LIQUID LEVEL INDICATORS

For Oil Filled Distribution Transformer

VI-01(R1)
 OIL LEVEL INDICATOR
Model 801, Dial Size 80mm.

FEATURES
n Each completely assembled unit, pressure tested.

n Nitrophyl float suitable for transformer oil.
n Pressure die cast and vacuum impregnated body for zero leakage.
n Customized dial to individual requirement.
n Simple design, high reliability, low cost.
n Optional level marking on polycarbonate dial in front or Aluminium dial at the back.
n Floats have arm length of 310 mm as standard which can be adjusted during
installation from 88mm (min) to 308mm (max).

Materials
Sl. No. Parts Name Material
MODEL NO.
801-1 801-2 801-3
Dial No. 80104A Dial No. 80104B Dial No. 80104C 01. Body Pressure Die Cast Aluminium
MAX
+120C 02. Dial Cover UV Protected Polycarbonate
MAX
+85C

+20C 03. Float Nitrophyl

+20C +30C
OIL MIN - 5C
-20C
LEVEL

MIN
Conservator Tank Detail
CONSERVATOR (A)
Mounting Detail TANK DIAMETER (*)
160 200 250 315 400 500

Float Lever Length (B) 88 120 152 190 245 310

Eccentric deviation (C) 25 40 60 90 130 160

Installation height (D) 75 88 107 130 160 200

(*) Float levers are delivered with 310 mm

length as standard. Their length can be
freely adjusted by the customer during
the installation from min. 88 mm. up to
310 mm.
 OIL LEVEL INDICATOR
Model 802, Dial Size 100mm.

t 57 2
cu 01
er m
nd 2m 44

.5
U
P=

11
EE
02

MAX

4 HOLES =7.0 mm
PCD=85
120

33
61.5

99
70

68
40C

=7
20C

0C

03 3 15.5

0
=13
.
AX
17.2

TH
RO 0 0 M
NG

34.3
LE
3
L=
D
3
2 .6

MODEL NO.
802-1 802-2 802-3 802-4 802-6

MAX MAX
MAX MAX
MAX OIL LEVEL
+85C GREEN

OIL LEVEL MIN

INDICATOR
40C +20C
20C MIN RED
OIL
LEVEL
OIL
-20C
LEVEL
0C MIN
MIN

802-7 802-8 802-9

MAX MAX MAX

L

+90C OIL LEVEL OIL LEVEL

A
M

+20C +30C
O R

OIL
-10C
N

LEVEL
MIN
MIN MIN

Specification
Body : Pressure die cast Aluminium body powder coated to RAL 7033.
Indicator dial : Aluminium sheet white with black marking / black with yellow marking.
Indicator glass : UV protected polycarbonate can be printed for level marking.
Gasket : NBR "O" Ring with shore hardness 70.
Float : Nitrophyl

Operating Principle:
The radial movement of float is transmitted magnetically to the pointer. There are no electrical contacts in these gauges. The float arm
length provided needs to be cut to size before installation to required length.

Application
These level indicators are ideal for use on the conservator of oil filled transformers. They can also be mounted on the side wall of
hermetically sealed transformer tanks.
 SQUARE FLANGE TYPE LEVEL INDICATOR
Model - 805 With Thread & Mounting Bolt Option

Model - 807.2 With Detachable & Adjustable Float Arm

17.0(0.5) P.C.D. 63 8.4 x 4 HOLES
2.0 (FOR BOLT MOUNTING)

