 97720954 98147265
No DDE 6-10 B-PVC/E/C-X-31U2U2FG 97720923 97720957 98147268
EPDM Ceramic
6 10 Yes DDE 6-10 B-PVC/E/C-X-31I001FG 97720924 97720958 98147269
PVC
No DDE 6-10 B-PVC/V/C-X-31U2U2FG 97720927 97720961 98147272
FKM Ceramic
Yes DDE 6-10 B-PVC/V/C-X-31I001FG 97720928 97720962 98147273
No DDE 6-10 B-PV/T/C-X-31U2U2FG 97720943 97720977 98147288
PVDF PTFE Ceramic
Yes DDE 6-10 B-PV/T/C-X-31I001FG 97720944 97720978 98147289
SS PTFE SS 1.4401 No DDE 6-10 B-SS/T/SS-X-31AAFG 97720947 97720981 98147292
No DDE 15-4 B-PP/E/C-X-31U2U2FG 97720983 97721017 98147294
EPDM Ceramic
Yes DDE 15-4 B-PP/E/C-X-31I002FG 97720984 97721018 98147295
PP
No DDE 15-4 B-PP/V/C-X-31U2U2FG 97720987 97721021 98147298
FKM Ceramic
Yes DDE 15-4 B-PP/V/C-X-31I002FG 97720988 97721022 98147299
No DDE 15-4 B-PVC/E/C-X-31U2U2FG 97720991 97721025 98147302
EPDM Ceramic
15 4 Yes DDE 15-4 B-PVC/E/C-X-31I002FG 97720992 97721026 98147303
PVC
No DDE 15-4 B-PVC/V/C-X-31U2U2FG 97720995 97721029 98147306
FKM Ceramic
Yes DDE 15-4 B-PVC/V/C-X-31I002FG 97720996 97721030 98147307
No DDE 15-4 B-PV/T/C-X-31U2U2FG 97721011 97721045 98147322
PVDF PTFE Ceramic
Yes DDE 15-4 B-PV/T/C-X-31I002FG 97721012 97721046 98147323
SS PTFE SS 1.4401 No DDE 15-4 B-SS/T/SS-X-31AAFG 97721015 97721049 98147326

* Installation set includes: 2 pump connections, foot valve, injection unit, 6 m PE discharge hose, 2 m PVC suction hose, 2 m PVC deaeration hose
(4/6 mm)
** Also available in P- and PR-control version

30
SMART Digital
7
DDA, DDC, DDE, non-standard range

Pump selection
Key to the three following tables:
Maximum flow - pressure [l/h] - [bar]
B: Basic (DDE)
P: B with pulse mode (DDE)
PR: P with relay output (DDE)
Control variant A: Standard (DDC)
AR: A with alarm relay and analog input (DDA, DDC)
FC: AR with FlowControl (DDA)
FCM: FC with flow measurement (DDA)
Dosing head
PP: PP
PVC: PVC (PVC dosing heads only up to 10 bar)
PV: PVDF
SS: Stainless steel 1.4401
Gaskets
Materials
E: EPDM
V: FKM
T: PTFE
Valve balls
C: Ceramic
SS: Stainless steel 1.4401
F: Front-mounted (change to left and right possible)
Control cube position
X: No control cube (DDE)
Supply voltage 3: 1 x 100-240 V, 50/60 Hz
1: Standard
Valve type
2: Spring-loaded (HV version)
Suction / discharge connection
U2U2: Hose, 4/6 mm, 6/9 mm, 6/12 mm, 9/12 mm
U7U7: Hose, 0.17" x 1/4", 1/4" x 3/8", 3/8" x 1/2"
AA: Threaded, Rp 1/4", female (SS)
VV: Threaded, NPT 1/4", female (SS)
Connection / Installation set XX: Without connection
Installation set*
I001: 4/6 mm (up to 7.5 l/h, 13 bar)
I002: 9/12 mm (up to 60 l/h, 9 bar)
I003: 0.17" x 1/4" (up to 7.5 l/h, 13 bar)
I004: 3/8" x 1/2" (up to 60 l/h, 10 bar)
F: EU
B: USA, Canada
G: UK
I: Australia, New Zealand
Mains plug
E: Switzerland
J: Japan
L: Argentina
X: No plug
Design G: Grundfos

Special variant C3: Inspection Certificate 3.1 (EN 10204)

* Installation set includes 2 pump connections, foot valve, injection unit, 6 m PE discharge hose, 2 m PVC suction hose, 2 m PVC deaeration hose
(4/6 mm)

31
 SMART Digital
7
DDA
Pump selection

Max. Materials Control

Control Supply Connection / Special
flow - cube Valve type Mains plug Design
variant Head Gaskets Balls voltage Installation set variant
press. position
E U2U2
PP C
V U7U7
1
PVC E F 3 XX
AR 2
V C I001
7.5-16 FC PV I003
T
FCM F
AA
1 B
SS T SS F 3 VV
2 G
XX
I G C3
E U2U2 E
PP C
V U7U7 J
1
PVC E F 3 XX L
12-10 AR 2
V C I002
17-7 FC PV I004
T
30-4 FCM
AA
1
SS T SS F 3 VV
2
XX

DDC

Max. Materials Control

Control Supply Connection / Special
flow - cube Valve type Mains plug Design
variant Head Gaskets Balls voltage Installation set variant
press. position
E U2U2
PP C
V U7U7
1
PVC E F 3 XX
2
A V C I001
6-10 PV I003
AR T
AA F
1 B
SS T SS F 3 VV
2 G
XX
I G C3
E U2U2 E
PP C
V U7U7 J
1
PVC E F 3 XX L
2
9-7 A V C I002
15-4 AR PV T I004
AA
1
SS T SS F 3 VV
2
XX

DDE

Max. Materials Control

Control Supply Connection / Special
flow - cube Valve type Mains plug Design
variant Head Gaskets Balls voltage Installation set variant
press. position
E U2U2
PP C
V U7U7
1
PVC E X 3 XX
B 2
V C I001
6-10 P PV I003
T
PR F
AA
1 B
SS T SS X 3 VV
2 G
XX
I G C3
E U2U2 E
PP C
V U7U7 J
1
PVC E X 3 XX L
B 2
V C I002
15-4 P PV I004
T
PR
AA
1
SS T SS X 3 VV
2
XX

32
SMART Digital
8

8. Accessories for small dosing pumps

Accessories for small dosing pumps

Accessories overview
Grundfos offers a comprehensive range of accessories covering every need when dosing with Grundfos pumps.

