Sulzer Chemtech

Turn Around Services (TAS)

and Replacement Equipment
for Mass Transfer Components
For refining, gas processing,
petrochemical, chemical
and other processing plants.
Sulzer Chemtech the mass transfer experts that
understand the sense of urgency to meet your challenges
0604 2500-10

Sulzer Chemtech has over 40 years of experience in pro-

viding outstanding mass transfer technology, process
engineering and equipment. Our global coverage allows
us to bring our services to you, day or night, in almost
every country of the world. Our employees are ready with
the conviction, enthusiasm and attitude to offer not only
quality products, but excellent service. Our goal is to
meet your requirements and challenges while providing
the most cost effective solutions with the least amount of
downtime, in any situation.

A single source for all of your turnaround needs

Because we understand that time saved is money earned. Just one phone
call to Sulzer Chemtech will provide you with a single source for all of your
turnaround needs; replacement equipment, hardware and expert advice.
Whether youre facing a major turnaround or routine column repairs and
maintenance, Sulzer Chemtech offers a complete replacement solution
with:
SHaRP - Sulzer Hardware Replacement Program
A complete portfolio of tower hardware
Consignment hardware lockers and trailers
Pre shutdown deliveries
Pre engineering
24/7 availability
Emergency replacement
Strategic hardware stores
Logistics
Post shut advice

3
Your turnaround, our concern

The Sulzer Chemtech Turnaround Services (TAS) team is known for its fast,
reliable deliveries, quality products and customer oriented approach. Our
team can provide complete, around-the-clock support for your planned
or emergency turnarounds. We offer material replacements with our com-
plete line of products regardless of the original manufacturer, which allows
us to go the extra mile. The Sulzer Chemtech replacement sales team is
available to you, 24 hours a day, 7 days a week with the best response
time and a customer orientation that is second to none!

SHaRP services eliminate clude material type, current pricing

turnaround headaches and recommended quantities. The
best part about Sulzer Chemtechs
Sulzer Chemtech hardware replace- SHaRP program is that its free!
ment program SHaRP eliminates
the hassle of last minute hardware
purchases. No more looking for SHaRP benefits
tower drawings in the middle of an Maintain critical path
emergency turnaround! Our SHaRP Minimize loss of working time
program will provide detailed re-
Single source of supplies
ports of all of the hardware and 0604 2500-12
equipment in your plant, (regard- Reduce inventory
less of manufacturer) listed by unit Main budget control
and tower. The report will also in-

Consignment hardware
lockers and Trailers give
you total inventory control
To ensure that your turnaround is
on time and on budget. We have re-
gional warehouses and offer hard-
ware on consignment. Our teams
will custom package hardware for
your specific towers and deliver the
inventory in trailers and lockers to
your site for the duration of your
turnaround.
Since most hardware is provided
on consignment, you only purchase
the hardware that is needed. This
service provides you with proactive
control over your hardware inven-
0604 2500-4 tory and your budget.

4
Proven, reliable, replacement internals

When turnarounds or shutdowns

occur, Sulzer Chemtech can pro-
vide the equipment you need.
Whether it is replacing one of the
many proven, reliable Sulzer inter-
nals or an exact OEM equivalent,
we can supply all of your internals
quickly and efficiently. Distributor

Structured Packing

Support Grid

Distributor

Structured Packing/
Random Packing

Trays

5
Proven, reliable, replacement trays and
installation hardware

We have your packings We have your trays We have your internals

Sulzer Chemtech is the industry Sulzer Chemtech has a replace- Regardless of OEM, we can sup-
leader in mass transfer technology ment for absolutely any type of tray, ply the mass transfer equipment
in fact, Sulzer invented structured and can address the unexpected you need. Sulzer Chemtech has a
packing. We can provide you with problems encountered in every complete range of internals for the
a replacement for any tower pack- shutdown. optimum performance of your col-
ing in the industry structured or umns.
Our new or replacement trays are
random. No matter who provided Distributors
manufactured to exact specifica-
the last product, our packings will
tions and arrive on time, every Supports
match the performance of your ex-
time. Hold-downs
isting packing.
We can supply the trays listed be- Collectors
We offer equivalents to all OEM
low as well as many others: Retainers
packings as well as these propri-
etary packings: Valve (round or rectangular) trays Gas inlet systems
MellapakTM Perforated (sieve) trays Liquid inlet systems
MellapakPlusTM Bubble cap trays
MellagridTM Dual flow trays
The original gauze packings, Baffle trays
BX and CY Disc and donut trays
Nutter RingsTM Shower deck trays
I-Rings Chimney trays
P-Rings Cartridge trays
Grid trays
SVGTM trays
VG PlusTM
MVGTM trays
MDTM trays
VGMDTM trays