GROOVE: R8
OD = 52.2 , ID = 37.8,

70
DEPTH = 2.0 01 CONSERVATOR TANK
MAX

TS
TANK BORE OPENING
02

INS T R UME N
SQ. 59

21.0
31.0
LIQUID

50.0
+20C LEVEL
MAX

D
07 +20C LIQUID
LEVEL

03

3 5

AT
MIN

OIL LEVEL AT +20C

MIN

VI
05
4.3 E

H
06 3
04
VENT
3
2

43.5
.6

04 L

57.0

Model - 807.1 With Integrated Fixed Float Arm

Materials
PART DESCRIPTION MATERIAL
NO MODEL D () FLOATING INSTALLATION FLOAT
01 BODY ALUMINIUM (RAL 7033 PAINT OPTIONAL) NO. LENGTH HEIGHT DIA (B)
02 DIAL COVER UV PROTECTED POLYCARBONATE
03 POINTER ALUMINIUM POWDER COATED YELLOW 807.68 158 68 79 22.86
04 FLOAT NITROPHYL 807.80 200 80 88 22.86
05 FLOAT SHAFT ALUMINIUM ALLOY 807.102 250 102 107 22.86
06 MOUNTING GASKET NITRILE BUTADIENE RUBBER
807.124 315 124 130 22.86
07 DIAL ALUMINIUM (BACKGROUND BLACK WITH
YELLOW/WHITE MARKING) 807.156 400 156 160 22.86
08 NUT FORGED AL NUT 807.195 500 195 200 22.86

Description
The VIAT 805-7 series oil level indicator consists of a square flanged Aluminium die-cast body. The float shaft is magnetically coupled
with the pointer on the dial. The dial has yellow markings on a black background, thereby providing excellent visibility.
It is mounted externally by using 4 bolts on the flange surface. The 805 model can also be mounted with threads on the back side.
The mounting gasket is supplied. These level indicator is interchangable with leading brands available in the market.

Operation & Principle

Any movement of fluid in the tank is transferred to the float and shaft. This movement through the magnetic coupling moves the
pointer on the dial.
This indicator is ideal for use with oil filled transformers and is mounted horizontally on the tank or conservator.
 OIL LEVEL INDICATOR (Magnetic Type)
Mounting Thread - G1.5'' For Hermetically Sealed Transformer

FEATURES
n Complete isolation of transformer tank from visual dome.
n Seamless brass pipe.
n Free movement of float.
n High power rare earth magnetic coupling to prevent interference of transformer
magnetic field.
n Use of Nitrophyl float suitable for transformer oil.
n Additional brass protection of transparent dome.
n Twin windows placed 180 apart to provide view of oil level from all sides.

Materials

Model No
MODEL A B C Float At Max. Oil Float At Min. Oil
/NBR NO. (1) (1) (1) Level 'D'(1) Level 'E'(1)
MOLI
803 - 1 198 140 54 96 7

MOLI
803 - 2 268 210 124 166 77

Mounting & Installation

The twin window on the dome will ensure that one of the two windows is always visible from the required direction.
It is important to note that the calibration of the gauge is done by the factory and should not be tampered at site.
Do not remove the locking screw or nut or rotate the dome during installation.
 OIL LEVEL INDICATOR
Mounting Thread - G1 For Hermetically Sealed Transformer

FEATURES
n Highly visible red indicator for oil level.
n Each completely assembled unit, pressure tested.
n Use of UV protected unbreakable & transparent polycarbonate dome.
n Additional brass dome protection for polycarbonate cup.

n Use of Nitrophyl float suitable for transformer oil.

FLOAT AT EXTREME TOP FLOAT AT EXTREME BOTTOM

RED INDICATOR
ON TOP POSTION

23 13
MAX MAX
5
MAX-MIN MARKING
ARE BLACK
MIN MIN
84

84
2 RED INDICATOR
ON BOTTOM POSTION

3
16

16
CONNECTION DIAMETER CONNECTION DIAMETER

C
A

G1" G1"
B
40

Model No
MODEL NO.
CONNECTION DIMENSIONS 29.5
4
DIAMETER A(2) B(2) C(2)
40

OLI 804-200 G1" 25 71 195

Model - 804.4
OLI 804-227 G1" 57 103 227

OLI 804-232 G1" 62 108 232 Materials

ITEM PART NAME MATERIAL
NO.
OLI 804-247 G1" 77 123 247
1. OUTER CUP UV PROTECTED
TRANSPARENT POLYCARBONATE
OLI 804-267 G1" 97 143 267 2. LOCK RING FORGED BRASS

OLI 804-272 G1" 102 148 272 3. BASE FORGED BRASS

4. FLOAT NITROPHYL
OLI 804-277 G1" 107 153 277
5. INDICATOR RED NYLON

Application
This type of oil level indicator is used in hermetically sealed transformer. The oil level gauge is screwed into the tank.
It shows the level of the oil in the filling pipe/tank.