Injection units see pages 42, 43 Hoses see page 37

Example:
P S
SMART Digital dosing pump

Multi-function valves, pressure loading Cables see page 35

valves, pressure relief valves, pressure
valves, see pages 44, 45, 46 100%

E-box 150 see page 36

Installation kits see page 34

Pump connection kits and inlay kits see page 47 Dosing tanks see page 50

Adaptors see page 48

Handheld mixer see
T-pieces see page 49 page 53

Drain valves see page 53

TM04 1599 0312

Foot valves and suction lances, see pages 38, 39

Fig. 23 Dosing pump with accessories

33
 SMART Digital
8
Installation kits for dosing pumps
Accessories for small dosing pumps

An installation kit includes the following parts:

Injection unit with spring-loaded non-return valve
(see page 42)

TM04 1600 0312

PE discharge hose, 6 m
PVC suction hose, 2 m
PVC deaeration hose, 2 m
Foot valve with strainer and weight, without or with Fig. 24 Installation kit with foot valve without level
level indication (see page 38). indication

TM04 8469 0512

Fig. 25 Installation kit with foot valve with level indication

Technical data

Size Material of foot valve / injection unit Product number

Max. flow rate Max. pressure Suction / Foot valve Foot valve
[l/h]* [bar] Deaeration
discharge Housing Gasket Ball without level with level
hose [mm]
hose [mm] indication indication
FKM Ceramic 95730440 95730464
PP
EPDM Ceramic 95730441 95730465
FKM Ceramic 95730442 95730466
PVC EPDM Ceramic 95730443 95730467
7.5 13 4/6 4/6
PTFE Ceramic 95730444 95730468
FKM Ceramic 95730445 95730469
PVDF EPDM Ceramic 95730446 95730470
PTFE Ceramic 95730447 95730471
FKM Ceramic 95730448 95730472
PP
EPDM Ceramic 95730449 95730473
FKM Ceramic 95730450 95730474
PVC EPDM Ceramic 95730451 95730475
30 12 6/9 4/6
PTFE Ceramic 95730452 95730476
FKM Ceramic 95730453 95730477
PVDF EPDM Ceramic 95730454 95730478
PTFE Ceramic 95730455 95730479
FKM Ceramic 95730456 95730480
PP
EPDM Ceramic 95730457 95730481
FKM Ceramic 95730458 95730482
PVC EPDM Ceramic 95730459 95730483
60 9 9/12 4/6
PTFE Ceramic 95730460 95730484
FKM Ceramic 95730461 95730485
PVDF EPDM Ceramic 95730462 95730486
PTFE Ceramic 95730463 95730487

* Viscosity similar to water

34
SMART Digital
8
Cables and plugs

Accessories for small dosing pumps

Cables and plugs are used for the connection of the
dosing pump to external control devices, such as
process controllers, flow meters, level control units,

TM04 8267 0411

etc.
Cable material: PVC, 0.34 mm2
Plug type: M 12.
Fig. 26 Cable and plug

Technical data

Socket Application Pins Plug type Cable length [m] Product number
2 96609014
Analog pulse Straight 5 96609016
Input 4
External stop No cable 96698715
Angled 2 96693246

Low level
Input 4 Straight No cable 96698715
Empty tank

2 96632921
Straight 5 96632922
Output Analog 5
No cable 96609031
Angled 2 96699697
2 96609017
Relay 1 Straight 5 96609019
Output 4
Relay 2 No cable 96696198
Angled 2 96698716

35
 SMART Digital
8
E-box 150 Profibus (for DDA)
Accessories for small dosing pumps

The Grundfos E-box 150 (E-box = Extension Box) is a

Plug & Play Profibus fieldbus communication interface
for the integration of SMART Digital DDA dosing
pumps into a Profibus DP network. Fieldbus
communication allows to use the DDA dosing pump in

TM04 8455 0312

industrial automation systems (PLC; SCADA), where
advanced remote control and monitoring functions are
required:
Remote control of all settings, e.g. operation mode,
flow rate, etc. Fig. 27 E-box
Remote monitoring of all parameters, e.g. measured
flow, pressure, faults with cause, etc. Dimensions
The E-box 150 contains a standard Grundfos CIM 150
communication interface module for data transmission 

between a Profibus DP network and a Grundfos pump.

System integration is straightforward with the standard
GSD file (www.grundfos.com / WebCAPS).
DDA dosing pumps can be retrofitted easily with the


E-box 150: it is simply placed between the pump and


the mounting plate (DDA software version V2.10 or
higher required). The E-box 150 has a connecting
cable to plug into the pump directly.

Description Product number

E-box 150 97513994

TM04 8454 0312


Fig. 28 E-box, dimensions

Technical data
Supply voltage 30 VDC, 10 % (via M 12 plug of DDA)
Max. power consumption 5W
Cable length 160 mm
Max. relative humidity 96 %
Pollution degree 2
E-box data
IP65 according to IEC 60529
Enclosure class
NEMA 4X
Electrical safety class 3
Min. / max. ambient temperature 0/45 C
Approvals CE, CB, CSA-US, GOST, C-Tick
Data protocol GENIbus
GENIbus connection GENIbus connection type Three-wire RS-485
Transmission speed 9.6 kbits/s
Data protocol Profibus DP
Profibus implementation class DP-V0
Profibus connection type Two-wire RS-485 (lines: A, B)
Screened, double-twisted pair
Recommended cable type conductor cross-section: 0.25 - 1 mm2
Profibus specifications AWG: 24-18
100 m at 12000 kbits/s
Maximum cable length
1200 m at 9.6 kbits/s
Slave address (set in DDA display) 1-126
Line termination (set via DIP switches) On/off
Supported data rates 9.6 kbits/s to 12000 kbits/s

36
SMART Digital
8
Hoses

Accessories for small dosing pumps

Hoses are available in various materials, sizes and
lengths.

