Analog Devices
Analog Devices
2-0003
This case was written by Professor Chris Trimble, Professor Vijay Govindarajan, and Jesse Johnson T’02
of the Tuck School of Business at Dartmouth College. The case was based on research sponsored by the
William F. Achtmeyer Center for Global Leadership. It was written for class discussion and not to
illustrate effective or ineffective management practices.
© 2002 Trustees of Dartmouth College. All rights reserved.
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Analog Devices, Inc. (B) no. 2-0003
• The traditional distinct separation between digital and analog markets had
dissolved.
The technology markets that drove ADI’s more recent growth, in the consumer
electronics and communications sectors, had substantially shorter lifecycles, often as
short as one-to-two years. Operationally, this was far more difficult to manage.
Inventory management, for example, became dynamic and complex. It was
important to have inventory early in the lifecycle when demand was difficult to
predict. But towards the end of the lifecycle, excess inventory could kill profits if the
inventory became obsolete. Lifecycles were so short for many communications sector
products that a steady-state operating condition was never reached.
Further, ADI’s evolving product mix included components for Internet-related capital
equipment, such as fiber-optic routers, ADSL switches, and voice-over-network
servers. ADI was supplying companies like Cisco, Nortel, and Lucent. Capital
purchases are generally more volatile than the overall economy—all the more so in
newer, more speculative markets, such as those related to the Internet. As many
network suppliers’ fortunes went in 2001, so, in part, did ADI’s. By the third quarter
of 2001 ADI’s revenues had fallen back to $1.9B, annualized, from a peak in the
fourth quarter of 2000 of $3.2B, annualized, a 40 percent drop. (Similar drops were
suffered across the semiconductor industry. Over the same time periods, Intel
dropped 28 percent, Texas Instruments 36 percent, Maxim Integrated Products 25
percent, and Linear Technology Corporation 14 percent.)
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Analog Devices, Inc. (B) no. 2-0003
The manufacture of semiconductor chips has been one of the most complex
manufacturing processes in the world. The capital investment required for new fabs
was significant—already over $1B and projected to grow to $10B by 2015, roughly
on par with nuclear power stations. In an industry as volatile as semiconductors,
these investments were extremely risky. As a result, companies which primarily relied
on design expertise, such as ADI, increasingly looked to partner with chip fabrication
specialists—companies that were willing to take on these risks and could capture
economies of scale across multiple designers. Though ADI still owned some
fabrication facilities, “fabless” semiconductor companies were becoming the rule, not
the exception.
Global component distributors were also growing in importance. It had long been
ADI’s practice to serve large accounts through a direct sales force and to use
distributors only for smaller customers. However, some equipment manufacturers,
such as Cisco, had essentially taken on global component distributors (such as Arrow
and Avnet, which controlled nearly half of the global distribution market) as logistics
partners. The logistics partner coordinated all of Cisco’s component purchases, both
from ADI and from other component manufacturers.
Cisco’s component purchases would be delivered not to Cisco but directly to the third
new supply chain player, contract equipment manufacturers (such as Solectron,
Flextronics). These companies handled assembly and testing for Cisco and many
other sellers of computer and networking equipment, and were taking on an
increasingly important role as outsourcing of manufacturing became more popular in
these industries.
The strategic implications for ADI were significant. With more links in the value
chain, the total industry profit pool was spread more thinly among a greater number
of players. And if any link in the chain became too powerful, that link would have
the potential to control profits disproportionately. As a result, dramatic growth of a
few distributors and contract manufacturers was increasingly of concern for ADI’s
senior executives. Among the disturbing possibilities: (1) contract manufacturers
might start to merge with distributors, (2) distributors might be able to consolidate
component purchases by decoding the product numbering schemes for ADI’s non-
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Analog Devices, Inc. (B) no. 2-0003
Finally, the new structure of the supply chain had implications for demand
management. With more intervening players and (despite the promise of the Internet)
imperfect information flows, ADI was further removed from its end customers. This
meant less accurate and less timely information upon which to base its demand
forecasts.
Time to market was critical because 3Com intended to release the product in time for
the back-to-school sales surge. Under this time pressure, ADI had to design the new
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Analog Devices, Inc. (B) no. 2-0003
chip in collaboration with many supply chain players in addition to 3Com, including
computer designers, software developers, and chip fabrication experts. Once a
prototype was developed and accepted, a related set of collaborations was required to
prepare manufacturing and logistics assets for the new component.
ADI also planned to focus on improving demand for existing products. They planned
to invest in better e-commerce applications and increase resources available to the
sales force.
In addition, costs and quality continued to be a concern for ADI. To that end, the
company had completed a reorganization which allowed for centralized
manufacturing planning and intended to continue to progress on a variety of
manufacturing initiatives. These initiatives included: standardizing production across
sites, combining assembly and testing under one roof, finding off-shore sites for less
expensive testing, and more efficiently releasing new product designs to factories.
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Analog Devices, Inc. (B) no. 2-0003
The EIS also supported ADI’s use of three distinct planning horizons—quarterly,
every six quarters, and every 3-5 years. Certain metrics were reported more
frequently – inventory was reported weekly, for example. Because ADI now operated
in a complex web of partners and suppliers, the company also was increasingly trying
to include external metrics in the EIS.
