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Microprotol Manual

User Manual

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417 views92 pages

Microprotol Manual

User Manual

Uploaded by

Subrata Das
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Microprotol Training Manual of Microprotol Software CADtech Consultants Pvt. Ltd C-66B, II Floor Kalkaji, New Delhi - 110 019 Phi- 011-26224258, 26227285 Email:- [email protected] Web:-www.cadtechindia.com CADtech Consultants Pvt. Ltd Microprotol Installation Installing Microprotol Insert the Microprotol CD ROM in to the CD drive of the computer Select the Install Microprotol software option. This brings the bottom dialogue box. Language Selection Selecta langusge you would ke the wized to proceed ith CChooteinslalation language: rench France) Select English language and select Hatz} tab to continue. CADtech Consultants Pvt. Ltd Microprotol Installation Walrame tn the Installation Wizard ‘Welens fu the Mivaupatot Seta proya This rugs wl instal Miroproto on you computer Iti song) tecotmmenced that you ext a Windows plograme before running this Setup progiam. Click Cancel 0 aut ane oor ary poe you have ena, ck lent to continue wah Ihe Selup progiam. WARNING: This program is potected by copwiht law and inteinalonal testes. Unoutharized reproduction o: dstibution ofthis presta. ot ‘np peatinn of may mci in seven cv an eivion Penales, and uilbe prosecuted othe mnascmum extent porsble cinder lw 120 Agiooment Tease tead the folovring license agreement careluly. Please closely 1ead the folowing icerse agreement. Do you accept al the eins ofthe folowing Fcense aoiecmnent? icroprotl Icopynign © 19792007 CuNesearch 2A. ight reserved. ICENSE AGREEMENT Ihorice 10 USERS: CAREFULLY READ THE FOLLOWING LEGAL, \GREEMENT. USE OF THE SOFTWARE PROVIDED WITH THIS IREEMENT (THE "SOFTWARE") CONSTITUTES YOUR SCEPTANCE OF THESE TERMS. IF YOU DO NOT AGREE TO THE IreAMs OF THIS AGREEMENT, 00 NOT INSTALL ANO/OR USE THIS} ISoFTWARE. USER'S USE OF THIS SOFTWARE 1S CONDITIONED. ‘Wes,1 agree wil allthe tee ofthis Foense agieecrr = Copyright 1929 2007 EuReweoich SA, Accept the license agreement and select (CXe57] tab to continue the installation. CADtech Consultants Pvt. Ltd Microprotol Installation By default Microprotol will load all the working folders into the different folders according to the operating system, in which the software is loading, User can change the locations according to their preference. The preferable path for the installation of Microprotol for different operating system Is given below. [ ‘Windows XP_ Vista / Windows? _ | Dei ta ‘Gintorsetegiebtith 268 ma AN Sone eee Aehatedtnn sie dapsone vain onal orb (Bim ncaa ps) (Gennes Waive ee secur sh aurea SA i Select (He?) tab to proceed. Hicoprool selup Detevenfata ce Sfelbt enero tdi one gl ‘sentsin 5 ‘detect done tise ea it Bibel onium EA select [_Hei2_] tab to proceed. Doses erste een aie enon ‘eae on | io sees ashen raat Lobsaloa tbo, Sei acer igaeee : ee (Ciinicoounentaessioaviuet —— } He) = (_] to start the installation. CADtech Consultants Pvt. Ltd Microprotol Installation AMM Setup Stotus Please wah, Micipotel stallion fi prostes® te ee tegen no prowam be aware e Copsina fie. C:\Program Flee\CuNeseareh\MicropiotoCaicul\Nt Cc — Vopaight THA 20U/ kuebentch B.A Installation Complete icroorotl has been successful installed Press the Finish button to ext Setup progam. to the nest ucore oye node, you have to expot the UAREYCOHHENT_USEH WoltnareskuHereareh key dd al fie cubkoyé and vahie to 3 flo Select the Finish tab to complete the installation. Now It provides a folder in the Desktop named EuResearch. In this folder you will find Shortcut to Microprotol. Drag the Microprotol shortcut to the Desktop or any other location as you wish. CADtech Consultants Pvt. Ltd Microprotol Installation ‘After completing the installation, start Microprotol > File > Preference > Default path. é Select the CAD software as per the license and specify the path of the CAD software in the CAD software executable column. Then move to Default Data page. [SelacrPai [Dita Dron Mitopratol “~~ User Language: Pragram Directory: Working Directory [E\Piogen Fies\EuResearch\Data\Paiseit Word Processing Software Eveculable:[CAProgem Fies\Micicsolt Oice\OFF CEN sn Filos\EuResearch\Data\Cai CAD Software: i sningDiecay: [E\Progam Fies\EuResearch\Data\Car CAD Software Cedi wvare EvEUEaIET————} CAD Seftor EEE 2 mes A Mictosiaon J |, Optional Augument ae Jautotad 2002 Nozze Loading FEA JautoAD 2004 AutoCAD 2005 Noaale/PRO Path JAutoC4d 2006 Jioceo zoo7 Watking Directo SmattSkelc Cenarent Solidworks 2008 Never use Directoy Name [Po/ENGINEER ftom HEC. CADtech Consultants Pvt. Ltd Microprotol Installation feo nce Properties { Defaut Path] Detauk Date [Dra Misceianeous _ 4p Unt System (Display Evors List Input Allow Verse File Lipdate with Results on Enor [show the calculation report ater design (Greate, 30 dieving ‘- Double Fixed Tubesheet-—~ i } | Badtomaicy Geneiate Study Cases |] Output Requested Value Colt. Default Value Color Mictopsotol Sketcher Microprotol Vessel Review | Decking view Qutput Data Color. | Componenis Colo [AC Main Stucture and support ly Change... License GAPath of License Directory: Sugpon Source Machine 10 Number ay Here specify the input/output unit system, Path of the license etc. CADtech Consultants Pvt. Ltd Microprotol Installation Buildup oe ree eee | Drang Diectoy [EBopanFienEcReseachbaaitar | (Brome. | «Language: Language Welding Lines e fA) Shel Dimensions Unte - : I Tubes Shown in Layout Unit System = ee PI, 11 Connections ngineeting Drawing | Font Name : Drawing: MDinersions According to TEMA [Create Excel Nozzle Table Select the default paper size, unit system, display settings etc and press tab to finish the preference settings. The same preference paths should be defined in the USER mode also, if you have any other login other than ADMINISTRATOR. CADtech Consultants Pvt. Ltd Microprotol - Project Specification. What is a project Specification? This is a specification which contains the particular rules of a project. It can be used for all type of vessel (heat exchanger, air cooler, vessel etc . . .).It contains design codes, types of flanges, construction rules and also design conditions for wind and earthquake design etc. . . How to create a project Specification? Open Microprotol > File > New > Select Project Specification. In the actual project directory > select the location (Folder) where you wants to store your project specification. (Please note the same folder must be used for saving your further calculations in this particular project.) > Select the OK Tab. Browse for Folder. ‘Actual Directory of your Microprtel Input Data [Fosct Species ow + Rel Pj Dieta opiecrae Eau nd Sat SOL Pas) ) | a $2 My Network Paces | Browse. i F) Recycle ayer estaptens Ss Cea ‘tus Piel Speciicaion 1 Use a Foal Specticaton Jj over | Mo Select the folder, where you want to keep your project specification and press the OK Tab will bring the following screen. CADtech Consultants Pvt. Ltd Microprotol ~ Project Specification. In the Design Parameter page select the applicable codes, data bases, design conditions, orientation et Gomes ace sheet Design Fine [Wend Detiite Same | Floaing He Eathquake ales Content Calee Content Designate |[ Opevaing Dale | Geomety [Sud \AWIP calculation not req (lApely DIN 18800 Pant 4 heck Flange Risiiy lemal Pessice @ Battern to Top. O Top toBetiom oO vera Pesos Vee Albaaiied ore B500A.36 (20%) | ‘Apply ASME UB 23-4 (20% i door UOC 16123.2 09%) OD. Check | Hoizentl, Bottom Pessue Hy DVettical @wihsutenes Inching Atsoiated Shel C techtng Toy Rigs Owihout Sitfeners © Excluding Associaied Shell @ Ewchieing Trey Rings | o o Hisimun space beweenSitleners: [300.0 Pica F ie CO Fotom = ieeeionRefetence aol O tose | Qoosease | D Fiecncing = | Ocounerctekwive Yeo: 2008} | tesion O'Postion: [Top Specie Gravy | OD Tes a | 5 a Scaffolding H] tray Nutting | Detaavete: (2D) Litem tos | j Cede and Stns: — = Cate Deton , Design Code SHE Vi ie Jl [love 2 jp Sy LocelLond Method [WAC B10? - 257 Nozele Coeded Waitt | ended: id onl Flange St [ASME _Wy] Ps a! Bok Tee (50, Rocce aan Cuanza Oaabot Fes Path : : (erection | (CBearte=) || Botan i Design Conditions ony + Hydtotest Condtions: | OMAWP caleulation req'd. @ Gas Pressure Vessel @ Design [Hoiizontal, Code Pressure CADtech Consultants Pvt. Ltd Jt Microprotol — Project Speci In the Wind Definition Page, select the design code, factors, basic or site specific wind pressure etc,, —— FesingHeod iron | “Eatquake [_DesinData || OpewingDato | _Geonety Addional Envtormental Data C§ikaiman Ettects Prevented [es Ladders Special Damping: by 3Helcoidal Plates @ 120" aN Strctual Darping ] ent i Patluns Piping iNet Code and Standatds monroe jj esd [Ini Standar5:876Pot9- 1557 Bows | ee EL Jat pata? | st - ¢ Dynanic Pressue. et 1] stuctue cuss: A @meca ean aau] | || Tepoasnty Factorka [OQ Usu Defined Po I TesainCetegey: dieetona Facer: (_] | cocuves Biography Factor ~ Season Factor LC Stepped Turbulence Factor fete Equiv, Roughness: [} | Specilic Data = = 1 Probability Factor k1[T able 1) t Fooina Eatinlon Orin Feat for Poirg: Shape Factor: oat - ‘Maximum Deflection : ‘%oge Wind in Test i POWER aoe] ie ta Wea Abr), (0 ie Jropersca” fos |! [0s | ie ae | CADtech Consultants Pvt. Ltd Microprotol - Project Specification. In the Earthquake Page, select the design code, Seismic zone and other factors or specify the site specific values etc... Project Specification Properties “Y Cabs Crt Ldpeaingdaa IE Geanety I (eect ae || @Nomatzed Skespeatio— | O Stespectic tiation | Seismic Zone fe | Nowmafzed: | Soe Interpol ; || © cede eps wostrcetoce Ouse 1 Absotber Face. a a BN i Topoedns |W] @ shape of spectator rock © Shope of spectra for soit i [Peed [Ace Tock «| pon wed || Combined Load Facer Ca it a Reduction Factor: ts Rolin 1 Welle! Spectuan | [ver 7 Het. Acceleration Rati Lib: ‘Areliiaion Factor [Apy Fenoh Law of May 10,1988 CADtech Consultants Pvt. Ltd 13 Microprotol - Project Specification. In the Design Data Page, input the corrosion allowance, Insulation Deatails, Radiography selection etc... Design pressure and temperatures will change from equipment to equipment, so it is not necessary to fill this data. foes aid Chamber No Ineanat : 1 ¢ Safety Factor | Pressue 7 || @ Code Veber | Temperature (eee Design Baameter Liuidlevelin Operation Co yew Fhid Lig Spa. Gavi: f 1 7H ¢ Flanges Supplement, pease aie | ao fect senice: [ __} {AD Foctor Test: [_ ied = 1 | ruse ase Bot paca Fa . ; «slain Tenpeaue Aosuaion Suppots Mata: | Test cn eees See : er {Sasteaned Prsiue |] Cea cnercsment Fhid Lig. Spe. Gravy 7], Sos reseve vai 7) Inston - - = ed Thickness |), OTK extension | Wei Vole Ks ? eke Chaacteistos: = || Friction Factor for Bot Tesque > | Rdegertyuwnt [Fulfe) | teed oe wedtpe [Tape | —h © ve|l|)) HatSeaina en: [012 ‘As the operating data is not mandatory for the calculations, you can skip this page. How ever you can fill the service details of the equipment and requested MDMT to check the requirements of the impact test. CADtech Consultants Pvt. Ltd Microprotol — Project Specification. In the Geometry page, Specify the diameter basis of equipment, Head type, Arrangement of Equipment, Nozzle diameter basis, Nozzle flange type, Body flange type and its faces, Gasket etc... J desinDawe Data 5) Galena WL Dperaing deta [Geom pe - Thickness Algnement Heads andShels | beset inwier_|_Wndetiton | Eatraake Main Vessel 7 EEEEEREeeeeee Diam: ONosiinal OExtemal © intemal EC Breck eon || Hoxdtyee : ~ i ‘rangement — § exo QNosinal Diameter i; QExteinal Diameter | Otnena Bane Fre pe Shet>Lt Baton =A setine > Fi Baton © Dist Insulation / Flange ~| [Weldngneck |S Use Body Flange Reynaing up Dist. Flange / Axi: Body Farge rp 8 >) [newt ia Integral with bub [snooh AT >SeGiephit etesal wth tab SUPTFE CoNiPTFE StGraphit |» Supplementary Design Data ——— © Menu Plate Width Width Value Beweetn DisareeBeteen Viel’ CADtech Consultants Pvt. Ltd Microprotol - Project Specification. In the Bundle page, most of the input may vary from equipment to another. In this page you can select the construction class, construction code of Exchanger etc. Also you can input a common bundle layout details in this page, which can be edited later for different equipments. oases = Fa ls Corenk I Eetignke | Desendais YOpssnaDaa I Geunety (Bind [oy |[me: Besace te my Tabes 2 [ype (Seamer! |] ot: 75inn] Din: [zt || Th _ stot cn | ca | re tt ND: Qiazenal —_ QV J |) Ogegeawa @MW Th, || © Thickness OAW The. ul Bundle Fist 200 ||) Sse {ett nn} | | Thine: L (| rotuetow: [Efe] i |) covaton vou: [am { < 111 Bending Radius [|| Chae cut vas User Fins | (Use total for ext. pros. desic es i (estohanon Gena} ||| TUrmsinahiomtven sr |) See \ Onheber Flow Section [oweome: CADtech Consultants Pvt. Ltd 16 roprotol — Project Specification. In the Tubesheet page, select the Tubesheet Design Code, Tube to Tubesheet Junction details etc. Project Specification Properties asgiPamncte: | WindBefnion YEathguko [Devon da { OpesingDon | Geonety | Bundle = Geshe ~_flvaing Head DesignCede: [ASME ] tea [eee Designation: ‘Apply AD Meio 9508 Code ) DesonCondons | @desinconededonly © DesignNew and corded socordnntobi 202 | | sedis Pessue Design | | iconser tect of Racial Expansion UH 138 ' <0 not petfonn elastic plastic calculation Max Stenghered Aaa pet Tube « E}Uce 36 Onno 2Sy (UH) || [Ute Sine Supported Tubechest UnwuppaiedSponeTubesheet Tube Sumpot: Tubeto-Tubeshoet Junction [Esperia ah goove wel Diomote of Untubed Aes osign of Muber ol Tubes Boren Number | © Relative Exp, Length nels 1 | | Humber of gcoves: ‘Nuriber of Tubes in the (OUw204 Fifactor sengihened area YUW.205 @ dma? Feector: Infoface Presse Po: | | WeldSize.a: || Of yp. Length | | | Check Orly Radius ofthe Stenghhened Ares: CADtech Consultants Pvt. Ltd ny Microprotol - Project Specification. In this Floating Head Page, Select the Radius/Diameter Ratio or Dome radius, split ring type etc... igeaercten {De Tubeshect —_ « Floating Head Dish _ Tea || | Designation ODome Radius © Radius / Diameter Ratio Size: Head Thickness Suess Refoving Thickness Lint Shelside Couosion Alowence Tubeside Covosion Alowence: Fishglate ~~ Cluse Fieiplete Spl Ring Tag Decision Ofte | Designation: Thickness | Thickness: I) aa Dept In the calculation content page, select the reports to be printed, language and unit system etc. and press the OK Tab. CADtech Consultants Pvt. Ltd Microprotol — Project Specification. Now you will get a screen as shown below. “i Now when you start a new design and select the location of the actual project directory (Folder) same as the location of the project spec we have created earlier, Microprotol picks all your inputs in the projects specification to the current file. You can go through each page and can review and edit this data for all equipment. Save and close the file. ‘Asal iooe Speciation: [ENDocunents ard Sein Pia Use 9FoimalSpecesion Over Oto | (Co Press OK Tab and continue the design. Apes dro rormbbibiioriopiint CADtech Consultants Pvt. Ltd i) Pressure Vessel De: Creating new Pressure Vessel Our purpose is a new horizontal vessel, having the following process conditions Vessel named D402, the revision specification is issue A. ID 1500 mm, and length of 6000 mm, saddle located at 500 mm from the tangent line both sides. A manhole is located centered in elliptical head both side of the vessel. Nozzle flanges are welding neck type. We are using carbon steel SA105 for forged components, SA516GR60 for _ plate, ‘SA106GRB for seamless pipe. Design pressure 0.8 Mpa Calculation conditions are : Design temperature |210 °C Corrosion allowance |3 mm We are working on Project Learn Insulation thickness |50 mm Pressure Vessel Code is ASME Vill Division 1, |Lauid level | 500 mm flange and pipe are ANSI. Liquid specific} 1 MAWP is not requested, gravity J Choose start in the menu bar, then program, then EuResearch and Microprotol Alternatively, open the Group EuResearch and double click the icon ‘Select the Equipment tobe dosigned (Vetsdon 2108 Secon This brings up a Vessel style selection form. Where you select the first left upper model and press the OK button. Solect the dosired template. CADtech Consultants Pvt. Ltd Pressure Vessel Design Use ‘F1’ or Drop the question mark on different parametors to got the details. faunas | Li IC a Design Conditions - Hichoest Conions | OMAWP ealeuiation teq'é. @ Gas Proseuse Vessel @ design forizontal, Code Pressure | @MAWE calowsation noliegd. CQ) Vapour Piessure Vessel OD. neck ||| FP] Horizontal, Bottom