TM04 8268 0411

Fig. 29 Hoses

Technical data

Size
Max. pressure at 20 C
Max. flow rate [l/h]* (internal / outside diameter) Material Length [m] Product number
[bar]
[mm]
3 91835676
PE 13 10 91836504
50 91835680
3 96701733
7.5 4/6 PVC 0.5 10 96702133
50 96727418
3 95730337
ETFE 20 10 95730338
50 95730339
3 95730888
17 5/8 PE 13 10 96727393
50 95730889
3 96727409
PE 12 10 96727412
50 96727415
3 95730334
6/9 PVC 0.5 10 95730335
50 95730336
30
3 95730340
ETFE 20 10 95730341
50 95730342
3 96693751
6/12 PVC, textile-reinforced 23 10 96653571
50 91835686
3 96727395
PE 9 10 96705657
50 96727398
3 96727434
60 9/12 PVC 0.5 10 95730890
50 95724702
3 95730343
ETFE 13 10 95730344
50 95730345

* Viscosity similar to water

37
 SMART Digital
8
Foot valves
Accessories for small dosing pumps

Foot valves are installed at the lower end of the suction

hose. They are available either without level indication
or with low-level and empty-tank indication.
Foot valves include:
Weight
Strainer (mesh size approx. 0.8 mm)
Non-return valve
Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm and
9/12 mm

TM04 8476 0512

Pipe connection set: threaded, Rp 1/4", female
(stainless steel).

Foot valves with low-level and empty-tank indication

Fig. 30 Left: foot valve without level indication; right: foot
include additionally: valve with level indication
Reed-switch unit with two floaters
5 metres of cable with PE jacket Dimensions
M 12 plug to connect DDA, DDC, DDE or DDI

dosing pump

PE cap, 58 mm, for assembly in Grundfos
cylindrical tanks, or for use with tank adaptors.

The switch mode of the low-level and empty-tank
indication is factory-set to NO. The switch mode can
be set to NC by turning the floaters upside down. $ $

Electrical data of the level indication:


Max. voltage: 48 V
Max. current: 0.5 A *

Max. load: 10 VA.


*


*


TM04 8461 0312









  

Fig. 31 Left: stainless-steel foot valve; centre and right: PE

or PVDF foot valve, dimensions

Technical data

Material Product number

Max. flow rate [l/h] without level
Housing Gasket Ball with level indication
indication
FKM, EPDM Ceramic 98070951 98070966
PE
PTFE Ceramic 98070952 98070967
60 FKM, EPDM Ceramic 98070953 98070968
PVDF
PTFE Ceramic 98070954 98070969
SS PTFE SS 98070963 -

38
SMART Digital
8
Suction lances Dimensions

Accessories for small dosing pumps

Suction lances are installed at the lower end of the

*
suction hose. They are available either without level
indication or with low-level and empty-tank indication.
Their immersion depth is adjustable.
Suction lances include:
Strainer (mesh size approx. 0.8 mm)




Non-return valve
Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm and
9/12 mm
Adjustable tank connection with holes for e.g. relief
line. *


Suction lances with low-level and empty-tank
indication include additionally:
Reed-switch unit with 2 floaters

/
5 metres of cable with PE jacket
M 12 plug to connect DDA, DDC, DDE or DDI
dosing pump.

TM04 8460 0312



The switch mode of the low-level and empty-tank


indication is factory-set to NO. The switch mode can
be set to NC by turning the floaters upside down.
Electrical data of the level indication:
Fig. 33 Suction lance, dimensions
Max. voltage: 48 V
Max. current: 0.5 A Dimensions / Selection
Max. load: 10 VA.
Recommended
For dosing tank type Tank volume [l] immersion depth (L)
[mm]
40 400
60 500
100 690
Grundfos cylindrical tank
200 690
(see page 51)
300 980
500 1100
1000 1200
Grundfos square tank
TM04 8458 0312

100 690
(see page 50)*
120 820
L-ring drum*
220 980
Steel drum* 216 980
12, 33 (large cap) 400
Fig. 32 Suction lance Standard jerricans
25, 30, 33 500
according to EN 12712*
60 690
IBC* all sizes 1200

* suitable adaptors see page 41

39
 SMART Digital
8
Technical data
Accessories for small dosing pumps

Material Product number

Max. flow rate Max. immersion
[l/h] depth [mm]* Without level With level
Housing Gasket Ball
indication indication
FKM, EPDM Ceramic 98070978 98071074
PE
PTFE Ceramic 98070979 98071075
400
FKM, EPDM Ceramic 98070980 98071076
PVDF
PTFE Ceramic 98070981 98071077
FKM, EPDM Ceramic 98070990 98071086
PE
PTFE Ceramic 98070991 98071087
500
FKM, EPDM Ceramic 98070992 98071088
PVDF
PTFE Ceramic 98070993 98071089
FKM, EPDM Ceramic 98071002 98071098
PE
PTFE Ceramic 98071003 98071099
570
FKM, EPDM Ceramic 98071004 98071100
PVDF
PTFE Ceramic 98071005 98071101
FKM, EPDM Ceramic 98071014 98071110
PE
PTFE Ceramic 98071015 98071111
690
FKM, EPDM Ceramic 98071016 98071112
PVDF
PTFE Ceramic 98071017 98071113
60
FKM, EPDM Ceramic 98071026 98071122
PE
PTFE Ceramic 98071027 98071123
820
FKM, EPDM Ceramic 98071028 98071124
PVDF
PTFE Ceramic 98071029 98071125
FKM, EPDM Ceramic 98071038 98071134
PE
PTFE Ceramic 98071039 98071135
980
FKM, EPDM Ceramic 98071040 98071136
PVDF
PTFE Ceramic 98071041 98071137
FKM, EPDM Ceramic 98071050 98071146
PE
PTFE Ceramic 98071051 98071147
1100
FKM, EPDM Ceramic 98071052 98071148
PVDF
PTFE Ceramic 98071053 98071149
FKM, EPDM Ceramic 98071062 98071158
PE
PTFE Ceramic 98071063 98071159
1200
FKM, EPDM Ceramic 98071064 98071160
PVDF
PTFE Ceramic 98071065 98071161

* minimum immersion depth for all sizes: approx. 140 mm

40
SMART Digital
8
Accessories for suction lances and foot valves with level indication

Accessories for small dosing pumps

Adaptors for containers
These adaptors allow the installation of standard
suction lances (G 2 thread) and foot valves with level
indication (PE cap) on different types of containers.