All rings come in various sizes

6
 Day or night, one call does it all!

Sulzer Chemtech can supply you with all the tower hardware or equipment your project needs. Whether you are
in the middle of a shutdown or just planning ahead, our team has the right products and services for you. Day or
night, one call does it all!
Our large hardware inventory is available for immediate shipment, and our regional warehouses are in convenient
proximity to our customers, wherever they may be.
Sulzers hardware trailers and lockers can be stocked with each specific towers hardware and located on your
site for quick and easy access.

7
Turnaround services hardware

Any tray hardware or part can be manufactured upon request with a sketch or actual sample.
Regardless of who supplied the original equipment, Sulzer does it all.
All items are stocked in all regional warehouses.
Both, metric and UNC available from stock.
All hardware stocked in 410, 410s, 304 (A2/70), 304L, 316 (A4/70), 316L.
All hardware available in other materials including exotics and various sizes.

E-6B Bolts Hex nuts

Available sizes: Heavy or finished

20 30 40 50 60 70 Available sizes:
M 08 x x
M 10 x x x x x M 08
E-6C M 12 x x x x M 10 / 3/8
M 16 x x x x M 12 / 1/2
M 20 x x x M 16 / 5/8

3/8 x x x
1/2 x x x
5/8 x x

Other sizes available upon request Other sizes available upon request

E-14

8
Turnaround services hardware

E-17 Manway fasteners Manway Studbolts

Manway large D
washers
Manway football Full thread
washers Square
(Sikking plates) D shape
Available sizes
3/8 Full thread Square D shape
Slide fasteners L = 50 mm x x
Slide fastener L = 65 mm x x
washers
M10 Full thread Square D shape
L = 50 mm x x
E-18 Type 1
L = 65 mm x x
L = 75 mm x

Manway clamp M16 Full thread Square D shape

with nut
L = 500 mm x
L = 1000 mm x

Other sizes available upon request

Washers Tray Periphery Clamps

Washers Universal clamp
E-20A Lock washers Suitable for
Domed washers tray support
Available sizes: ring thickness
OD Thk ID 5 19 mm
11 14 17 21
22 1.5 x Universal clamp
32 3 x x x x with bolt
6 x x x x Suitable for
40 3 x x x tray support
6 x x ring thickness
50 3 x x x 5 19 mm
6 x x
60 3 x x x
Universal clamp
32 2 x with nut
45 2 x x Suitable for
Spring washers tray support
M 10 M 12 M 16 ring thickness
5 19 mm
Other sizes available upon request

9
Turnaround services hardware

E-21 Tray Periphery Clamps Wedges

E-18 Bottom tray clamp Wedge 80 x 1.5 mm
Available sizes 100 x 3.0 mm
D = 8 mm
D = 10 mm
D = 12 mm

E-17 Wedge tray clamp

Available sizes
E-22 D = 8 mm
D = 10 mm
D = 12 mm

Other sizes available upon request Other sizes available upon request

Seal Plates Snap in Valves

E-17 Seal plate Material
E-23
410s 304L 316L Monel
Type 1 x x x
Type 2 x x x

Beam plate Type 3 available upon request

Profplate

Downcomer
plate

10
Turnaround services hardware

E-24 Caged Valves

Caged valve CV1 Caged valve CV2

E-25

E-27

11
Turnaround services hardware

E-30 Round Valves

Material
Lift Thick
mm mm 410s 304L 316L Monel
9.5 1.5 x x x
2 x x x

11.1 1.5 x x x
2 x x x

12.7 1.5 x x x
2 x x x
E-31
14.3 1.5 x x x
2 x x x

15.7 1.5 x x x
2 x x x

V1 hole
V4 hole

E-33

38.9

12
Turnaround services hardware

Rectangular Valves
BDH Valve L = 61 mm
Material & valve thickness E-36
410s 304L 316L Monel
Lift mm/code L M H L M H L M H L M H W
8 / 313 x x x x x x x x x FLO
ID
LIQU
9.5 /375 x x x x x x x x x LVE
H VA
11.1 / 437 x x x x x x x x x BD
12.7 / 500 x x x x x x x x x

