D475a 5
D475a 5
D475A-5
With Tier 2 Engine
D
475A
CRAWLER DOZER
Walk-around
Komatsu-integrated design for the best value, SAA12V140E-3 turbocharged aftercooled
reliability, and versatility. Hydraulics, power train, frame, diesel engine provides a net output of 664 kW 890 HP
and all other major components are engineered by with excellent productivity. This machine is Tier 2 EPA, EU,
Komatsu. You get a machine whose components are and Japan emissions certified.
designed to work together for higher production, greater
reliability, and more versatility.
Preventative maintenance
Centralized Service Station
Enclosed Hydraulic Piping
Modular Power Train Design
Oil Pressure Checking Ports
Electronic Controlled
Low noise Modulation Valve (ECMV)
Operator noise: 70dB(A) controlled steering clutch/brake system
(Engine at Hi, cooling fan at 70%, and air conditioner OFF.) facilitates smooth and shockless
Dynamic noise (outside): 110dB(A) steering operation.
As per ISO 6395
Rear attachments
(optional)
Variable giant ripper
Multi-shank ripper
Counterweight
K-Bogie Undercarriage
System improves traction,
component durability, and
operator comfort.
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D475A-5 CraWler dozer
Control Features
Komatsus ergonomically designed control system PCCS creates an operating environment
with complete operator control.
Fuel Control dial
Human-Machine Interface Engine RPM is controlled by electric signals, providing ease
of operation and eliminating maintenance of linkage and
Palm Command F/r one-Way steer lever joints.
electronic Controlled n: neutral up shift
travel Control Joystick Palm Command PPC Controlled
down shift
r-F
Ergonomically designed palm Blade Control Joystick
command travel joystick Blade control joystick uses the Proportional Pressure Control
provides the operator with a (PPC) valve and the same palm command type joystick,
relaxed posture and superb r: reverse F: Forward similar to the travel control joystick. PPC control, combined
control improving operator with the highly reliable Komatsu hydraulic system, enables
Blade and ripper
comfort. superb control. Dual tilt and pitch operation are enabled by
Control Joystick
pressing a switch with the thumb.
Fully adjustable air
suspension seat and Height adjustable Blade Control armrest
travel Control Console
Blade control armrest is height adjustable without any tools
For improved rear visibility in three stages, providing the operator with firm arm support
during the return portion of the and ideal comfort.
cycle, the operator can adjust
the seat 15 to the right. The transmission and steering Position adjustable ripper Control lever
controls move with the seat for optimum operator comfort. Ripper control lever is adjustable, providing optimum operator
The operator seat is also tiltable for facilitating down hill posture for all operators during all types of ripping
dozing. The travel control console is adjustable fore, aft, operations.
and for height.
Monitor panel
MONITOR SYSTEM
Deceleration
pedal
Pitch
angle
sensor
Acceleration
Transmission sensor
controller Steering controller Brake pedal
Engine controller Transmission control potentio meter
Torque converter control
Implement control
Transmission
control valve Auxilliary
valve
ECMV
ECMV
ECMV
ECMV
ECMV
Engine Lockup
ECMV
ECMV
ECMV
ECMV
speed
Fuel temp.
Water Engine oil
temp. pressure
Fuel control
valve unit Trans-
mission
Torque converter output
Engine Electronic controlled speed Electronic controlled
transmission sensor steering/brake system
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C r aW l e r d o z e r
D475A-5
Clutch pressure
Controller automatically adjusts each clutch engagement depending on travel conditions
such as gear speed, RPM and shifting pattern. This provides shockless, smooth clutch
engagement, improved component reliability, extended component life and operator ride
comfort. Time
F1-R2 MODE
Press DOWN switch Press UP switch
DOWN
F2-R2 MODE
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D475A-5 CraWler dozer
ProduCtiVity Features
Engine
The Komatsu SAA12V140E-3 engine delivers a net output of k-Bogie undercarriage system
664 kW 890 HP at 2000 rpm (SAE J1349). Productivity K-Bogies with front and rear single bogies are utilized to
features, together with the heavy machine weight, make the increase the length of track on ground improving machine
D475A-5 a superior crawler dozer in both ripping and dozing stability and leveling performance. An oscillating idler and
production. The engine is Tier 2 EPA, EU, and Japan increased sprocket lead angle improve riding comfort when
emissions certified and features direct fuel injection, traveling over rough terrain. K-Bogies oscillate with two
turbocharger, and aftercooler to maximize fuel efficiency. fulcrums assuring a large amount of track roller vertical
To minimize noise and vibration, the engine is mounted travel. Impact load to undercarriage components is
to the main frame with rubber cushions. For further conve- minimized and durability of components is improved since
nience, fuel adjustment is unnecessary up to an altitude track rollers are always in contact with track links. Track
of 3000 m 9,840 ft. rollers follow track link movement to extend the
undercarriage life. Excellent riding comfort is provided due to
Hydraulic driven engine Cooling Fan less vibration and shock when traveling over rough terrain.