Pressure Hh QNoinceased Atonsbier Weta | Apply PD S500A.3.6 (20%) iy O Apply ASME UG 23 4 (20%) i Apply UBC 1612.3.2(33%) Exlemal Pressure Coxe: Wi Stiteners Q@nchidng Associated She © Including Tray Rings Owihout Siifeners C)Encluding Associated Shel @ Excluding Trey Flings | |, Weight Misia pace betneenSitenes: 8mm] fae Oiertlon Reteenee Ladder © Cuehvve Fiepecing Oanercleckwite Insdation o'Postion: [Top ae Trays Tray Neb ee H Sealfolding ap Nenbeing ae @Botemio Top, ©) ToptoBeion eee Pioing Select the Code Ec n, apply the right Design conditions, and select with the Browse button, your Material Database. If no customization applies, you don't need to fill the Customizable Database File Path, because the default value has been set in your Preference, Wind and Earthquake do not apply on the Project, so jump to the Design Data page. CADtech Consultants Pvt. Ltd imum Chanberto, Teena Pressue Tenpertre: Lig evel in Operation Frid Lin Spe Gray: Conosian Aowance: Extent Preswwe Tenpetse Tet Pres: Fulda Spe. Gran: Indo TWichress ‘Weight by Vela Chassis Calera Noninal kore Pressure Vessel Design aor] | (am) (ie Ce] [a bt BefaukVeties Safely Factor |, ©Code Valves Over Ces Fenges AD Factor Seni: Ten: Insasion. Inston Supons Meta C4 | Cutout reinforcement 1) Starmewvantt |) (scsereessraceona| | OTL emtension i Wwelidtutes: [ Fin Fac ka Bok Trae Thea fae] | Nusesiogmee: [07] | Fill in it the process conditions and move to the Geometry page. Note : Safety factor group is intended for material not covered by allowable stress value in the Pressure Vessel Code so calculated from Yield point and Strength CADtech Consultants Pvt. Ltd at Pressure Vessel Design ieeeaes | Deion Fasoasf wn Dsin| Eathanke| Des Dla] OpsaingOsa| Gere |e Cone] Motel z + Rewdng up of Tek ne Obsens fr ] | OUppermeatiisin fase Hie | vere 10mm 22) Distance between Tangent nes ent mn] Upper 17100 mm (764i) ‘© Fade Caten See Tikes O Tide Sas Stee Tikrmss Man Veal Distance fon Tangent Line to Sade Ais Head Type Etpical ead a Thickness Abgnenant is Fi: end Neural "Nout - Monk on Fptens Reurcng wD Foe Asi ' * Nox Picton in Dit Insulation / Flange @Fonges Aloned Paling © Masirun Wid Ouse wish ection Check Distance betacen weds Seca Ted hoe ewe: [) tow Fil in it the vessel geometry where we are using elliptical head with an axis ratio of 2/1. We also request Microprotol to do a collision check between components welding lines with respect of 50 mm between 2 welding line. Further more, we also request Microprotol to create barrel length from the shell length and the maximum rolling plate width. Finally, we request to round thickness to the upper mm and to do the thickness alignment between head and connected barrel. After completion, move to the Calculation Content page. CADtech Consultants Pvt. Ltd 23 Pressure Vessel Design Goneral Propartios Pinout Languoge Prout Unt System Comer Test Condon Presse Envelope Componens Sades Legs. Backes cutest Reilrceent Mcitout Reinfrcement, EstemslPrssue Blarehaiog esheets Shet Flanges FANeteial Suma Bogut Data Lig Herta QWast Caso ard Resume | Euftesatch erly © Fri aiElemerte J | | Anas Love Fill in it the Vessel identification, then select to print the Calculation Report in English and to print the full report before moving to the Material page. We don't have to define additional material for Bill of material. CADtech Consultants Pvt. Ltd Pressure Vessel Design femoris Boy ‘Design Paneer | Wad Defevn | Eatnquako\ Design Oata Opetaing Daal Geonety{ Cales Comers] [SRT ices ta Banel: —[sasie6mio Z [ASME saa fSAMGRTICLE [SasaraRT2ctt IsaaargRiact? lgaaaraRacct isaanGrzct2 lsasischen Isasiscnes IsasiaR70 SAbtearES astereo ASTER Sabt6sr 70 sast7aRP SAREGRACL SARsoGRACL2 neseaRACl] SAESOGROCL? sassssrect2 sasssGRoCL3 IsAEoGRCCLY Sasssgrccl2 sagaaceccl3 Isasarci.? Flange Boting ‘Si Supp sara7oRe FASaENion38 2p2s5cH ISaEWIooaaPZ7eHH Hout 5. sme fase [sme ut et [Se ater <2 sioner 4 {ites ib [Westone soetinct We press the OK button to display the Vessel Sketch, which becomes our information support CADte ch Consultants Pvt. Ltd 24 25 Pressure Vessel Design Tee ee ie ox bork acts aiding) ai soreialole (ole Rel fal sais) as a als ‘Malelelsla celta) a ll Be fos 5) Gini e Gh eeaoonl Sketch and 3D views are true to scale. This is now the opportunity to experiment the 3D movement by selecting in the toolbar. CADtech Consultants Pvt. Ltd 26 Pressure Vessel Design st 91 Hayate jellele| alellsli S21 sale) alalsaialely lal ects] et feal sales 2 inl elif o| ie 319) ll BINIps0 | Step 2: We now have to add Nozzles components, so we use the £81 button, We start to add the left Manhole. CADtech Consultants Pvt. Ltd Pressure Vessel Design feed Notie [nari] Néteie)|Poataerc| Bode owen — to: Md Nowe CSpot! © Shel ute esignsae; Pomme ‘ CoCo Chavecetafes me Progeasd: ws 1 Dione ee |e nonin 5 6 Bae! WnorinpoaR Poa © Long Weinghteck (© puaWelded © SellRealorcng 100% ipcuaean a LY UserDelned FP Pttoe Toleence: cccuty: [nm “ofan: OTT ee a Fill in data information using combo list for convenience or just keying the requested value. We use a location less than 0, which is the reference line, this mean we locate on the left head, In that case, the right location is not required, it's just a topologic information. We leave opening reinforcement information and thickness without value, requesting Microprotol to calculate them. We now use the Flange Tab to specify the flange to use on the manhole. CADtech Consultants Pvt. Ltd 28 Pressure Vessel De: Using the list we select Welding Neck Flange, using or not a ? in the material name, we specify the Material and the Product origin before using the Search button. fee eed Roope: @ WinFlenge F Wihoytenge Penge Sindaid Type: [Weiaingocca wn] Nonineb Diameter feo] F sotten tet: AIRE apg Pas Seach vinnie: a | Design Tongro: ‘hombaite oT. Fathg ~ ih ms Motel Blind Penge: ‘Apply Doe tii . oe | eee ai This brings the Flange Rating in the read only field, User can cancel and replace this value by keying a new value on the right side before pressing the OK button. Move then to the Material page. CADtech Consultants Pvt. Ltd 29 Pressure Vessel Design ees Nol Flange Motel | Pad eit!) Bot Meet | | Mtoe Metin | sinbete: [SASTCORD | aie: a@ - Chante Na |: [ilo Stn Propetios et 210°C: Onan = a ae ‘int Alone Shave: TRTEHPOT [HPa Testo Arb Alon Stes: [TSRETPS [HPO | soit @ ene [HTSHPO [HPO ook Atm Shon @ Te, FOREDF [PS | mie eld ates: (BARES [Pa Anton oat Loi: [OREM [WPS | vdwvess @Tewo —_ FOFAWPS [TPO odd ecley@ Teng = RRM [Who | Ome: [SE [SL etna: sie Fo Here we are using rolled barrel for nozzle neck as we are using a 20" manhole, Aller completion, we press the OK button, We don't use the Pad Material Tab as the default value is the shell material. We don't use the bolt material page as values are not required. As an alternate way for material selection, we can use the default material by pressing the Apply Default Material button. CADtech Consultants Pvt. Ltd Pressure Vessel Design (Cena Now we can select the created nozzle just clicking on and pressing the mouse right button, we select Insert a copy. 3 CADtech Consultants Pvt. Ltd 3) Pressure Vessel Design Daun atl | ego tn] Poet] Bouse wet “Henle | Toa | Probsss C-Opelliat C Shel Oitet 1 Designation: Manhole Z] || ¢ Wiheledtinnge Cheat et ) Cte Choa eet Se anit S WinorwnoaPed oe Nomi : Lang wWetdegieck © event : | | | C:mielied twos 1 6 SetRlnria Hob: © Sendo PF veeensteca ae Frage? Mex | = : | Sorsintloeree: Tole : i | set idea | Loceton (ras | cece: [mn : are? canon: [ ¢ & Sah etn We change the Nozzle mark to N2 and the location over the vessel length. Here too, this last data is topologic, Press the OK button. As itis a copy, all others information are filled in the database. CADtech Consultants Pvt. Ltd 32 Pressure Vessel Design erie sisibia| a[sesininivia| tloleilelalel ‘ils il a a axis isielsbie i} A 22) ) ea 83) Giadiaar tar wine e Regeeael Actually, we have the default standard for saddle, we can double click a saddle and change toa specific standard, If no standard apply, select User Defined, this make all geometry fields editable, so you can fill in it your own values. As an alternative, you can customize your standard data before using it. CADtech Consultants Pvt. Ltd Pressure Vessel Design Pes x6 [awry Acero Design Mend [Cedep iekwiomeione ed stents: fEoRassnc 3) | bin tpata- [om apens-6: [Po Jowdara: [| loam, STEPS \Negitioaste: fsa leer: fa | 6 vues 6 Figumedied | ¢ bones, © Lokanchor, ; perv tea Tavs |e en | eres boven | parr [Wiacpcttveneideat emg CY, | Aor CaDtech Consultants Pvt. Ltd Pressure Vessel Design User can follows the calculation progresses through the list and after completion use the [BI button to review the calculation detail Depending on your preference setting, this starts your editor. Toggle between Input and Output -LI] to review your calculation results on the 3D view. Scalia eLani-e Tee 7 aisielsiiel aie Sieleel: alilaleielelst Poise cai ened amo od CADtech Consultants Pvt. Ltd BA Pressure Vessel Design Step 4 Using the lil button brings up the drawing preference form. out © Beltvg plan ena Initial Flat View © Components Add to Ofginal- © Nozze FlatViow © Nodtle Oiertalion View © Gusset Fat View © Gusset View Choese Digna. See ee French sy elaine & Welding Lines eis (Shel Dimensions | gy All Tubes Shovmnin Layout IF Dimensions Acooing to TEMA eee Nozle Tab When using horizontal Pressure Vessel drawing, select the Type of desired drawing from = + Lay out and Nozzle orientation to get front, top and left view of the vessel, + Detail Drawing to get a collection of A4 format for each component. Choose your language, using the same language as first and second result in 2 unique language on the drawing, Check the Export Nozzle List to Excel box if you want to export. Atlast, press the OK button to proceed. CADtech Consultants Pvt. Ltd Pressure Vessel Design i# sLa}slelzizia) fos secede et After process completion and depending of your CAD software selected through your preference setting, start either Cadview with the [58) button or your CAD software with the '4l button to view the result, In our purpose we start Cadview and select to open a Cadgri drawing pressing the Gil button. — Nom du fichier: lay Fist Vessel ecwd Fichicts de wpe: [Deccinfeowd) CADtech Consultants Pvt. Ltd Pressure Vessel Design Confirm the Project selection and select your drawing in the list. When the drawing has been displayed, you can reverse the foreground and background color clicking color in the menu. Fone Votes Moe fae Rowdee Gu MB Then use Zoom and the scroll bar to review your drawing, CADtech Consultants Pvt. Ltd 38 Pressure Vessel Design Step 5. Start the Estimate software using the [$4 button and start a new Bill of material pressing the 48 button. Select the file My first vessel.emvd This creates your Bill of Materials with the current customization of your file : Parama.clg English, Paramf.cfg French, Paramd.cfg German. Sime Fle Cabko Map Unde Eot, Pelton alae) @lele| 2/2] sls) ; i, = Compone : None rertacenet pad Ei Tebeshee | ESdae mone Stary Tabeahe oe Esky Ties fea Bian Test Sle iat Patina More information conceming the Estimate Software will be discussed in a different chapter. CADtech Consultants Pvt. Ltd Nozzle opening on Nozzle/Manhole Blind Flange After generating the below model, you can provide the opening on the blind flange as described below. ‘To make an opening on the manhole flange (M1), first save the file in your hard disk. In the above model the file is saved it the desktop with Vessel as the’ file name. Now go to File > New > and select the component design as shown below, ficales) Select Component Design here Select the Yes option and OK tab. CADtech Consultants Pvt. Ltd Bo Nozzle opening on Nozzle/Manhole Blind Flange This brings the following pop-up on your screen. [Ein ecient: pty coger [Sty Network Paces 006-103-Rovi corn F236 adoz a7 O08 |eSoestoo tens jah Fen ‘ol fib 22-e-002 Fie pane: Flos bbe: Select the previously designed file from your system and press open tab. lal ¢ i FangeA + Cover oS CADtech Consultants Pvt. Ltd Select the Flange and Cover option and press OK tab to continue. Ao Nozzle opening on Nozzle/Manhole Blind Flange This brings the complete design input sheet of the previously designed equipment. ame { BesgnPsisnete | Wind Defintion| Eathauake {Design Deta{ Opeatg Dalal] Geomety] Cates Content] M Code ond Standads ae Coie Detniion Design Code: Div. 2 I Study Local Load Method : WA |; ZAConoded Weignt Flenge Stand Cc Bal Type Devin Cordions ~ OQNAWP eaeusioniegd ——- OGas Pe llzonal, Code Prose MAWP colclsion nol req'd. Capote Pressure Vessel Haier), Bolton Prat | aoe ASHE UG 45 @Nolncteased Alonebles SE Werte Popy ASHE US 26te) ‘Qnty BO 5500.36 (20% F CoA pply DIN 18800 Past 4 Appl ASME UG 23 d (20%) {check Farge Ricdiy Oavoh unc 1612321339 Enfoinal Presse a im Wihsistees — @Inchisng Associated Shel Inching Tra Rings “ OWihou Slifeneis CExcluding Associaled Shek @Excluting Tray Ringe | || Weight Minium space belween Stifleners 300mm | | fe ee a Ee } allorne ‘Orientation Reference ‘Metesial: Ladders @oveisise ASME i pan D — | TD Freproofng Occaiterceoise eee eg Inston Peston: [Top | : Tins Taub == Sealfolding ay Hung : stirs @sotomioTop __OToptoBatem | eee You can go through each page and can verify the design data you have inputted for the main equipment is again recalled for this component also. Please check in all the pages and in the geometry page input the following. CADtech Consultants Pvt. Ltd Nozzle opening on Nozzle/Manhole Blind Flange (cree aes { Design Paver [Wind Deion] Eathauake{ DesnDatal OpeaingDate{ Geonety)| Coles Content | Mate MainVessel tee Obnteinal ee Otrteinal Distance between Tangert Lines Distance hom Tangent Line to Sale Ais Heed Type: Ais Ratio Nozzle | Rounding up Dist Flange / Ais "Min, Dist. Insulation 7 Flange: Raling: 7 @Movinan With QUser win |] Second nd Thid Chanter | | Oper nm (1/16) OQ Upper 1/10 men (1732 in} © Upper 1/100 em (154 in) } Rounding up of Thickness — ‘O Trade Stainless Steel Thickness “Thickness Algnerent ads ond Sele |. © trate Coton Ste! Thickness ! { | i} | Head Neutal Axis Nozze on Top Head ONeimal Projection Olonges Aligned | Select the Inside/Outside i diameter of the Nozzle here. Select the External projection of the nozzle here. Note: - All the other fields in this page are not relevant for this calculation, So keep these fields as it is. CADtech Consultants Pvt. Ltd 42 Nozzle opening on Nozzle/Manhole Blind Flange Fill the job name & details in the calculation content page and select the materials in the materials page and press OK tab, Now you will get a Model as shown below. ae Now select the Flange Properties by double clicking on the flange or from Browse > components > select Flange. we Matelf BoA Body Flange [FPF ene icstet Fags her viet ib Po Eas | TBD imeort wth nab clamped bors if Hub foe ms = ‘seb Tiwkneos a: [im] erate: Caw] OU | Diam: [oe ul Lenathi: [ion] Thk wo shote [mm] C3B1%B | Thk: [awn i ie J ik and Pace Deiat | [rinFace te In the flange Properties select flange Material & Bolt Material and Gasket. Then select the use standard option in the flange page. This brings the following pop-up on your screen. : CADtech Consultants Pvt. Ltd 43 Ah Nozzle opening on Nozzle/Manhole Blind Flange Flange Flange Stendad Select the Flange Standard here. Type: Select the Type of Flange here. Design Temperature : } + + SRE EERE Cuwerk Material Select the search with current | material will bring the rating of the Flange in the Rating Column. You can select a higher value of rating, If required in the right column. orains Diet (need cating): Select the Nominal Diameter of (Cemea") the Flange. Select OK tab. This transfer all the data related to 20” standard WNRF flange to the flange including bolting and geometrical parameters. You can open the flange properties page to verify the same as shown below. Pou tuore Coty, [SS Matoan sen CADtech Consultants Pvt. Ltd Nozzle opening on Nozzle/Manhole Blind Flange Now select the Bolted Cover by double click or by Browse > Components data > Bolted Cover and fill the data as specified above. Now your Model looks like below. Now you want to add a nozzle on the blind flange. Go to Insert > Nozzles > ana fill up the data as given below. popu [ fozale [Fig [Minis Panto Rr Mail) i Nestle Type | Shes cl - ee Resivoreanent Sie « Raiforoerant faa] | @WihorWihou Pod wean: [it Sting ren enh hk fam }}| Cun Webi Taian too Shel s Sheet cheat Oetens Sala (oo Desigwtion: Nose eniedFianoe [Noes | Fhanacteion Fe Standais Disnieter ONerinal LAT Obneins ae le