TM04 8506 0712

Technical data

Product
Adaptor type For container type Remark
number
TM04 8470 0512

counter nut for tanks without threaded opening, e.g. 100-litre square tank or
PVC, grey 98071170
1000-litre cylindrical tank

containers with 2" NPT threaded opening PVC, grey 98156690

TM04 8472 0512 TM04 8473 0512 TM04 8471 0512

drums with S 70 x 6 coarse thread (MAUSER 2") PE, blue 98071171

drums with S 56 x 4 coarse thread (TriSure) PE, orange 98071172

jerricans with small opening (approx. 36), according to EN 12713 PE, green 98071173
jerricans with medium-sized opening (approx. 45), according to EN 12713 PE, yellow 98071174
jerricans with large opening (approx. 57), according to EN 12713 PE, brown 98071175
US containers with bung hole of 63 mm (ASTM International) PE, white 98071176

IBC (Intermediate Bulk Container) with opening of 150 mm, S 160 x 7 PE, black 98071177

Emission protection kits M-12-plug-to-flat-plug adaptor

Gas emitted by liquid in a container can cause bad The adaptor allows to connect suction lances or foot
odour and corrosion. Emission protection kits help valves with level indication to pumps with a level input
avoid such problems. Suction lances can be retrofitted designed for flat plugs (e.g. DMX and DMH with AR
with emission protection kits. control unit).
Two variants are available: Order data
Emission protection kit with snifting valve: no gas
can escape from the container, but air can be drawn Description Product number
in. M-12-plug-to-flat-plug adaptor 96635010
Emission protection kit for use with filter: gas can
escape from the container and air can be drawn in.
The kit can be connected to a filter by means of a
4/6 mm hose.
They include:
gasket for the tank adaptor
snifting valve or hose nipple 4/6mm
(hose is not included)
gasket for the cable outlet.
Order data

Description Remark Product number

Emission protection kit
can be retrofitted 98071178
with snifting valve
Emission protection kit for
can be retrofitted 98071179
use with filter

41
 SMART Digital
8
Injection units
Accessories for small dosing pumps

Injection units connect the dosing line with the process

line. They ensure a minimum backpressure of 0.7 bar,
and avoid backflow of the dosing liquid.
In general, they include:
Injection pipe. PP, PVC and PVDF versions can be
shortened.
Spring-loaded non-return valve with Tantal spring.
Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm,
and 9/12 mm.
Pipe connection set: threaded, Rp 1/4", female
(stainless steel).

Standard injection units

Dimensions
G 1/2

G 1/2

TM04 8281 0411

TM04 8280 0411

L2 L1
L2 L1

Fig. 34 Standard injection unit, PP, PVC, PVDF version Fig. 35 Standard injection unit, stainless-steel version

Technical data

Max. flow rate Max. pressure Material Dimensions

Product number
[l/h] [bar] Housing Gasket Ball L 1 [mm] L 2 [mm]
FKM Ceramic 100 47 95730904
PP
EPDM Ceramic 100 47 95730908
FKM Ceramic 100 47 95730912
PVC EPDM Ceramic 100 47 95730916
16
PTFE Ceramic 100 47 95730920
FKM Ceramic 100 47 95730924
60
PVDF EPDM Ceramic 100 47 95730928
PTFE Ceramic 100 47 95730932
100 Stainless steel PTFE Stainless steel 27 50 95730936
FKM Ceramic 300 47 95730940
16 PVC EPDM Ceramic 300 47 95730944
PTFE Ceramic 300 47 95730948

Injection units with lip valve Dimensions

Injection units with lip valve are typically used to add
G 1/2

sodium hypochlorite solution to water with a high

carbonate content. The FKM lip prevents
TM04 8282 0411

crystallisation and blocking caused by alkali carbonate

reactions at the point of injection.
L2 L1

Fig. 36 Injection unit with lip valve

Technical data

Max. flow rate Max. pressure Material Dimensions

Product number
[l/h] [bar] Housing Gasket Ball L 1 [mm] L 2 [mm]
60 16 PVC FKM Ceramic 55 59 95730964

42
SMART Digital
8
Injection units with ball valve Dimensions

Accessories for small dosing pumps

Injection units with ball valve are used for applications
where the injection point must be closable. The ball

G 1/2
valve is placed between the injection pipe and the
spring-loaded non-return valve. Thus, the dosing line

TM04 8284 0411

can be completely disconnected from the process.
The non-return valve can be disassembled and
cleaned without stopping the process and emptying L2 L1

the process line.

Fig. 37 Injection unit with ball valve

Technical data

Max. flow rate Max. pressure Material Dimensions

Product number
[l/h] [bar] Housing Gasket Ball L 1 [mm] L 2 [mm]
FKM Ceramic 100 183 95730952
16 PVC
60 EPDM Ceramic 100 183 95730956
64 Stainless steel PTFE Stainless steel 27 138 95730960

Injection units, withdrawable for cleaning Dimensions

These injection units are used where regular cleaning

G 1/2
of the injection pipe is required. The construction
allows the withdrawal of the injection unit from the
process line and the cleaning of it, without stopping the
water flow. The injection point can be closed with the

TM04 8285 0411

integrated ball valve. The immersion depth of the
injection pipe can be adjusted.
L2 L1

Fig. 38 Injection unit, withdrawable for cleaning

Technical data

Max. flow rate Max. pressure Material Dimensions

Product number
[l/h] [bar] Housing Gasket Ball L 1 [mm] L 2 [mm]
FKM Ceramic 185 280 95730968
60 10 PVC
EPDM Ceramic 185 280 95730972

Hot-injection units with ball valve Dimensions

Hot-injection units with ball valve can be used for direct
injection of dosing liquid into processes with a
G 1/2
temperature of up to 120 C.
In addition, these injection units include:
TM04 8286 0411
Injection pipe, stainless steel.
Ball valve installed between the injection pipe and
the cooling pipe, stainless steel.
L2 L1
Bendable cooling pipe, stainless steel, length 1 m.
Fig. 39 Hot-injection unit with ball valve

Technical data

Max. flow rate Max. pressure Material Dimensions

Product number
[l/h] [bar] Housing Gasket Ball L 1 [mm] L 2 [mm]
16 PVDF PTFE Ceramic 27 1158 95730976
60
64 Stainless steel PTFE Stainless steel 27 1158 95730980

43
 SMART Digital
8
Multi-function valves, pressure relief valves, pressure loading valves
Accessories for small dosing pumps

Multi-function valves combine the functions of

pressure relief valves and pressure loading valves.
In addition, they allow deaeration of the pump and
emptying of the discharge line for maintenance.
Pressure relief valves, or safety valves, protect the
pump and the discharge installations against
excessive pressure. All pressurised dosing

TM04 8287 0411

installations should include a pressure relief valve.
Pressure loading valves maintain a certain
backpressure for the pump. They are used in
applications with too low backpressure or no
backpressure at all. Pressure loading valves are also Fig. 40 Multi-function valve, pressure relief valve,
used to prevent syphoning, when the admission pressure loading valve
pressure is higher than the backpressure.
They provide a constant backpressure for the dosing
pump when the system pressure is fluctuating.