Because their business was undergoing constant change, ADI kept their system as
flexible as possible. They frequently introduced new metrics as business conditions
changed—Exhibit 2 provides a comparison between the 1987, 1999, and 2001
scorecards. Typically ADI would not go to the significant expense of embedding their
new metrics in the EIS until they were certain that the new metric was going to last
for a while. Some metrics, in fact, were tracked manually on spreadsheets.
ADI was also leery of having too much information. At any given level, the total
number of metrics one manager would be expected to monitor closely was kept in the
range of 10-20. Any more than that, according to Bob Stasey, Director of Quality
Improvement, and managers spent all of their time “looking for what’s important,
rather than working on improving what was important.” Scorecard results were
meant to inspire action, not provoke endless analysis.
In fact, CEO Jerald Fishman believed that 50 percent of the effort in any given
quarter should be focused on no more than three most important issues and their
associated metrics. In a quarterly videotape message and in a company newsletter,
Fishman reviewed the past quarter’s performance, using the balanced scorecard as a
framework, and then identified the three critical success criteria for the subsequent
quarter.
1. Revenue growth – Mr. Fishman committed to putting more “feet on the street”
rather than cutting sales force travel budgets, as some competitors were doing.
As of 2001, bonus formulas were still based strictly on financial metrics. ADI
periodically adjusted bonus formulas—as often as the company felt changes in their
strategy mandated it. Any changes were meant to increase focus on critical metrics.
For example, in 1999, ADI added ROA to the bonus formula. Previously they had
only included revenue growth and profit margins in the formula.
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Analog Devices, Inc. (B) no. 2-0003
Goal-setting process
In their initial scorecard efforts in the 80s, ADI had set goals for many metrics
through a half-life improvement calculation (i.e. time required to reduce defects or
delays by 50 percent). While the half-life approach worked well for “weakness
based” measures (e.g. production defects), it could not be applied to wealth creation
metrics, such as revenue from new products. Furthermore, establishing appropriate
half-lives takes some experience, and ADI’s business was changing quickly as product
lifecycles were decreasing. Many processes were new and innovative. Not only that,
many of ADI’s processes were now integrated with those of their supply chain
partners, so it was even more difficult to predict realistic improvement timeframes. (It
was also hard to impose goals for various scorecard metrics on other supply chain
players—everyone wanted to be the “supply chain master.”)
ADI used two approaches to setting goals in instances where the half-life calculation
was inappropriate. The first was very similar to a traditional business planning
process. This was common, for example, with sales and margin metrics. Senior
management would ask for business plans from each division, which were
subsequently broken down by segment, channel, and region. The plans were then
aggregated and reviewed by senior management—and these reviews would typically
be followed by a negotiating process between senior and junior managers. Ultimately,
each Product Line Director was accountable for meeting budgets and forecasts.
Regardless of the approach, senior managers at ADI felt that they needed the buy-in
of the employees who would be held accountable for meeting the goals. Otherwise,
management’s efforts would be wasted arguing about the appropriate goal instead of
trying to improve the business. Ideally, employees would feel pressure to meet stretch
goals but unconstrained in terms of how they sought improvements.
The goal setting process required cross-functional collaboration. For example, the
distribution manager and the sales manager worked to set goals that didn’t inspire
excessively competitive behavior between divisions. Also, manufacturing managers
would have to avoid “sub-optimizing.” For example, too aggressive a throughput
goal at a certain stage in production might simply create excessive work-in-process
inventories. Each process in the company was related to other processes, and these
interactions needed to be understood to set goals effectively.
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Analog Devices, Inc. (B) no. 2-0003
Discussion Questions
1. How did ADI’s industry change between 1996 and 2001?
2. How are targets set for the metrics on the scorecard? Who sets them? How
rigorous does the method for setting goals need to be in order for the metric to be
useful? Evaluate the goal setting process in light of the changing industry
conditions as of 2001.
3. Is ADI’s scorecard as useful today as it was in the 80s? What are the limitations
to the scorecard? What can go wrong?
4. Would you make any changes to the way ADI manages its scorecard? What
changes? Why?
5. Does the metrics/scorecard system have flaws? Can employees “game” the
system? What are the dangers of the EIS?
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Analog Devices, Inc. (B) no. 2-0003
Exhibit 1
* Note: Intel and Texas Instruments traditionally have focused on digital devices, while Maxim and
Linear Technology have traditionally sold analog devices. Not all companies use the same
beginning and end to their fiscal years.
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Analog Devices, Inc. (B) no. 2-0003
Exhibit 2
Comparison of 1987, 1999, and 2001 Scorecard Metrics
1
Sales, Marketing, General, and Administrative expenses as a percentage of revenues.
2
Through the EIS, managers could also “drill down” beneath ROA to look at Inventory, Accounts Receivable, and
Fixed Assets.
3
Sales from products launched within the past six quarters.
4
Cumulative sales of new products as a percentage of the break even sales volume for the new product (indexed to
number of months since launch).
5
Percentage of product sample requests that are converted to orders.
6
This metric relates to the product development process, and the number of design iterations required to complete a
design. It is closely tied to product development cost and time to market.
7
In 2001, this was based on customer request date, rather than a date that the factory commits to.
8
This is a manufacturing defect rate, in parts per million. The yield is equal to one minus the cumulative defect rates
for all manufacturing processes.
9
The time required to fill a request for a customer quote.
10
The excess lead time is the delay time to fill orders in excess of the lead time required by the competition.
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