ua Otntewa Oschedito OTickerrs Duce: Defines LiFunon Mw Tabara Joint ficiency: 1 neat 1 CInente lento } sea neniciena Ot Choo Linetded ndDetion: | moze: Cam _Johet: Coo) | Peunsinatnwsnen: Cm] Slee oi Wel Leg Nome to Pad Paso Stet Invitd Nozze to sel IntematP: Osetn Oseron, Pats CTT] Ofetin twetin, Po) CADtech Consultants Pvt. Ltd AG Nozzle opening on Nozzle/Manhole Blind Flange Complete the nozzle input details in the next pages and select the OK Tab. Now your model will be the following. Save the file and run the calculation. File > Save As > sowie Deituy CMivBatenene) hove 109 pov 3) My Computer 16236 ded 1 [Samy Network Places “Bpe236 dkd,02-07-2009 [i3Desktop Items. NewO [Srivren one Farge [Bip te2-£-002 Vessel ‘Vessel identical Job Tap: em Tag: Revision Select the Save tab and start execute the strength calculation. After the completion of the calculation you can open the report to verify the calculations. The calculations are showing with a heading “Nozzle without pad on Bolted Cover”, CADtech Consultants Pvt. Ltd Insert a Flange on Shell How to Insert flanges Flange must be connected to a shell. As Insert a copy function insert before or after the selected component, User may have to insert a shell before inserting flanges, The Split in shell function may be used. fejslila) allel bree) fia] Sale ele 19) is) alia =) CADtech Consultants Pvt. Ltd 48 Insert a Flange on Shell Select either the left shell and insert after or select the second shell and insert before. STA BAAR I) sieale! aleioic nial slEDIEIS aelelssie 8 a Slaj soles einai 2 Geemicl Component | tition om Conga pes heerny oo 10 Se al dl Dettingen eansron | (Sites es Weld Oienaion == Toa, Cia ioe Botan Genie Oh (aie Rf Disin Dae— | racing stove Tita Deni Pana Ses Retain eed shave | | do non: | rare CADtech Consultants Pvt. Ltd we Insert a Flange on Shell Add flanges Flange must be connected to a shell. As Add function always adds after the last geometry component, User may erase the last head before adding flange and cover. Select the head and use the popup menu to erase or use the Browse, select the head and press the ‘Suppr key. Use the toolbar button #3lt0 add a geometric component, Sa aiaalal PACER nRerers ‘BIST shic “#isit isl eieieial sakes a i 2a Bd =] CADtech Consultants Pvt. Ltd Insert a Flange on Shell Select the desired options, and move to the gasket page. Proprigtés de Flange atti Suet pepe | nhl baal Gasket tdecion i eee : F Ga8/Yope (ESE Farmom ecko’ | sea _ 2) Sok Ain exes ed B i Seavice Ki pe Mond ober ited Sera: te 1860) er lod Soverka: pa Stoo Steel ens td | : a Sal hn gore ded Sioa st [e Set Compr eros gape ted iat ave Slee) Paine —— caneaoeerened poate | Stainless Stest graphite filed Seale Mis VU powPa Slane Stal PFE Hed dled SeainoHor 80 jae Neke oop PTFE ed endod eediae ae Sell hon ee Steel reanhite filed and lauered 2 in = Gate Georeti Pati — wan Elvi: THe i | segs: RG” | | FST ae jomacen: Tae | pales | Gasket ent Diameter: [oem | Selene { Coren nda Conese ng | ouaitrawah j Eitenel Loads in Seve | Load / Moment JUDUEBDwwE When using a centering ring, User shall inpul the Outer and Inner ring width. CADtech Consultants Pvt. Ltd Insert a Flange on Shell Move to the flange material page and fill in the information using or not the Search button. eee Duiniion| Gsketnepetes Fire Mail Dott Mate ldentficaton-——- Smbcte: [SANS siundwd: RSME | Numeric: [ko3s04 Chamber No, [rae Foie eae (renee Cine ‘Ande Alona Sits: [FRTSWFS" [WPa Yesveacep. ants Atm Suan REBT [Ps ‘Aboatestess@ Temp: FATE2HPS [HPS Tesvtx Aon Sion © Teno: [SOTONP [Po ears BRATS [HPs potion Moauiscletoneay: [ORRTMP [ao (eater. TES [HF vet @ tras RETIE Te Peas [a CADtech Consultants Pvt. Ltd Insert a Flange on Shell Move then to the bolt-material page and again fill in the information before press OK button, Gi Deteinn | Gane propane | Faron Matai Bol Moe | ; Malollifeston ee | swtoio; fEATOSGRAT— Stata BSE ee co Chaba io cs [Poit: [Being {Use mininzn a: a Pe 210%: |i Alo Sse Tes [or on/Evcen Ab low Swe: [BECSTHPS bas | ‘Alowable stress @ Temp.:. [17237 MPa Tow/Ex, Alon. Suse @ Temp: sida MPa | | ents Yel tee TERS WPS [VPs Alen Mackie of Elesieny; [ROI MP. [Po | wevsereto [S206 [HP Modus of Elasicly @ Temp: [Teer NP [MPa ) me PPS Tatra: Senne ‘Apply Detaut Mate jesasio, CADtech Consultants Pvt. Ltd Insert a Flange on Shell When adding the Bolted Cover, do not forget to change the Flange Face, fB tone Fs piel vahcesintises Me as oss Plnga lee ta hie Tielnes: [rm Lengh: [rm Tings Shar? [ia = Pao | | Ofdica xensen Ler || comet ee 8 Use Compton ing Nabe anne =e a Le CADtech Consultants Pvt. Ltd Insert a Flange on Shell sis ISR dam i Male) aL skola) 2 i) a wh la [3 eae sea Finally, the result looks : Using Insert a copy, we now add a new set of flanges, the most right is the same as the existing flange. So we split the shell, we insert a Body Flange before the selection. As a flange exists, Microprotol suggest to use it. ice fe Use the sooctad ange Gieato anew one Now we select the flange and insert before a Body Flange. This time we select Create a new one as we want to modify the Face to Male of 8mm. CADtech Consultants Pvt. Ltd Insert a Flange on Shell The resull is shown here-after flo esse Tas ala VT nae j2leleial niet Bieri LOE aE CADtech Consultants Pvt. Ltd wi = Shell & Tube Heat Exchanger De: Creating new Shell & Tubes Heat Exchanger Our purpose is a new horizontal Shell side [Tube Shell & Tubes Heat Exchanger, side having the following process [Design pressure 0.8 Mpa 11.5 Mpa conditions: Design temperature |210°C | 250 °C BEU type named E203, the revision {Corrosion allowance |3mm |3mm. specification issue 1, We need at |Number of passes {1 4 least 450 holes meaning 225 spins [Flange type Integral_| Integral, OD 19.05 mm and Gauge 14, with a straight length of 6000 mm, square tubes pattern of 25.4 mm, The baffle cut is vertical of 25% and the space is 300 mm. The shell inlet and outlet nozzles are 10 in and the channel inlet and outlet nozzles are 8 in. Nozzle flanges are welding neck type. We are using carbon steel SA105 for forged components, SAS16GR60 for plate, SA106GRB for seamless pipe, SA179 for tubes and SA193GRB7 for bolting. We use a flat metal jacketed gasket soft iron filled, We are working on the Project Learn, sub Project Alone. Pressure Vessel Code is ASME VIII Division 1, flange and pipe are ANSI. MAWP is not requested. Choose start in the menu bar, then program, then EuResearch and Microprotol. Alternatively, open the Group EuResearch and double click the Icon Step 4: For stating a new design of new Shell & Tube Heat Exchanger design, we will start from File > New > Shell & Tube Heat Exchanger as shown in the below screen shot. Sie pa Select the Equipment to be designed. Here, *| select Shell & Tube Heat Exchanger) Select the location, where the file to be saved. (Select any location) Use o Fomal specication Over pee Eee re eee eee eee eee eee Om Microproto! displays the location of _projéct specification. Please refer the project specification = chapter. Se - —— Select the YOK" tab, to continue. This brings following data input screen for design inputs. CADtech Consultants Pvt. Ltd. SF Shell & Tube Heat Exchanger Design [A more compichied liem con be ciasted by ebicing. Select the Main Shell as “E” type as per the data sheet. Select the channel side as “B” type as per the data sheet. Select the return end as “U" type as: per the data sheet Select the OK Tab to continue to the Next page, CADtech Consultants Pvt. Ltd. a oS Shell & Tube Heat Exchanger Design In this screen select the Design Code, Nozzle local load calculation standard, Bolting type, Flange & pipe standard and material data base edition etc as selected below. [Mawel | heiding bala Code and Stand eit Cats Deion Daton Coe LocolLosdieid Farge Stondud Bob Type tiCendions OMAWP coleulaiontedd Gas PresiteVesseh P cakdsen retreat C)Vepou Presse Vessel neck oer, Betton recone /ASME UG 45 QNolncteated towed Vane /ASME UG 36(03) Oreo IN T8800 Patt Oho Odeoly unc Bi2aZc% Diockasing secs Shel“ Q btn Tay Fic Owahe sera OEschdagAtconsted Skat © Eelosna Ty Rind (an_] Matera QCoshuive vee Otnrerceoie proton Ei Specie Gini - Tay Nunbateg Qbotemto Top VUse #1 key to open Help tie to ! + understand ‘the Deslan/Design | heck option. Now we are going | Use FA