Multi-function valves
A multi-function valve is mounted directly on the pump Dimensions
discharge side. The top connection is for the discharge
line, the side connection leads the relief liquid back
into the tank. 0

45
6
Loading pressure, adjustable from 1 to 4 bar, is

92
factory-set to 3 bar.
47

Relief pressure, adjustable from 7 to 16 bar, is

TM04 8288 0411

factory-set to 10 bar or 16 bar.
Maximum system pressure 16 bar. G 5/8
139
Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm, 45

and 9/12 mm.

Fig. 41 Multi-function valve

Technical data

Material Product number

Max. flow rate
[l/h] Relief pressure Relief pressure
Housing Connections Gasket Diaphragm
10 bar 16 bar
FKM PTFE 95704585 95730821
PP
EPDM PTFE 95704591 95730822
FKM PTFE 95730807 95730823
PVC EPDM PTFE 95730808 95730824
60 PVDF
PTFE PTFE 95730809 95730825
FKM PTFE 95730810 95730826
PVDF EPDM PTFE 95730811 95730827
PTFE PTFE 95730812 95730828

44
SMART Digital
8
Pressure relief valves Dimensions

Accessories for small dosing pumps

Pressure relief valves are installed in the discharge 21(22)
48(20)
line near the pump, using the 2 in-line connections.
The side connection leads the relief liquid back into the

78
(-)
tank.
Relief pressure, adjustable from 5 to 10 bar, is

96(40)

68(68)
factory-set to 10 bar, or
Relief pressure, adjustable from 7 to 16 bar, is

TM04 8290 0411

factory-set to 16 bar. 4.5(-)
Maximum system pressure 16 bar.
Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm, 82(82)

and 9/12 mm. Fig. 42 Pressure relief valve. Dimensions in brackets

Pipe connection set: threaded, Rp 1/4", female apply to stainless-steel version.
(stainless steel).

Technical data

Material Product number

Max. flow rate [l/h] Relief pressure Relief pressure
Diaphragm Housing and connections Gasket
10 bar 16 bar
PP FKM / EPDM 95730757 95730773
FKM / EPDM 95730758 95730774
PVC
PTFE 95730759 95730775
60 PTFE
FKM / EPDM 95730760 95730776
PVDF
PTFE 95730761 95730777
Stainless steel No gaskets 95730771 95730783

Pressure loading valves Dimensions

Pressure loading valves are installed in the discharge
21 (22)
line after the pressure relief valve, and after the
pulsation damper, if fitted.
78
(-)

Loading pressure, adjustable from 1 to 5 bar, is

factory-set to 3 bar.
96 (40)

Maximum system pressure: 16 bar. 68 (68)

Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm,

TM04 8292 0411

and 9/12 mm.
Pipe connection set: threaded, Rp 1/4", female 4.5 (-)

(stainless steel).
82 (82)

Fig. 43 Pressure loading valve. Dimensions in brackets

apply to stainless-steel version.

Technical data

Material
Max. flow rate [l/h] Product number
Diaphragm Housing and connections Gasket
PP FKM / EPDM 95730741
FKM / EPDM 95730742
PVC
PTFE 95730743
60 PTFE
FKM / EPDM 95730744
PVDF
PTFE 95730745
Stainless steel No gaskets 95730751

45
 SMART Digital
8
Pressure valves Dimensions
Accessories for small dosing pumps

Pressure valves provide a constant backpressure of

3 bar. They are particularly required for DDA-FC or
DDA-FCM pumps at very small flow rates.
Pressure valves are installed either directly on the
pump discharge side, or on the pressure relief valve.

87
Loading pressure, 3 bar, is not adjustable.
Maximum system pressure: 16 bar.
Spring material: Alloy C-4 (NiMo16CrTi, material
number 2.4610).

TM04 8293 0411

No connections included.

G 5/8

Fig. 44 Pressure valve

Technical data

Material
Max. flow rate [l/h] Product number
Ball Housing Gaskets
FKM 95730325
PP
EPDM 95730326
FKM 95730327
PVC EPDM 95730328
Ceramic
60 PTFE 95730329
FKM 95730330
PVDF EPDM 95730331
PTFE 95730332
Stainless steel Stainless steel PTFE 95730333

46
SMART Digital
8
Pump connection kits and inlay kits

Accessories for small dosing pumps

Retrofit pump connection kits and inlay kits for the
integration of Grundfos standard pumps into
installations with various sizes of hoses or pipes.

TM04 8294 0411

TM04 8295 0411

A pump connection kit includes:
1 set of inlays
1 union nut.
An inlay kit includes:
2 sets of inlays. Fig. 45 Left: pump connection kit; right: inlay kit