VALVE THK.= 1.5 mm

VALVE LIFT = 8 mm
BDP Valve L = 125 mm
Material & valve thickness
410s 304L 316L Monel E-36
Lift mm / code L M H L M H L M H L M H W
FLO
8 / 313 x x x x x x UID
9.5 / 375 x x x x x x LIQ
E
11.1 / 437 x x x x x x ALV
PV
12.7 / 500 x x x x x x BD
L = Light 1mm M = Medium 1.5mm H = Heavy 2mm

VALVE THK.= 1.5 mm

VALVE LIFT = 8 mm

13
Turnaround services hardware

E-40 Gasket Tape/Band

Ladderband
Tape
Rope

Available material:
- Fiberglass

E-41
Other material available upon request

E-43 Tape and Band Rope

Tape Ladderb Band Diameter Length (mtr)
Width Thick 10 25
7 2.5 x 12 25
25 3 x 16 25
30 3 x x 20 25
40 3 x x
50 3 x x

14
Turnaround services hardware

E-48 Gasket Washers

NovapressTM
OD/ID Thick 3 (mm)
45/10 x
45/12 x
45/16 x
45/20 x

E-50

E-59

15
Turnaround services hardware

Hookbolts
Different lengths and shapes on
request

Miscellaneous Lugs H (mm) Thick (mm) Stock

20.5 x
21 x
21.5 x
22
22.5
23
23.4 x
24 x
24.5 x
25
1.5
25.5
26
26.5
27 x
27.5 x
28
28.5
29 x
29.5 x
30 x

16
Turnaround services hardware

Gasket Flanges
In addition to our standard stock inter-
nal piping gasket flanges we are able
to produce gaskets of all sizes, de-
signs and types all we need is a com-
plete description (outside / inside di-
ameter, number and size of holes and
material type) or a sketch and you can
leave the rest to us ...

From stock we can provide the fol-

lowing flange gaskets according to
the Shell dep S-10.016-E

17
Turnaround services hardware

Bubble Caps
Shown below are the bubble cap assemblies as per the Metawa tray bubble caps. These are available as standard in 3, 4
and 6. These are split into the categories HIGH riser and LOW riser. Please refer to the product table shown below for the
basic dimension specifications.

18
Turnaround services hardware

Bubble Caps
Further to our standard bubble cap assemblies we are able to supply replacement bubble caps of any size or manufacturer
using the methods shown below, also handy when only a small quantity is required.
No extra costs for designing a mould!

19
Headquarters Sulzer Chemtech Ltd, a member of the Sulzer Corporation, with head-
Sulzer Chemtech Ltd quarters in Winterthur, Switzerland, is active in the field of process engi-
P.O. Box 65 neering and employs some 2500 persons worldwide.
CH-8404 Winterthur, Switzerland
Sulzer Chemtech is represented in all important industrial countries and
Phone +41 (0)52 262 37 77
sets standards in the field of mass transfer and static mixing with its ad-
Fax +41 (0)52 262 01 82
vanced and economical solutions.
E-mail [email protected]
Internet www.sulzerchemtech.com
The activity program comprises:
Process components such as trays, structured and random packings,
North and South America
internals for separation columns and reaction technology
Sulzer Chemtech USA, Inc.
4019 South Jackson Avenue Engineering services for separation and reaction technology such as
USA-Tulsa, OK 74107 optimizing energy consumption, plant optimization studies, pre-engi-
Phone +1 (918) 446-6672 neering for governmental approval, basic engineering
Fax +1 (918) 446-5321 Separation and purification of organic chemicals by means of crystalli-
zation and membranes
Mixing and reaction technology with static mixers
Asia Pacific
Sulzer Chemtech Pte. Ltd. Mixing and Cartridges Technology
10 Benoi Sector Tower field services
SGP-Singapore 629845
Phone +65 6515 5500
Fax +65 6862 7563

Distributed by:

20.55.06.40 - V.07 - 50 - Printed in Switzerland