Fan rotation is automatically controlled depending on
coolant and hydraulic oil temperature, saving fuel and
providing increased productivity with a quiet operating
environment. The fan has a reverse and a reverse/clean-
out mode facilitating easier radiator maintenance. Fulcrum of major bogie
Lockup OFF
Lockup ON
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C r aW l e r d o z e r
D475A-5
large Blade
Capacities of 27.2 m3 35.6 yd3 (Semi-U dozer), 34.4 m3 45.0 yd3 (U dozer), and 76.4m3 100 yd3
(coal) yield outstanding production. High-tensile-strength steel has been incorporated into the
front and sides of the blade for increased durability
rippers (optional)
The variable giant ripper features a long sprocket center-to-ripper point distance, making
ripping operation easy and effective while maintaining high penetration force
The variable giant ripper is a parallelogram single shank ripper ideal for ripping up tough
material. The ripping angle is variable, and the depth is adjustable in four stages by a
hydraulically controlled pin puller
The multi-shank ripper is a hydraulically controlled parallelogram ripper with three shanks.
The ripping angle is variable and depth is adjustable in two stages
track shoe
slip Control
Panel
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D475A-5 CraWler dozer
Working enVironMent
Work Environment
Operator comfort is essential for productive work. The D475A-5 provides the operator
with a quiet, comfortable environment where the operator can concentrate on the
work at hand.
Operator noise: 70dB(A) (Engine at high idle, fan speed at 70%, and air conditioner OFF)
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C r aW l e r d o z e r
D475A-5
easy MaintenanCe
Preventative Maintenance
Preventative maintenance is the only way to ensure long service life from your equipment. Thats why Komatsu designed the
D475A-5 with conveniently located maintenance points to make necessary inspections and maintenance quick and easy.
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sPeCiFiCations
ENGINE STEERING SYSTEM
Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Komatsu SAA12V140E-3 PCCS lever, joystick-controlled, wet multiple-disc steering clutches
Type. . . . . . . . . . . . . . . . . . . . . 4-stroke, water-cooled, direct injection are spring-loaded and hydraulically released. Wet multiple-disc
Aspiration. . . . . . . . . . . . . . . . . . . Turbocharged, air-to-air aftercooled steering brakes are spring-actuated, hydraulically released, and
Number of cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 require no adjustment. Steering clutches and brakes are inter-
Bore x stroke . . . . . . . . . . . . . . . . . . 140 mm x 165 mm 5.51" x 6.50" connected for easy, responsive steering.
Piston displacement. . . . . . . . . . . . . . . . . . . . . . . . . 30.48 ltr 1,860 in3
Minimum turning radius . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6 m 15'1"
Horsepower
SAE J1349 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 671 kW 899 HP
DIN6270 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 664 kW 890 HP
UNDERCARRIAGE
Hydraulic fan at maximum speed . . . . . . . . . . . . . . 641 kW 860 HP
Rated rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2000 rpm Suspension . . . . . . . . . . . . . . Oscillating equalizer bar and pivot shaft
Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . All-speed, electronic Track roller frame . . . . . . . . . . . . . . . Cylindrical, high-tensile-strength
Lubrication system steel construction
Method . . . . . . . . . . . . . . . . . . . . . . . . Gear pump, force lubrication Rollers and idlers . . . . . . . . . . . . . . . . . . . . . . . Lubricated track rollers
Filter . . . . . . . . . . . . . . . . . . . . . . . . Full-flow and bypass combined
K-Bogie Undercarriage
Lubricated track rollers are resiliently mounted to the track
frame with a bogie suspension system whose oscillating motion
TORQFLOW TRANSMISSION
is cushioned by rubber pads.