Technical data

Product number
Connection type Size Material
Connection kit Inlay kit
PP 97691902 -
4/6 mm, 6/9 mm, 6/12 mm, 9/12 mm PVC 97691903 -
PVDF 97691904 -
Hose (cone and ring)
PP 97691905 -
0.17" x 1/4", 1/4" x 3/8", 3/8" x 1/2" PVC 97691906 -
PVDF 97691907 -
PP 97702474 95730984
4/6 mm, or 0.17" x 1/4" PVC 97702485 95730720
PVDF 97702495 95730729
PP 98153922 98153977
4/9 mm PVC 98153944 98154006
PVDF 98153949 98154029
PP 97702475 95730711
5/8 mm PVC 97702486 95730721
PVDF 97702496 95730730
PP 97702476 95730712
6/8 mm PVC 97702487 95730722
PVDF 97702497 95730731
PP 97702477 95730713
Hose (cone and ring) 6/9 mm PVC 97702488 95730723
PVDF 97702498 95730732
PP 97702478 95730714
6/12 mm PVC 97702489 95730724
PVDF 97702499 95730733
PP 97702479 95730715
9/12 mm PVC 97702490 95730725
PVDF 97702500 95730734
PP 97702482 95730718
1/4" x 3/8 PVC 97702492 95730727
PVDF 97702503 95730737
PP 97702483 95730719
3/8" x 1/2" PVC 97702493 95730728
PVDF 97702504 95730738
PP 97702481 95730717
Hose (cutting ring type) 1/8" x 1/4"
PVDF 97702502 95730736
PP 97702480 95730716
Pipe welding External diameter 16 mm
PVDF 97702501 95730735
Pipe cementing Internal diameter 12 mm PVC 97702491 95730726
PP 97702484 -
PVC 97702494 -
Pipe, threaded, male 1/2" NPT
PVDF 97702505 -
Stainless steel 97702508 -
Rp 1/4" Stainless steel 97702472 95730739
Pipe, threaded, female
1/4" NPT Stainless steel 97702473 95730740
4/6 mm Stainless steel 97702506 -
Pipe (cutting ring type)
8/10 mm Stainless steel 97702507 -

47
 SMART Digital
8
Adaptors
Accessories for small dosing pumps

Threaded adaptors A threaded adaptor kit includes:

Threaded adaptors are used to convert between 1 adaptor
different threaded connection sizes. 1 O-ring.
Technical data

Threaded connection size Material

Type Product number
Female Male Housing Gaskets
PP FKM / EPDM 95730407
TM04 8296 0411 FKM / EPDM 95730408
PVC
G 3/8 G 5/8 PTFE 95730409
FKM / EPDM 95730410
PVDF
PTFE 95730411
PP FKM / EPDM 95730412
FKM / EPDM 95730413
TM04 8297 0411

PVC
G 5/8 G 3/8 PTFE 95730414
FKM / EPDM 95730415
PVDF
PTFE 95730416
PP FKM / EPDM 95730417
FKM / EPDM 95730418
TM04 8298 0411

PVC
G 5/8 G 3/4 PTFE 95730419
FKM / EPDM 95730420
PVDF
PTFE 95730421
PP FKM / EPDM 95730422
TM04 8299 0411

FKM / EPDM 95730423

PVC
G 5/8 G 1 1/4 PTFE 95730424
FKM / EPDM 95730425
PVDF
PTFE 95730426
PP FKM / EPDM 95730427
FKM / EPDM 95730428
TM04 8300 0411

PVC
G 5/8 M 20 x 1.5 PTFE 95730429
FKM / EPDM 95730430
PVDF
PTFE 95730431

FKM / EPDM 98154048

TM04 8475 0612

G 5/8 M 30 x 3.5 PVDF

PTFE 98154054

PP FKM / EPDM 95730432

TM04 8301 0411

FKM / EPDM 95730433

PVC
G 1 1/4 G 5/8 PTFE 95730434
FKM / EPDM 95730435
PVDF
PTFE 95730436

Union nut adaptors

Union nut adaptors consist of a rigid pipe with union
nuts on both ends. They have neither gaskets nor
glued or welded connections.
Technical data

Threaded connection size Material

Type Product number
Female Female Housing

PVC 95730437
TM04 8306 0411

G 5/8 G 5/8 PP 95730438

PVDF 95730439

48
SMART Digital
8
Hose-to-hose and hose-to-pipe adaptors

Accessories for small dosing pumps

Technical data

Connections Material
Type Description Housing and Product number
Side 1 Side 2 Gaskets
connections
PP FKM / EPDM 95730367
FKM / EPDM 95730368
For hoses 4/6 mm, 6/9 mm, 6/12 mm, PVC
PTFE 95730369
9/12 mm
FKM / EPDM 95730370
PVDF
PTFE 95730371
Valve housing with two
PP FKM / EPDM 95730356
male threads G 5/8
FKM / EPDM 95730357
TM04 8302 0411

PVC
Without PTFE 95730358
FKM / EPDM 95730359
PVDF
PTFE 95730360
Without Threaded Rp 1/4 Stainless steel PTFE 95730361
For hoses
FKM / EPDM 95730378
4/6 mm,
TM04 8360 0711

Pipe cementing end on 6/9 mm, Internal 12 mm PVC

one side, male thread 6/12 mm, PTFE 95730379
G 5/8 on the other side 9/12 mm
FKM / EPDM 95730365
Without Internal 12 mm PVC
PTFE 95730366
For hoses PP FKM / EPDM 95730377
4/6 mm, FKM / EPDM 95730380
6/9 mm, External 16 mm
Pipe welding end on one PVDF
TM04 8303 0411

6/12 mm, PTFE 95730381

side, male thread G 5/8 9/12 mm
on the other side PP FKM / EPDM 95730362
Without External 16 mm FKM / EPDM 95730363
PVDF
PTFE 95730364

T-pieces
Technical data

Connections Material
Type Description Housing and Product number
Bottom Top Side Gaskets
connections
PP FKM / EPDM 95730387
FKM / EPDM 95730388
For hoses 4/6 mm, 6/9 mm, 6/12 mm, PVC
PTFE 95730389
9/12 mm
FKM / EPDM 95730390
PVDF
Three male PTFE 95730391
threads G 5/8 PP FKM / EPDM 95730346
TM04 8304 0411

FKM / EPDM 95730347

PVC
- Without - PTFE 95730348
FKM / EPDM 95730349
PVDF
PTFE 95730350
PP FKM / EPDM 95730397
For hoses
4/6 mm, FKM / EPDM 95730398
PVC
6/9 mm, PTFE 95730399
Two male 6/12 mm, FKM / EPDM 95730400
threads G 5/8, 9/12 mm PVDF
Union nut PTFE 95730401
one female Without
G 5/8 PP FKM / EPDM 95730351
TM04 8305 0411

connection with
union nut FKM / EPDM 95730352
PVC
Without PTFE 95730353
FKM / EPDM 95730354
PVDF
PTFE 95730355

49
 SMART Digital
8
Dosing tanks
Accessories for small dosing pumps

Square tank, 100 litres Dimensions

The closed, square tank has a screw cap and a
152
mounting platform for one pump or two pumps in
parallel.
The pump mounting platform is higher than the screw
cap to protect pumps and connections when filling
chemicals into the tank.
Tank material: MDPE

670
Weight: 15 kg

540
Wall thickness: 4 mm
Liquid temperature: -20 C to +45 C.
SMART Digital pumps can be fitted directly on the
mounting platform by means of brass inserts moulded
into the platform. For other pumps, please use a
console. M5

The square tank is prepared for a G 3/4 drain valve.

