Fosroc Galvafroid constructive solutions

Zinc rich cold galvanising coating

Uses Drying time : <1 Hour

To provide a galvanic protection on iron and steel. It can be (BS 4652:1971)
used as a self-finish or as a durable rust inhibiting primer Recoating time : 24 hours minimum
beneath selected top coats. It is recommended for the Salt spray test : No sign of blistering or
protection of structural steelwork, agricultural and construction (BS 4652: 1971) discolouration on the
plant and machinery, gates, railings, iron pipework and surface after 10 hours
guttering, rust prevention of in-situ welding work and may exposure
also be used as a rebar primer. Resistance to Impact : No damage was sustained
(BS 4652: 1971) under impact
Advantages
Specification
! Protects ferrous metals
The anticorrosive primer shall be Galvafroid, a zinc rich material
! Suitable as a primer or self-finish
specifically designed to provide a rust inhibiting protection to
! Prevents rust creep ferrous metalwork.
! Easily applied by brush or roller
Instructions for use
Description
Preparation
Galvafroid zinc rich coating is formulated as an easily applied,
All ferrous surfaces must be clean and free from oil, grease,
cold galvanising protection against corrosion on all ferrous
mill scale, rust and existing coatings. This is best achieved
metals. Galvafroid has a mid-grey, matt finish.
by grit blasting, although thorough wire brushing can be
sufficient. Some rust removers based on phosphoric acid
Technical support
tend to leave an electrically insulating film on ferrous metals
Fosroc offers a comprehensive range of high performance, and must not be used.
high quality repair, maintenance and construction products.
Mixing
In addition, Fosroc offers a technical support service to
specifiers, end-users and contractors as well as on-site Galvafroid must be thoroughly stirred to give a uniform product
technical assistance. prior to application. It is recommended that the contents are
stirred periodically during application to avoid settlement.
Design criteria
Galvafroid is supplied at the correct consistency for direct
Galvafroid should be applied in two coats when employed as application from the tin but, should it be found necessary to
a self-finish and one coat when used as a primer. To achieve thin, only Galvafroid Thinner should be added, at a rate not
the correct protection, Galvafroid must be applied on the exceeding 1 litre of thinner to 8 litres of Galvafroid.
substrate at the coverage recommended.
Application

Properties In order to obtain the protective properties of Galvafroid, it is

important that the correct rate of application is achieved.
Pigment volume
concentration : 75 to 80% Number of coats : 1 or 2
Flexibility : No cracking, flaking or
The minimum application temperature is 5C.
(BS4652:1971) detachment from substrate
was observed All prepared surfaces should be treated with one or more
Zinc content by volume coats of Galvafroid. The material should be liberally applied
on dry film : 61% without any attempt to brush or roll out. The required thickness
Zinc content by weight of coating may be built up by successive applications of
on dry film : 90% Galvafroid when the previous coat is completely dry.
Galvafroid
Fosroc Galvafroid

Overcoating Estimating

Although usable as a self-finish, it is recommended that Supply

Galvafroid be overcoated to protect from mechanical damage Galvafroid : 1.9 litre tins
and chemical attack outside pH 5-9. Galvafroid Thinner : 0.5 litre tins

It is recommended that the Galvafroid coating be allowed to Coverage

weather for at least 3 days before proceeding. Overcoating Galvafroid : 16 m2/litre as primer
should take place with a non-saponifiable material, such as 8 m2/litre as self-finish
a solvent-based acrylic or chlorinated rubber material.
Cellulose, bituminous, alkyd and water-based coatings are Precautions
not suitable.
Health and safety
Cleaning
Galvafroid and Galvafroid Thinner should not come in contact
Galvafroid should be removed from tools and equipment with with the skin and eyes or be swallowed. Ensure adequate
Galvafroid Thinner immediately after use. Dried material can ventilation and avoid inhalation of vapours. Some people are
only be removed mechanically. sensitive to resins, hardeners and solvents. Wear suitable
gloves and eye protection. If working in a confined area,
Limitations suitable respiratory protective equipment must be used. The
- Galvafroid is formulated for application to clean ferrous use of barrier creams provides additional skin protection. In
substrates and should not be used on rusty, corroded case of contact with skin, rinse with plenty of clean water,
surfaces. then cleanse with soap and water. Do not use solvent. In
case of contact with eyes, rinse immediately with plenty of
- Galvafroid should not be applied over existing coatings or clean water and seek medical advice. If swallowed, seek
surfaces treated with phosphoric acid based rust medical attention immediately - do not induce vomiting.
removers.
Fire
- Galvafroid should not be used on surfaces in contact with
drinking water or exposed to soft water at temperatures Galvafroid and Galvafroid Thinner are flammable. Keep away
above 60C. from sources of ignition. No smoking. In the event of fire,
extinguish with CO2 or foam. Do not use a water jet.
- Galvafroid should not be overcoated with materials
containing strong solvents such as chlorinated and Flash points
aromatic hydrocarbons, esters and ethers. Galvafroid : 41C
Galvafroid Thinner : 41C
Storage For further information, refer to the Product Safety Data Sheet.
Galvafroid has a shelf life of 12 months if kept in a dry store
between 5C and 20C in the original, unopened container.

* Denotes the trademark of Fosroc International Limited

See separate data sheet

Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for
the Supply of Goods and Service. All Fosroc datasheets are updated on a regular basis. It is the users responsibility to
obtain the latest version.

Head Office
telephone: (+9714) 2039699 fax: (+9714) 2859649 email: [email protected]
Al Gurg Fosroc LLC
Regional offices
Post Box 657, Dubai Abu Dhabi, Al Gurg Fosroc telephone: 673 1779 fax: 673 1449 email: [email protected]
United Arab Emirates Bahrain, YBA Kanoo telephone: 17738200 fax: 17732828 email: [email protected]
Kuwait, Boodai telephone: 4817618 fax: 4832124 email: [email protected]

www.fosroc.com
Oman, Al Amana telephone: 24815080 fax: 24817554 email: [email protected]
Qatar, Tadmur telephone: 4432365 fax: 4419517 email: [email protected]

UAE/0351/08/C