Komatsu TORQFLOW transmission consists of a water-cooled,
Extreme Service Track Shoes
3-element, 1-stage, 1-phase torque converter with lockup clutch
Lubricated tracks. Unique seals prevent entry of foreign
and a planetary gear, multiple-disc clutch transmission which is
abrasives into pin to bushing clearances to provide extended
hydraulically-actuated and force-lubricated for optimum heat
service life. Track tension is easily adjusted with grease gun.
dissipation. Gearshift lock lever and neutral safety switch help
prevent accidental starts. Number of shoes (each side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Grouser height:
Gear Forward Reverse Single grouser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 mm 4.1"
1st 3.3 km/h 2.1 mph 4.2 km/h 2.6 mph Shoe width (standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . 710 mm 28"
Ground contact area . . . . . . . . . . . . . . . . . . . . . . 64240 cm2 9,957 in2
2nd 6.2 km/h 3.9 mph 8.0 km/h 5.0 mph
Ground pressure (Tractor) . . . . . . . . . . 128 kPa 1.30 kg/cm2 18.5 psi
3rd 11.2 km/h 7.0 mph 14.0 km/h 8.7 mph Number of track rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Number of carrier rollers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
US Ton
d475a-5
Ton
kN
80
32" 2,030 lb 11,360 in2
16.4 psi
700 80
70 F1(LOCK UP)
102 kPa
70 910 mm 1830 kg 82340 cm2
600 60 1.04 kgf/cm2
36" 4,030 lb 12,762 in2
60 14.8 psi
500 50 F2
50 ** Ground pressure based on tractor, Semi-U tilt dozer, giant ripper, cab,
400 40 F2(LOCK UP)
ROPS, operator, standard equipment, rated capacity of lubricant, coolant, and
40
full fuel tank.
300 30
30 F3
F3(LOCK UP)
200 20
20
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C r aW l e r d o z e r
D475A-5
DIMENSIONS
SEMI-U DOZER WITH GIANT RIPPER
A 2770 mm 9'1"
B 5265 mm 17'3"
C 4546 mm 14'11"
D 2690 mm 8'10" J
C
E 4524 mm 14'10"
D
F 11565 mm 37'11"
I
G 3720 mm 12'2" G.L
H 1744 mm 5'9"
A E G H
I 1196 mm 3'11" B F
J 4646 mm 15'3"
ground Clearance: 655 mm 2'2"
OPERATING WEIGHT
HYDRAULIC SYSTEM
Closed-center load sensing system (CLSS) designed for precise and Hydraulic cylinders . . . . . . . . . . . . . . . . . . . . . . . Double-acting, piston
responsive control, and for efficient simultaneous operation.
Number of cylinders Bore
Hydraulic control units: Blade lift 2 180 mm 7.09"
All spool valves externally mounted beside the hydraulic tank. Blade tilt 1 250 mm 9.84"
Plunger type hydraulic pump with capacity (discharge flow) of
Ripper lift 2 225 mm 8.86"
542 ltr/min 143 u.s. gal/min at rated engine rpm.
Ripper tilt 2 225 mm 8.86"
Relief valve setting . . . . . . . . . . . . . . 27.5 MPa 280 kg/cm2 3,980 psi
Hydraulic oil capacity (refill):
Control valves: Semi-U tilt dozer . . . . . . . . . . . . . . . . . . . . . . . . 180 ltr 48 u.s. gal
Spool control valves for Semi-U tilt dozer and Full-U tilt dozer U tilt dozer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 ltr 48 u.s. gal
Positions: Blade lift . . . . . . . . . . . . . . . Raise, hold, lower, and float Ripper equipment (additional volume):
Blade tilt. . . . . . . . . . . . . . . . . . . . . . Right, hold, and left Giant ripper (variable) . . . . . . . . . . . . . . . . . . . . 130 ltr 34 u.s. gal
Multi-shank ripper . . . . . . . . . . . . . . . . . . . . . . 130 ltr 34 u.s. gal
Spool control valves for variable digging angle multi-shank ripper
and giant ripper.
Positions: Ripper lift. . . . . . . . . . . . . . . . . . . Raise, hold, and lower
Ripper tilt . . . . . . . . . . . . . Increase, hold, and decrease
DOZER EQUIPMENT
*Ground pressure shows tractor, cab, ROPS canopy, operator, giant ripper, standard equipment, and applicable blade.
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C r aW l e r d o z e r
D475A-5
STANDARD EQUIPMENT
OPTIONAL EQUIPMENT
Additional cab heater Platforms- left hand side only Shoes, extreme service, single-grouser:
Coal dozer Platforms with handrails and foot barriers- - 810 mm 32"
Counterweight right and left side - 910 mm 36"
Hitch Pusher plate Strengthed Semi-U blade
Hood handrails Spill guard for Full-U dozer Strengthed Full U blade
Panel cover Spill guard for Semi-U dozer
note: ProVision High Precision GPS Grade Level System is available from Modular Mining
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AESS724-02 2014 Komatsu America Corp. Printed in USA AD09(750)CCi 09/14 (EV-1)