Mounting
Please select the correct model number based on your requirement of length 'B' of the float arm.
Sufficient margin should be left for the height of gas cushion and that of threaded coupling on the tank cover.
 LIQUID LEVEL INDICATOR
Thread - G1
FEATURES
Materials
n Single piece brass / aluminium body construction. PART
QTY DESCRIPTION MATERIAL
n Dual rubber sealing provides leak proof assembly. NO
01 1 BODY BRASS EXTRUDED
n Crystal clear, tempered glass lens. 02 1 FLOAT EXPANDED PU RED
n Highly visible expanded PU red solid float. 03 1 INNER RUBBER RING NITRILE BUTADIENE RUBBER

n Stainless steel retainer for float. 04 1 LENS TOUGHNED GLASS

05 1 OUTER RUBBER RING NITRILE BUTADIENE RUBBER
n Each level gauge pressure tested after assembly. 06 1 RETAINER STAINLESS STEEL
n Ideally suited for transformer tank application. 07 1 PROTECTIVE RING BRASS

MODEL NO. 806 Thread Size - 1'' NPT

Operation & Application

Most oil used in electrical equipments is colourless and the
level is difficult to see without aid. The 806/808 series level
indicator provides a red float which indicates the level of oil in
the tank. The highly reflective stainless steel retainer provides Description
enhanced visibility of the highly contrasting float. The VIAT 806 series oil level indicator consists of a machined
For higher span of levels in a tank, multiple units at different brass body with 1''-11'' NPT thread. The highly visible red float
levels may be used. The gauges are recommended for use with is held in the oil compartment between the stainless steel retainer
fluids having a specific gravity of 0.80 or higher. and tempered glass. The float provides the indication of oil level in the tank.

MODEL NO. 808 Thread Size - G1''

Description
The VIAT 808 series oil level gauge consists
of a machined brass/aluminium body with
G1'' BSP thread. The highly visible red float
is held in the oil compartment between the
stainless steel retainer and tempered glass.
The float provides the indication of oil level (Optional)
in the tank.
 VERTICAL PROTECTION RELAY
For Hermetically Sealed Oil filled Transformers
Switch protection for falling oil level
Model - 811
Thread Size - G1 FEATURES
n Monitors oil level in Hermetically sealed transformers.
n Precise switch operation on falling oil level.
n Available in two standard sizes.
n Gas collection valve optional.
120
n All Aluminium and Brass construction suitable for
extreme weather conditions.
11
MI

X
MA
N
14

12

Switch Connection

12 11 14
MAX. MIN.

Wiring Diagram

MODEL X Y
811-1 156 204
811-2 191 239

Technical Data
SWITCH RATING : 5A ; 250V AC OR
0.2A ; 250V DC
MAX. AMBIENT TEMPARATURE : -20 to +85 C
MAX. OPERATING PRESSURE : 0.5 bar.
Application
Vertical Protection Relay (VPR) monitors the oil level in Hermetically Sealed Transformers (further referred as HST) eventually protecting the
transformer. Falling level of oil in the fill pipe of HST operates a switch contact. In a transformer VPR may replace the G1 pipe plug.
Operation
The float is at its uppermost level when the transformer is filled with transformer oil to the correct level. With the fall in oil level, the float also
comes down. At a pre-determined height the switch contact closes and operates the alarm. On rising oil level the switch resets at approximately
20mm above the alarm point.
Installation
The installation of VPR should be done on a pipe that is vertical to the top face of a transformer. The pipe should be located near one of the
corners of a transformer. This is to avoid trapping of gas in transformer corners during the process of oil filling in the transformer. The VPR
displaces approximate 100cc of oil during installation. Due care may be taken while installation in fully oil filed transformer without gas cushions.
Construction
The robust Aluminium alloy VPR provides a positive metal sealing that can withstand pressure up to 1.0 bars. A snap action switch is triggered
by the vertical movement of a float. The terminal connections are moulded into a block of Glass filled Nylon. A ball valve assembly (optional)
provides a facility of sampling gases for testing. A cap seals the gas collection opening and is also chained to the body to prevent its loss at site.
NOTE : Nitrophyl is a registered trademark of Rogers Corporation, USA.
Due to our policy of continuous product improvement, dimensions and designs are subject to change.