Key to open Help fila of | MAWP selection. MAWP of ll | jeretecnt cm aceee | j meee, | ieee erate ee Pte ater crease tte Select the applicable design code conditions ; of nozzle catculations. | Us ~ 45 > Noxsle Weck thickness calculation | formulas. ! Us ~ 36(e1(2) > Nostle Neck thickness | Ceicultion exempiion fr smaler norsies CADtech Consultants Pvt. Ltd. | i i i Shell & Tube Heat Exchanger Design After completing the input parameters at Design Parameter page move to Wind Definition page and select the design code and design parameter for the wind calculation, Use Help command on each data input field or data selection fields. Code and Stands emma ERR ~| sar 2 ‘Steals Sbuel Cas: Teponenty Factor k3: Tersinetegoy StogastyFecior utuence Factor Speci Data Dana Pesce — Oooieo [524051 vai Ovierdeees ObectinaFaa [| SeasonFact Kai Resoes Prbabily acter ki(Teble [7] Pena Estinaton On Shape Fate Mesinun Dellecon far) Feb ina] age Wiedin Test Load Sv and Dat Conve setionatviomentOaa CikemanEttects Peverted by 3Hetcoidel Plates @ 120° He [| suetioireig: [TJ » Sealer jC] | Ddiegenat i ear | Speci Damping Lats Patios: Ping [come] | Ee (os). [os 7 i a ve Piha Now move to Earthquake page to input the data for the seismic calculations. CADtech Consultants Pvt. Ltd. 60 Shell & Tube Heat Exchanger Design In this page select the seismic design code and design parameter for the seismic calculation, Use Help command on each data input field or data selection fields. Spechun 1 | { @Nomateed Skespectic it © Sieweate Lat eptin |p Nomiaieed —— Ocode | OUse: Logoitins eal es [a i Shope of specitator tock © Shape ol spectia for sod Combined Load Factor [oes iz Inside Budde Rat: Anlfeton Factor VotioalSpoctu, Vet Her Acceleration Rati: Poel fda of May 10, Now move to Design Data page to input the data for the design conditions. CADtech Consultants Pvt. Ltd. él Shell & Tube Heat Exchanger Design In this page input the design conditions (internal & external), radiography conditions, Insulation details, corrosion allowance etc. Chamber No, nena Preesue Terpetta Deland Veles Saley Fact Q cote Vala FhidLig Spe. Gravy: Covesion Alwance Extend Presnae Temperate Test Prone Fhidtig Spe. Givi: insdaion Thckoeer Weg by Votan: Characters: ~~ Reviogapty UW [Fula Now move to operating data page. Note : | Fano Suplorniay | apracrsevcn:[ ean Inaton Suppo Mee Eikauterdoeser | shes reseive vuoi) Welded Tubes: [J2nen ] 1, | Tieken Fate lor Dol Toque — { Teed jo] a: (or) Safety factor group is intended for material not covered by allowable stresses value in the Pressure Vessel Code so calculated from Yield point and Strength. CADtech Consultants Pvt. Ltd. 62 Shell & Tube Heat Exchanger Design Operating data is non mandatory information for the calculation, But this information's will be printed in the calculation output as well as In the drawing output of Microprotol, Riemer Tian) |—__ Mae Tpeitingals | Goomsiy oo va —ctamniee “Fates | tant | nena Pressue: Terpatue Frid Nome Sewvice Nene: Entel Presiue Tenperahwe MouT MODMY Requested: “Tol Ua. 209 | felAcnipUCSEERteduction | ZAppHUCSEE Reduction | .ApapUCSHE Reduction UG. 200): Mosinan hicinersforinpsct test exemntion vi cues: [faim } coves; [nm] cowoe: [mm] cueo: [Sum] wit Requested |Dves | ve | ie Creep and Fatigue z oy Ceara (ve Elves juve Fatigue Apply | Dyes Elves Wes Please input the MOMT (Minimum Design Metal Temperature) to check the requirement of impact test and select the PWHT If requested by the process. Now move to Geometry Page. CADtech Consultants Pvt. Ltd. Shell & Tube Heat Exchanger Design In this page, select the nozzle sizes, nozzles arrangement, body flange type, gasket ete. patents Pe raaics (teen Ces Content Meteo | DetisaPareter_ [Wind Detin Eoabauake. [- MehVense = eoemen ) ¢ TheknessAlgremert eds andsete | M1) Saat tenons | stacked | Eo) Head Noutal As Dion: ONorins! Qevtemal Olntena | “a acme ' Horeca & Distr hom Tangent Line to Sad A Hasd yee: [ElpealHeed —_ W] ito 000% Nowe 7 Nomina Diameter ese 7 ESSSPH sheninet> Let Ton OEnens Disneter % Girtemaisnetes ule a Shell > Left Beton Flooge Tee: | & Shell» Right Boom Rounding up Oi. Flange / As: ea) Fara? | Dit tnsaion Flags texan come Sentwired soc Flat etalcheted Soh Akeni ih en esbeos ts] Uh ant = Soft Capper or Brass wih non asbestos let [MeloFenale SeniConined _ on or So Stee with an atest er Saal a Sol See wih nan aibetos et Supplement Design Daa QMosingen Pate Wir ‘Wid Vale: User Pte With Glearin heck Dintance Bodeen Welds: Fill in it the vessel geometry where we are using elliptical head with an axis ratio of 2A Finally, we request to round thickness to the upper mm and to do the thickness alignment between head and connected barrel. ‘After completion, move to the Bundle page. CADtech Consultants Pvt. Ltd. G4 Shell & Tube Heat Exchanger Design Move Group per Group and fill the required information, use the help function when necessary. {Goes Coren Maes) ive) f Lise ieee He iam oe Te Genet | Ber 4 Taber = om ‘men (abwrsawe | ot; am Jibm atom] tm || susie: [ee wali cx |} rot nesaworserno: — [Jj @Maieontt — OVetesh | OGene8we @Mwihk | | Ot: Baton | Others OB] t Gage or # | i | Thickness: | Tet Upnow: co.Atow.invou: [im |L-am_} | Bevdiag Rattus (aceon || C1Batte Cr vans Uses Fed | Ospecina Othnbs setae ent wos. don | - 25 1a 0448s No Flow Seeton Ditance Tubesheot to et Nene Coss Sacton und: Now move to the Layout page to generate the Tubesheet layout of the heat exchanger. CADtech Consultants Pvt. Ltd. Shell & Tube Heat Exchanger Design Select the partition plate disposal, enter the number of passes, the number of tubes required, select your options such as sliding rails, tle rods, ... When ready, press the Compute button RMiamrma [Design Parnes Lies Eathquake | DesignData | Opesaing D FSIRLPO#* ALI ALIA OD © BecnedPosstronzeria Bend) [¥| No Tubes Pas: Tbe Nunber No. teal Pass No, Tubes Cort Pass Cute Tbe Lint Shot eal Dione ‘Sealng Sip Pak Nabe YstTubeHor boo Hore /Eweina pass: [Fee [Metunorslpes: [Eoneed_ [0 net tse nde ue Seng Ras RodLooaion Dito Tubes in Window (ClMecharica Cleaing [abe welded to Tubetheet (use Cakataod ont Use the customization tools available on the too side of the tubesheet layout to optimize the layout. CADtech Consultants Pvt. Ltd. 66 Shell & Tube Heat Exchanger Design Select the Bundle properties button or double click outside the bundle layout to show the report. fmt - VF gtiens = : | 14 Patltion Plates: = = 4]. Tie Rods. 1] Siding Rais Sheleinal Diameter (renee Min. Shell inlet Free Height: E e ei . [48197 rm, Bole 00: : Mean Deviation (280% | Nunberal Tie Rods: ‘Vaiance Faetr Nunbet of Sealng St Mean Tolerance : | Nurnberof Sealing Bods = Max Pass Tolerance Number of Sli Rais > Balle Cas Top 7teR= Ballon Fight i 192.835 mm 184565 mm (Aa To Tolt-4: 00% 123;500% Tel24 :000% : Tal34:000% 1a32:500% Tat: 500% Tae; 000% Portes Numbered from Chanelle to Channel Duet Press the OK button to return to the Layout page and move to the calculation report content page. When completed, move to Calcs Content page. CADtech Consultants Pvt. Ltd. Shell & Tube Heat Exchanger Design In this page select the necessary calculation outputs required and Equipments details to be printed in the result, iia on Ease Cabs Cae ory (2) Mates Specification Unt System: F Intodwction Epics Test Condon Tsontland elie 1 bon Corpo Uniniena Pees | (edactamie, Farfoneanta entre :|, | Owe (2) Bost Flange ond Cover 2 Testes rdbeton : Dede vw Pa GL evan VfronPend EO ee Coho snr fee Stem Peso Buh) uss 7 PesetfepoiConeniiobelaw id awe Taa | eek OO Fen ag peaereee _| Decipin: Descibton inaavio a Caeuon | Eaeresch stony jy, Aneel Move to the materials page to select the materials of all components. CADtech Consultants Pvt. Ltd. 68 Shell & Tube Heat Exchanger Design iin {DesignPuonsie {Wind Deion [Ean Data Opes goa Geonawy [8 i= eee meres shaun vestent: [Bi fen an sna: feasteanea—vfosnen Shell Bare! Sica Agnew Flange [saa (ASME I Boting ig shetNczs ia heck: ESO wos ne tw: 7 j[CatonSiea rai: feasiconeo | [Eaton Sea Skit? Suppo Select the material for each component and use the dropdown key to select different combination of materials for different components. Move to the next page to select the materials of the channel side and Bundle. CADtech Consultants Pvt. Ltd. : 63 Shell & Tube Heat Exchanger Design Gitmo / IL Wedbetnin [ Emtanko ¥ Des wks Coiot cam A [Eben Ses j|(asue | [Coben See fase Eaton Sie . Boling: — fsanacner [ASHEN [CaivonSieel Fai : isn [Catena eek Fangs: [Sx6 jloswe : pes: [peter | iste [eabonsieet vl bande Tebeiee ; [Eoin ste now: r Cot Seal [Sane Tn Sepasted Head - seg SLES Lien te a ie Botel: Tee | fAeMe i Components Data > menu function. ‘Gills! Selection Ph 1 Reneny Room Meote hn eae 5 ttre caine REE ERIS ‘Lhannel beret vege 3st gtnfange a BR fubpFlome 2. Chere yt flonge 5 | FapionlHead 3 Shatnean ElipioalHead 2. Channethead Nezle nt Nozde Ne Nome wy Nose na Bure Satie Saddle Lcuid evel Lcuid evel CADtech Consultants Pvt. Ltd. Eh Shell & Tube Heat Exchanger Design eons (ne ‘hud Conca | Gene} tubeane bev Lede AAA] 0: Applr at Moibtat 85 a8 Cee | DAccordnate DIN 20102 irdeto Mer, Suragtnnied Ames pet Tube rater - (ovina aceon 67.2 Besos areas 23 QBorignet Number of Tubee O Given tantst uber f Tbs nthe mh fis ~ Fadiue ef tha Suenghoned wea Lewgoaton: — [uimenay Fberraet Detgn Consions = Dvawgn sowoded oo C)Vongn Nev and soreded | Lure diteremis Pres Ces | i comidr ect of Nadal Expansion UiD6 19.0 [Donat aotorm ease elosto caleuchon | Cucw 98 ony, not 2 gy re) Use Sindy Suppl Tobe | Ot. tooo | @Reiaive Eso. Leva | russert covey: ei App A? Ince etna Jars fie fae | Weldtiee 3 Jesmm: fas: awe | Select the tubesheet design code, Tube to tubesheet junction details design conditions ete, Now move to the Tubesheet study cases and review it jal Tobe eile Fler z 3 2 Fxereaneo———— {ug1400. Ps, P| Moen ef Ete: Moto ie Fasten —— Theis Expanelon escoo.nrs Jes J [zs¥atvmntn | Paci ER i CADtech Consultants Pvt. Ltd. 42 Shell & Tube Heat Exchanger Design Move to the geometry page to change option if required and press the OK button. memes abeheal Sad Cases] Goonaty [Tames alee Td Male Tost lange Gecmety enced f Recessed Face: Mactiring Extension ‘Shel suppet / ads: Sues# Rete Sipe: Extension over recius Tobesheet Thickness ExtemslDiamater | ‘Tube Esension | aston Groove Depth boone | © Diding Standard Fit a O Diiling Special Close Fi Tstbieees (am) ei Wren Toaence: Sem (fan) [ms —_]| ji CADtech Consultants Pvt. Ltd. Shell & Tube Heat Exchanger Design Before saving, double click a saddle to change your standard or fill your own data. Dispel ris Awan ed P Pit Apa 8:0 i is Aw 7-8 ' { Prsion Method 4 in Apa 9 0: Figs amtened Oietitenhwed Fiionocter: [0 | SeddeNo: [2 js] Tope: [st 10] Melahvawistto: [etn.000 | Ande T: [120° | Welt: 90K] oso Mets — 1 Re | LOweldes | wiaee (Bom ]| (eens freme Door | sew T ontnoe | Pid Fon in Wel XV 1 rate 1 ewendon Thieknore Gent iar] Pe uneise: Fie] J Gaowcomc reac: flea], | Sera: Can | Vote itance ti ilseaarad E { cismorer al ta Hinman After the modification press the tab to complete the model. Now use the Save As... function to save the file. fa Boo 1? (avaeS UNE PRODUCTS * Bssina = /AES HFCL With Design ale Loss “BaNon? Gipsesiiees wih rutestetoad “Bnew Mepene — (RFIEToal sive ssaps: [Meelis daatama i] _Emeel_) [atu Hromoe Jae tonne CADtech Consultants Pvt. Ltd. ay Shell & Tube Heat Exchanger Design Correct the nozzles eccentricity on the channel to avold the central partition plate. Nozzle can be selected by Browse > Components Data > Nozzle N4 (or just double click on the corresponding nozzle) a ‘olenoi [Ted Motel LocelLosd and mecessoues) Taentoien a estore - voor Bum |____s Qeoen, peti Desnaton: | SGU erie Qeevedlie 4 Sern Sehael Ouse crwactitee = = otis or acces Raioceneiee ane "Sena ae ‘ean Lam_j| Smedainon Read Seta Ques on} Qtmatines Stan O08 ia voi: Frm} Qustvere Sino Set Renton 2 | Ore Qsenease fore © Wickners yo Litrchidedin Declan: | ines vases iran ae viscowpee Faw) Nee: FT Teds Peal neha [Loma] | Coan Atuwann ut Inmate Norse och | eso Pai ther eset Cat EMule | Location: [BeBe | Pa Enea conch: [1801 Ista Bia Ose0n Add an eccentricity of 180 mm, Use help to know if it’s a positive or negative value. Do the same in the Nozzle N3 also. Now your Model will be as follows. CADtech Consultants Pvt. Ltd. Shell & Tube Heat Exchanger Design Save again. Start the calculation process using the il button. (Alternate command :- Execute > Strength Calculation) CADtech Consultants Pvt. Ltd. qe Shell & Tube Heat Exchanger Design User follows the calculation progress through the list and after completion uses the [Bl button to review the calculation detail, _— Alternately you can use the Browse > components Insight results to view the summarized calculation results. (lirics uree | Tubesteet B, Body Flonge HB Nowe [8 sas ‘+ Shellhesd - 30.10 & Shollbanel- 33.05 ® Shellbanel 31.05, SF Shelbatel- 31.05 EL; Shel gth lange - 30.02 raccoon 2435000 77400 3000000 774.0000 2601.90 774000) 513.0935, se0000 4.00000 03.0000 55.0000 Kruckle Radi en ‘Suaight length mn Hateisl No Check your result and if you agree the full calculation, you can start the automatic drawing. CADtech Consultants Pvt. Ltd. TG Shell & Tube Heat Exchanger Design Using the Li} button ( Execute > Drawing Generation) brings up the drawing preference form. Drawing bee Oia — Serr rannaNo. O corporents > [Reure oor neco Genii Fe Name: fev eneris ed Seto ochr Ktop\MiccpntoABEUTial ] ‘Addo isi ONozdle Flat View ONoztle Oiiertation View | Oousetritview | Onion [chests ofginat. [= oo et Tubes Shommin Leseu Unasystem Dest 4 TPIT Comectons, ai + Wl Enaineeiin Droning Drawing: Foma: [av] WDinensiais Accoidng io TEMA OFistAnge Pectin Toes ExclNacée Tobe (O Third Andie Paigcion (eet When using Shell & Tubes automatic drawing, select the Type of drawing * Lay out bringing both components and General arrangement drawing, * Detail drawing to get a collection of Ad format for each component. Choose your language, using the same language as first and second result in one language on the drawing. Select the Drawing Format, Sheet size etc At least, press the OK button to proceed. CADtech Consultants Pvt. Ltd. Shell & Tube Heat Exchanger Design After process completion and depending of your CAD software selected through your preference setting, start either Cadview with the [J button or your CAD software with the ¥J button to view the result. tin [Giewad SY | peee ta semone New? Fepine 0 a fieschysa Import option wad thew selees the “HIRI Nehanger to Mieroprotol” option, Ht brings: the Jallonsing window in the Screen Select the “open file to import” yption and then select the location of the HTRE output files CADtech Consultants Pvt. Ltd Microprotol —- HTRI Interface /Aspentech_TASC_Output Flos TAF fepeuresearch MyRecent fEMG«anges Docurents | pronmat psy | easier Select the location of (Bote the .dbo Fil lErsree ——__ Desktop [CDHTRI_Tubsshest_Odjects_csv SD rome My Documents as My Computer be) 7 My Newark, —— Select the HTRI output file 10-E-122_AES_tepisses,cbo- and select Open tab, Sen E06. [eB co104 ao ordbo Desktop ace rey-0.dbo | |fBusto1 AF.do0 MyDecuments ‘My Computer a | Fle pane: [eoeat1 AES v, MyNebeik | Files of ype: [| Setecring she HIPR ouput files will wansfer all design data from HTRI fie to Microprotal as she input for mechanical calculation. CADtech Consultants Pvt. Ltd 80 8I Microprotol - HTRI Interface Now in the Microprotol data input sheet, all the data like:- 1) Design Pressure on shell & Tube Side, 2) Deign Temperature on Shell & Tube Side 3) Arrangement of the Exchanger( Horizontal/ Vertical/ Stacked) 4) Size & location of Shell side & Tube side nozzles 5) Configuration of Exchanger (AES/ BEM/ AJS.. ) & TEMA Class(R/ C/ B) 6) Tube layout type, Pitch, Tube dia, Tube Length, Tube Thickness etc... 7) Baffle type, Baffle cut’ percentage, No of baffles or spacing between the baffles etc, 8) Minimum inlet & outlet free space below the nozzles. 