When using a rigid suction line in the tank, choose the

98
counter nut for fixing (see page 41).

500

98

98

TM04 8308 0411

137
192
500

Fig. 47 Square tank, dimensions

Order data
TM04 8307 0411

Tank volume [l] Product number

100 96489271

Fig. 46 Square tank

50
SMART Digital
8
Cylindrical tanks

Accessories for small dosing pumps

Cylindrical tanks are available transparent or black.
They have a litre scale and a black screw cap.
Tank material: LLDPE, UV-stabilised
Liquid temperature: -20 C to +45 C.
All cylindrical tanks are prepared for a G 3/4 opening
for a drain valve, and have a screw plug (PE/EPDM).
The cylindrical tanks with volumes of 60, 100, 200, 300
and 500 litres include additionally:
Threaded M 6 inserts for the assembly of a SMART
Digital, a DDI, or a DMX model 221 dosing pump.

TM04 8468 0412

For other pumps, please use a console.
A G 2 opening for a suction lance or a foot valve,
closed with a screw plug
A flange for an electric mixer with threaded inserts
Fig. 48 Cylindrical tank, 60 litres
Threaded M 6 inserts at the bottom part for floor
mounting with a set of floor-mounting brackets
(see page 53).

Technical data

Tank volume Weight Product number

Prepared for direct assembly of an electric mixer
[l] [kg] Transparent Black
40 - 3.4 96688081 95701166
- 5.5 98148805 98149053
60
yes 5.5 98150038 98150040
- 7.5 98149057 98149082
100
yes 7.5 98150051 98150052
- 11.5 98149215 98149224
200
yes 11.5 98150053 98150054
- 13 98149245 98149252
300
yes 13 98150055 98150056
- 28 98149266 98149269
500
yes 28 98150057 98150058
- 40 96688086 95706305
1000
yes, with reinforced beam 48 96689131 95704476

Dimensions

160
420

350

Rp 3/4"
45

420
160

TM04 8310 0411

Fig. 49 Cylindrical tank, 40 litres

51
 SMART Digital
8
Accessories for small dosing pumps




O
O
O

O



*



*



0[ 

0[ 

 0[


 
0[

0[ 



0[



TM04 8465 0412

TM04 8467 0412



*  *

Fig. 50 Cylindrical tank, 60 and 100 litres Fig. 52 Cylindrical tank, 500 litres


160
O
O
O

O

*
1260



1150

0[ 
Rp 3/4"
50

 1080

0[



0[




TM04 8466 0412

TM04 8315 0411

 *

Fig. 51 Cylindrical tank, 200 and 300 litres Fig. 53 Cylindrical tank, 1000 litres

52
SMART Digital
8
Collecting tray

Accessories for small dosing pumps

The collecting tray is available in several sizes to suit
the respective dosing tank size. It collects chemicals
that might leak out of the tank, and protects the

TM04 8316 0411

environment.
Material: PE
Colour: transparent.

Fig. 54 Collecting tray

For tank size [l] Volume [l] Dimensions (diameter x height) [mm] Product number
60 80 500 x 545 96726831
100 120 500 x 700 96726832
200 210 770 x 595 98150059
300 400 770 x 960 96726834
500 500 860 x 980 95701272
1000 1000 1150 x 1080 96726836

Accessories for dosing tanks

270

140
283

120

TM04 8477 0512

TM04 8318 0411

70

Fig. 55 Dissolving hopper, dimensions Fig. 56 Handheld mixer

Technical data

Description Specifications Material Product number

Drain valve for installation in the threaded
Dosing tank connection G 3/4 PVC 96689132
sleeve of the dosing tank
Ventilation valve Spring-loaded, opening pressure 0.05 bar PVC / FKM / glass 96694401
Dosing tank connection: DN 40 through-bolt;
Dissolving hopper for washing powders into
water connection: G 5/4, with union nut and inlay for PVC PVC 96726979
the dosing tank
pipe (cementing diameter 25 mm)
Shaft length 1200 mm, length can be adapted to the
Handheld mixer for use in dosing tanks corresponding dosing tank, with DN-15 through bolt for PE 98133793
connection at the dosing tank
Set of floor-mounting brackets 4 floor-mounting brackets with fixing screws 98149921
Set of screws for mounting a pump on a
for pump types DDA, DDC, DDE Stainless steel 95730862
100-litre square tank
Set of screws for mounting a pump on a 60-,
for pump types DDA, DDC, DDE, DDI, DMX model 221 Stainless steel 95730863
100-, 200-, 300-, or a 500-litre cylindrical tank
Set of screws for mounting a pump on a
for pump types DDA, DDC, DDE, DDI, DMX model 221 PP 95730864
40-litre or a 1000-litre cylindrical tank

53
 SMART Digital
8
Water meter
Accessories for small dosing pumps

The in-line water meter with potential-free pulse signal

is suitable for use in flow-proportional dosing
applications.
Qn 1.5 and Qn 2.5 meters are of the multi-jet, dry
dial type, for cold water up to 30 C, or hot water up

TM04 8317 0411

to 90 C.
Qn 15 meters and up are of the helical vane type,
for cold water up to 50 C, or hot water up to 120 C.
Max. pressure: 16 bar.
If the water meter is connected directly to the pump Fig. 57 Water meter
pulse input, use a control plug (PN 96698715).
Qn 1.5 to Qn 15 meters are threaded.
Qn 40 to Qn 150 meters are flanged.
Cable length: 3 m.

Maximum Transitional Minimum Product number

Maximum
Qn Pulse rate short-period capacity with capacity with
pressure Maximum water temperature
[m3/h] [l/pulse] capacity error 2 % error 5 %
[bar]
[m3/h] [l/h] [l/h] 30 C 50 C 90 C 120 C
1.5* 1 3 16 120 50 96446846 - 96446897 -
2.5* 2.5 5 16 200 70 96446847 - 96446898 -
15* 10 30 16 3000 450 - 96446848 - 96446899
1.5* 0.25 3 16 120 50 96482640 - 96482643 -
2.5* 0.25 5 16 200 70 96482641 - 96482644 -
15* 2.5 30 16 3000 450 96482642 - 96482645 -
40** 100 80 10 4000 700 - 96446849 - 96446900
60** 25 120 10 6000 1200 - 96446850 - 96446901
150** 100 300 10 12000 3000 - 96446851 - 96446902

* Maximum load, Reed contact: 30 VAC/VDC, 0.2 A.

