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Tolerance Analysis Example

This document contains the results of multiple simulations that measured 5 variables (x1-x5) against different tolerance levels to determine the percentage of parts that would pass inspection. It shows the average, standard deviation, and Monte Carlo simulation results for stacks with a target of 5.000 and tolerances of ±0.004, ±0.005, and ±0.009. The percentage of parts passing inspection ranged from 68.27% to 99.73% depending on the tolerance.

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DearRed Frank
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228 views

Tolerance Analysis Example

This document contains the results of multiple simulations that measured 5 variables (x1-x5) against different tolerance levels to determine the percentage of parts that would pass inspection. It shows the average, standard deviation, and Monte Carlo simulation results for stacks with a target of 5.000 and tolerances of ±0.004, ±0.005, and ±0.009. The percentage of parts passing inspection ranged from 68.27% to 99.73% depending on the tolerance.

Uploaded by

DearRed Frank
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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x1 1.

001
x2 0.995
x3 1
x4 1.001
x5 1.003

average 1.000000
stdev 0.003000
If you require the blocks to be 1.000 0.009
, the blocks will pass inspection 99.73%
nominal tolerance
x1 1.000 0.005 If you require the stackup to be 5.000 0.004
x2 1.000 0.005
x3 1.000 0.005
x4 1.000 0.005
x5 1.000 0.005

RSS
5 0.01118034 0.00372678
the percentage of your parts that will pass inspection is 68.27%
nominal tolerance
x1 1.000 0.005 0.998 0.999 1.001
x2 1.000 0.005 0.997 1.000 0.999
x3 1.000 0.005 1.002 1.002 1.003
x4 1.000 0.005 1.001 0.999 1.000
x5 1.000 0.005 1.000 0.998 1.000
5.000 4.998 5.003
0.00048687 0.0024083024 0.00314737

RSS If you require the stackup to be 5.000 0.005


5 0.01118034 0.00372678 If you require the stackup to be 5.000 0.005

Press "F9" to run more monte carlo simulations


1.001 0.999 1.002 0.999 1.002
0.999 1.001 1.001 1.003 1.002
1.001 0.998 1.001 1.003 1.000
1.001 1.001 1.000 1.000 1.002
1.003 0.998 1.003 1.000 1.002
5.005 4.996 5.006 5.005 5.008
0.0046912427 0.0037433 0.0064787 0.0050653 0.0079911

the percentage of your parts that will pass inspection is 82.03% based on RSS
the percentage of your parts that will pass inspection is 69.77% based on monte carlo
1.003 0.996 0.997 1.001 1.000 0.999 1.001 1.003 1.000
1.000 0.997 1.001 0.999 1.001 1.000 1.003 1.000 1.000
1.001 1.001 0.999 0.996 1.001 1.001 0.998 1.002 0.998
1.001 0.999 1.002 0.996 0.998 0.998 0.998 1.002 1.001
0.998 0.997 0.998 0.997 1.000 1.001 0.999 1.000 1.000
5.003 4.990 4.997 4.989 5.001 4.999 5.000 5.006 5.000
0.0030693 0.0103619 0.0034346 0.0106865 0.0005501 0.0009718 0.0004237 0.0055219 1.844E-05
0.999 1.000 0.999 0.998 1.000 1.001 0.998 1.002 1.000
0.999 0.999 1.002 1.000 1.002 0.998 1.000 1.000 0.999
0.998 0.999 1.003 1.000 1.002 0.996 0.997 1.004 1.001
0.999 1.000 0.999 0.999 0.998 1.002 1.000 0.999 1.004
1.000 1.000 1.002 0.999 0.998 1.003 0.998 1.004 0.999
4.995 4.999 5.005 4.996 5.000 5.000 4.992 5.009 5.003
0.0046344 0.0009577 0.005404 0.0040388 0.0002194 0.0001912 0.0076629 0.0090941 0.0031351
1.001 1.002 0.999 1.000 1.003 0.998 1.001 1.000 0.999
1.002 0.999 1.000 1.001 0.999 1.000 1.003 1.000 1.001
1.000 1.001 1.003 0.998 0.997 1.003 1.000 0.999 1.000
0.998 1.002 0.998 1.000 1.004 1.002 1.001 1.002 0.999
1.000 1.003 1.002 0.997 1.001 1.002 1.002 1.000 0.997
5.002 5.007 5.001 4.995 5.003 5.005 5.007 5.001 4.997
0.0017206 0.0074617 0.0010769 0.0048519 0.00337 0.0052122 0.0074938 0.0009187 0.0030292
1.001 1.004 1.000 1.000 0.999 1.001 0.998 1.000
1.003 1.001 0.999 0.998 1.002 1.001 1.000 1.001
1.002 0.996 0.999 0.999 0.999 1.000 0.998 1.003
1.000 0.999 1.000 0.999 0.998 1.001 1.001 1.000
0.999 0.999 0.996 1.000 1.000 1.000 1.000 1.000
5.005 4.999 4.994 4.996 4.998 5.002 4.998 5.003
0.0047106 0.0009327 0.006096 0.0043317 0.0020256 0.0021737 0.0024781 0.0034866

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