9) Type of tube side pass, no of pass, tube no, shell ID etc... i. Will be updated from the HTRI output files Now in the Microprotol data input page select the Mechanical design code, Wind & Seismic design codes & data etc, Now in the Layout page, Gime 1 Ope bin Tees He naa hi testa atid Tub Lt Sang Sp Pa Nba ia Tote bo \lierttnstons 1 Meade we. [Diino ten Eiht ong [te nedtecion Cioran ron Eisechric Chane [ptianeurta testo Ehren +l a_i) CCakeee)) Go to > Advanced tab. You will get the following screen. CADtech Consultants Pvt. Ltd 82 Microprotol - HTRI Interface ‘Tube Layout Description In the above screen select Use HTRI csv Ini tab to import the HTRI Tubesheet layout to Microprotol, My Recent Bocunents [Buns 12_1201.06.86 1 foie 36 Hifi Tubesheot Objectscsv) Select the HTRI Tubesheet Jayout output(.csv) from the saved location and select the Open Tab. CADtech Consultants Pvt. Ltd 83 Microprotol - HTRI Interface eet ds B HH Le 2 Use HIRI coy Interface Now you will get a layout as OK tab to transfer the data to Microprotol. shown below. Select Nn Tues Pre Tube tamer No ntemel ass No Teer ConsaiPare Ouse Tobe Link ‘Shot ntems Demeter ERS oe Mime Centred { Antena pace: Donor ofect Burde nelet ring aie Bi Ciifechones! tones Tel om a. of Tub per Pons tubes Webled io Tebeshit fu Ga) am] CADtech Consultants Pvt. Ltd J Microprotol - HTRI Interface 84 Complete the Material selection and now the Microproto! model will be available for the design calculation. Tie ests ShH=NeTPHSRR GO o/eRe ssi ao Whore ysBo7eabuhGeoned heals Doha ewepaaenl Now after running the calculation, Microprotol will generate the true scale drawing (GA & Detailed component) in the editable format with necessary dimensioning and details, which can be used for the fabrication purpose. . The direct interface with the HTRI avoids the re input of data and increases the quality of output. Je bbuoknopacdobniiniohisci inno ii ionnec reo CADtech Consultants Pvt. Ltd Heat Exchanger Design Check List. ai L. Do not forget to input the OTL Extension value in the specified screen, when you have a welded tube to Tubesheet junction. Sholl & Tubes Proportios Lye} |_DevionPorenater_|_W — Mate “alee L “DenDate | OpeatngData | Geomey |B Chobe No, Internat Pressure: Tempore: Liquid even Operation Fhid Lia Spe. Grow Conotion Allowance Extemal Preseue: Tempealue: Test Pressure: Frid Lig Spe. Gravly Inovltion Thickness ‘Weigh by Vola Choceiics: Fogerty Nt [5 yf Delait abies 1 Seley Factor pend | @codeveies: cs Yew} tanta | rslaton Inauain Supports Mate [sAB1eareD ‘Giroutehlrcenent— Stes acer velo): Weld Type Type OTL otenson i | les Tei | Plcton Fectortor BoP CADtech Consultants Pvt. Ltd Be Heat Exchanger Design Check List. 2. Check the correct selection of Body flange and Gasket for Shell side and Tube side as per specification. ie eure eo (Ctyet Caeser “HatialConiue) | | DavenPaameer J Wind Delrin Eaten Geoneiy | Bande anversl = ~ Thickness Abgonent | J] eats end Sets (ChHeed Newal Avie Diam; ONoninel © Exemal @Intcinal Distance om Tangent Line to Sake i Heed Type: [EticalHesd Nowe Nona ionter ay QE sternal Diameter OlneinatDiameter Ol Flange Tsp: & She ie > Left Top “19 | EEA sna atten “Te | Hyco notes Body Flange | pig, Insulation /Flenge: [75 nn Founding up Dist Flange / Axis: Body Flange: ft >) festa ab MaleFemaleSeniConined | [Snooth _ a Graphite led SUPTFE OONIPTFE StGjenhit ‘Supplemerfasy Design| Data Q Marinsh Pate wid waa vaie User Phhie Width [1 Coltsich Check Distance Between Welds: shell side and Tube side. | Use the marked key for updating different gasket and body flange faces for CADtech Consultants Pvt. Ltd Heat Exchanger Design Check List. 3. Specify the Minimum wall thickness (MW) or Average wall Thickness (AW) and specify any tolerance is in the thickness of the tubes. The thickness entered (~) tolerance will be considered for Tubes under external pressure calculation. Biiememen Cc os u [Cals Coren “Wate Parmeter [Whelton | Fathnaka. } Besta pVobep en Pach: [ogva0e Tianpuar bet Date Type ass [Constaucion Teme [eres ne c “| rene Mozae Unset FNU Hh Oceeewe ‘Show Exchange Heenan (| Pebtthe: / Eee It | Fol Uprtew [mei] | caval inl Invert Exchanger Geosnatry | @ Spacing jj Cosette | Sims Chow ued weties No Flow Section | itanen Tubeaton in tt> (200 ]| vas, (SE ——]} seins I (a orale: Chote Section: une ie Hoght Ban fingon | Picenpte |} | otk toshetio: Specify this value to get a more accurate Tubesheet layout. In the absence of input value Microprotol will calculate the entrance and Exit distance according to the nozzle sizes, if the compute option is crossed. When you import a HTRI layout to Microprotol, Microprotol will pick up this value from HTRI thermal design output. CADtech Consultants Pvt. Ltd 8) B8 Heat Exchanger Design Check List. 4. Do not forget to select Tubes Welded to Tube sheet option, if you have a - welded tube to Tubesheet junction. Shell @ Tubes Properties (—DetinParaveter I WedDelnion [Ea suis op ~ DesinDaia 7 a ye Cakes Conent fo : Seed nad No, Tubeside Pats: Tube None No, intemal Pass No Tubes Cente Pass Outside Tobe Lin Shel rtrnt Dieter Seating Sti Pat Number lst Tube Hor Los Hoizeneinalpase: [fee VeiAntamalpass: (Centered _\v] {do net offsst Bundie Include Siding Rails Tie Rod Location [No Tubes in Wincor Elbe Cary Eitan yiicse ibe Brute [ipingemen Bale Pte [Do not ose de Tol. on No. of Tubes per Pa: Cae) Cm} ema) tee) Specify whether you will use the calculated OTL of Tubesheet layout generated by Microprotol or the user input of OTL to be selected as the value for the Tube sheet thickness calculation. CADtech Consultants Pvt. Ltd BS Heat Exchanger Design Check List. 5. Do not forget to specify the tube to Tubesheet junction details in the Tubesheet propertied page. (After generating the model go to > Browse > Components Data > Select Tubesheet.) icons [Tube Mati Tes Flange] Tog 264 Designation: [Statens Tubesheet ‘Apply AD Mela B5 as Code } ¢ BesinCondtons @esianconcded only _ © Design¥ew and coneded Diheccordng to in 20182 ce Diterenial Presi Design i onside tect of Resa Expansion UN 138, DDO not peitorn elastic-plastic cacuation | Fleas orb na 2 900 Use Sivply Suppated Tubesheot | | Unsuppeted Spons Tubeshee/Tube Supa Diameler of Untubed Area: Max. Stengthened Aatea per Tube: U tubes Dosing acors. 62.2 Desin avs. 623 | [p tebetoTubesheet dunation © Design of Nb Tabor |. [sanded geovewell Obiven Nabe! | Ob Lena a | OPeaive Exp. Length Notas | : ate Number of Tubes inthe - | Quwz04 Fifedtor sengibened area Ouw205 Check ly Fanaa fleet | lace essue Po Weld Size Radius ofthe Stengthened Area: All the above details are very important for the Tubesheet thickness calculation, so it is mandatory to input the details in this input screen. CADtech Consultants Pvt. Ltd 9 90 Heat Exchanger Design Check List. 6. Tubesheet study cases are very much important for fixed Tubesheet type Exchangers. Also check & specify the shell to Tubesheet junction in the geometry page of Tubesheet properties screen. Geers | Tibasheet{ Stab Cares | Geomety] Tubotheet Mace Tube Mona] ‘Detign Cate Exotudng Tee | [tee ae eee Shel 69°C Mettalto, a Mudie Eltay. | [FSS7OE PIB aa6o0. tips] ‘Themmal Ewpancion {0.95770 mente 64022 mewn || Ipoghegt Um Matoiato.: Rxssusninace Mec of lviy: | (75 (isso. wea] Thott Expansion Study cases for double fixed Tubesheet heat exchanger Microprotol® generate standard study cases, User must manage study cases by adding or deleting, Test case shall not be included in the list; Microprotol® adds this case during calculation automatically. Temperatures shall be modified to reflect mean metal temperatures. Mean metal temperatures are used to calculate Elasticity Modulus and Thermal Expansion both for shell and tube. To check a value, select first a study case and it displays the values in the below columns. If values are unknown, you need to input your values for each study case. Allowable stresses for. study case: Choosing column Normal or Extreme allows using allowable stresses at design temperature in normal or extreme condition, Microprotol@® generates Start Up, Shut Down and Test as extreme condition, For a Normal study case, image N is shown in the first cell while image X Is shown for an Extreme study case. Tag of each study case must be entered in one of the two columns; Tag is either numerical or alphanumerical limited to two characters, CADtech Consultants Pvt. Ltd a Heat Exchanger Design Check List. 6. When designing a floating head Exchanger, please specify the floating head split ring type and Dome radius or Radius/Diameter ratio. (After generating the model go to > Browse > Components Data > Floating Head) Peis fainted [Foaing iad Mati Spit Pingel] eee Floating Head Dish ‘Suess Refloving Thickness Lit Shelide Conosion Alowance | Tubeside Conosion Alowance:; Salting tea (isi Sesipmsion: [Soli Fina Tea) Thane | | Thickness Angle | 4 Depth 11 | | aoe | CADtech Consultants Pvt. Ltd

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