** Maximum load, Namur contact: 8-12 VDC, 1 kOhm (requires external power supply).

Dimensions

Port-to-port length Port-to-port length incl. kit

Size Connections Installation kit connection
[mm] [mm]

Threaded connection
Qn 1.5 G 3/4 G 1/2 165 245
Qn 2.5 G1 G 3/4 190 288
Qn 15 G 2.5 G2 300 438
Flanged connection
Qn 40 DN 80 225 -
Qn 60 DN 100 250 -
Qn 150 DN 150 300 -

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9. Pumped liquids

Pumped liquids
The resistance table below is intended as a general The data shown are based on information from various
guide for material resistance (at room temperature), sources available, but many factors (purity,
and does not replace testing of the chemicals and temperature, abrasive particles, etc.) may affect the
pump materials under specific working conditions. chemical resistance of a given material.
Note: Some of the liquids in this table may be toxic,
corrosive or hazardous. Please be careful when
handling these liquids.

Material
Pumped liquid (20 C)

(Accessories)
Dosing head Gasket Ball

SS 1.4401

Ceramic
Chemical Concentration

EPDM
Description

PVDF

PTFE
formula %

FKM
PVC
PP

PE
25
Acetic acid CH3COOH 60
85
Aluminium chloride AlCl3 40
Aluminium sulphate Al 2(SO4)3 60
Ammonia, aqueous NH4OH 28
Calcium hydroxide 7 Ca(OH)2
Calcium hypochlorite Ca(OCl)2 20
10
Chromic acid H2CrO4 30
50
Copper sulphate CuSO4 30
Ferric chloride 3 FeCl3 60
Ferric sulphate 3 Fe 2(SO4)3 60
Ferrous chloride FeCl2 40
Ferrous sulphate FeSO 4 50
Fluosilicic acid H2SiF6 40
< 25
Hydrochloric acid HCl
25-37
Hydrogen peroxide H 2O 2 30
30
Nitric acid HNO3 40
70
Peracetic acid CH3COOOH 5-15
Potassium hydroxide KOH 50
Potassium permanganate KMnO 4 10
Sodium chlorate NaClO3 30
Sodium chloride NaCl 30
Sodium chlorite NaClO2 20
30
Sodium hydroxide NaOH
50
Sodium hypochlorite NaOCl 12-15
Sodium sulphide Na 2S 30
Sodium sulphite Na2SO3 20
Sodium thiosulfate Na2S2O3 10
Sulphurous acid H 2SO3 6
< 80
Sulphuric acid 4 H2SO4 80-96
98
Resistant 3 Risk of crystallisation.
Limited resistance 4 Reacts violently with water and generates much heat.
(Pump should be absolutely dry before dosing sulphuric acid.)
Not resistant 7 Once the pump is stopped, calcium hydroxide will sediment rapidly.
For further information, see "Pumped liquid guide".

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10. Further product documentation

Further product documentation

WebCAPS
WebCAPS is a Web-based Computer Aided Product
Selection program available on www.grundfos.com.
WebCAPS contains detailed information on more than
185 000 Grundfos products in more than 20 languages.
In WebCAPS, all information is divided into 6 sections:
Catalogue
Literature
Service
Sizing
Replacement
CAD drawings.

Catalogue

With a starting point in areas of applications and pump types,

this section contains
technical data
curves (QH, Eta, P1, P2, etc) which can be adapted to the
density and viscosity of the pumped liquid and show the
number of pumps in operation
product photos
dimensional drawings
wiring diagrams
quotation texts, etc.

Literature

In this section you can access all the lastest documents of a

given pump, such as
data booklets
Installation and operating instructions
service documentation, such as Service kit catalogue and
Service kit instructions
quick guides
product brochures, etc.

Service

This section contains an easy-to-use interactive service

catalogue. Here you can find and identify service parts of both
existing and cancelled Grundfos pumps.
Furthermore, this section contains service videos showing you
how to replace service parts.

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Further product documentation

Sizing 0 1

With a starting point in different application areas and installation

examples, this section gives easy step-by-step instructions in
how to
select the most suitable and efficient pump for your installation
carry out advanced calculations based on energy
consumption, payback periods, load profiles, lifecycle costs,
etc.
analyse your selected pump via the built-in lifecycle cost tool
determine the flow velocity in wastewater applications, etc.

Replacement

In this section you find a guide to select and compare

replacement data of an installed pump in order to replace the
pump with a more efficient Grundfos pump.
The section contains replacement data of a wide range of pumps
produced by other manufacturers than Grundfos.

Based on an easy step-by-step guide, you can compare

Grundfos pumps with the one you have installed on your site.
After having specified the installed pump, the guide suggests a
number of Grundfos pumps which can improve both comfort and
efficiency.

CAD drawings

In this section it is possible to download 2-dimensional (2D) and

3-dimensional (3D) CAD drawings of most Grundfos pumps.

The following formats are available in WebCAPS:

2-dimensional drawings
.dxf, wireframe drawings
.dwg, wireframe drawings.

3-dimensional drawings
.dwg, wireframe drawings (without surfaces)
.stp, solid drawings (with surfaces)
.eprt, E-drawings.

WinCAPS
WinCAPS is a Windows-based Computer Aided
Product Selection program containing detailed
informtion on more than 185,000 Grundfos products in
more than 22 languages.
The program contains the same features and functions
as WebCAPS, but is an ideal solution if no Internet
connection is available.
WinCAPS is available on CD-ROM and updated once
a year.

Fig. 58 WinCAPS CD-ROM

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GO CAPS
Further product documentation

Mobile solution for professionals on the GO!

CAPS functionality on the mobile

workplace.

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 ECM: 1116599
95724709 0713

GRUNDFOS A/S

www.grundfos.com
Telephone: +45 87 50 14 00
DK-8850 Bjerringbro . Denmark
The name Grundfos, the Grundfos logo, and be think innovate are registered trademarks owned by Grundfos Holding A/S or Grundfos A/S, Denmark. All rights reserved worldwide. Copyright Grundfos Holding A/S