Gu3303 Controller Manual
Gu3303 Controller Manual
Manual
GU3303/GU3304
Genset Controller
Operating instructions HM1081CR1 Clarification of notation in this manual
WARNING:
A WARNING indicates a potentially hazardous situation which, if not
avoided, could result in death, serious personal
CAUTION:
A CAUTION indicates a potentially hazardous situation which, if not
avoided, could result in damage to equipment or property.
NOTE:
A NOTE provides other helpful information that does not fall under the
warning or caution categories.
I
Operating instructions HM1081CR1 Clarification of notation in this manual
WARNING:
Read this entire manual pertaining to work to be performed before
installing, operating, or serving this controller. Practice all plant and
safety instructions and precautions. Failure to follow instructions can
cause personal injury and/or property damage.
The engine or other type of prime mover should be equipped with an
overspeed shutdown device to protect against runaway or damage to
the prime mover with possible personal injury, loss of life, or property
damage.
The overspeed shut down device must be totally independent of the
prime mover control system. An over temperature of low pressure
shutdown device also be needed for safety, as appropriate.
CAUTION-BATTERY CHARGING
To prevent damage to a controller that uses an alternator or
battery-charging device, make sure the charging device is turned off
before disconnecting the battery from the system.
CAUTION:
Controllers contain static-sensitive parts. Observe the following
precautions to prevent damage to these parts:
Do not disassemble the rear back of controller or touch the components
and conductors on a printed circuit board.
During installation process, please pay attention to prevention of static
electricity.
CAUTION:
Controllers are equipped with factory settings. Because the factory
settings may not fully meet the actual needs of the customers, it is
necessary to check the settings before starting the generator.
II
Operating instructions HM1081CR1 Revision history
Revision history
III
Operating instructions HM1081CR1 Content
Content
1. Description ........................................................................................................ 1
6. Parameter settings.......................................................................................... 13
7. Installation Guide............................................................................................ 32
IV
Operating instructions HM1081CR1 Description
1. Description
GU3303 is a type of self-starting controller in which operation mode is selected with soft key.
GU3304 is a type of self-starting controller in which operation mode is selected with key
switch.
Characteristics:
z Voltage is measured through true RMS.
z LCD graph display.
z Unit maintenance time presetting & alert function.
z Equipped with 3 analog variable measurement inputs, also various kinds of built-in sensors
for selection and capable of customization of parameters.
z Equipped with 4 definable control relay outputs.
z Equipped with 3-way definable switching value inputs.
z The buttons on controller panel can be used to select control mode, start & stop program
operation, display data and revise protective parameters, LED indicator lamp can be used
to indicate operation mode of controller and operation status of generator set, LCD can be
used to display various measurement parameters and statuses
z Optionally equipped with USB communication port to communicate with PC, which is
capable of reading and setting operation parameters of the controllers.
z All connections of controllers are by secure plug and socket, for ease and convenience to
connect, move, maintain and replace the device.
This manual is only suitable for GU3303/GU3304 Automatic Generator Controller, the
user must carefully read this manual first.
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Operating instructions HM1081CR1 Outline Dimension Drawings and Controller Wiring
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Operating instructions HM1081CR1 Outline Dimension Drawings and Controller Wiring
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Operating instructions HM1081CR1 Outline Dimension Drawings and Controller Wiring
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Operating instructions HM1081CR1 Panel Operation
3. Panel Operation
The operation panel consists of 3 sections: LCD display indicating measurement parameters,
LED indicator for common failure, opration buttons and control mode selection buttons.
LCD can display two rows of data information simultaneously, LCD has backlight function and
this enables the operator to see the information clearly whether during the day or night, the
backlight can be automatically turned off a period of time after pushing any key.
LCD display and control buttons provide a friendly operation interface for the operator to
conveniently read information and parameter setting.
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Operating instructions HM1081CR1 Panel Operation
Alarm LED
The LED lights when alarm or stop failure occurs in the controoler.
Key switch
Select operation mode with key through selection switch
(This button only exist in GU3303A)
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Operating instructions HM1081CR1 Control and operation guide
Description Operation
Press the AUTO button, the LED above the button is illuminated,
then the controller is running in AUTO mode. (This button only
exists in GU3303A)
Note:
Only 1 mode can be selected from above 2 modes.
In case of transformation between the operation modes, the controller first
maintains all control states, then executes control program of the new mode
accordign to the current situation.
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Operating instructions HM1081CR1 Control and operation guide
When the generator (Genset) is in stand-by state, the start program of the generator (Genset)
starts only in case of the following situation
z A configurable Port defined as Remote Start if effective.
The Start delay timer is activated, when it is timeout, the Preheat relay output is energized (if
preheat function is set), the timer starts. When it is timeout, the fuel relay output is energized,
and operates the fuel solenoid of the engine. After 300ms delay, the start(crank) relay output is
energized, the start motor engages and begins to crank. When the engine speed reaches the
crank cut out RPM, the start relay out is de-energized and the safety-on delay starts.When the
saftety-on times out, if the controller detects that the perameters of the generator (Genset) such
as voltage, frequency, oil pressure, coolant temperature are normal, and no other failure is
detected, this indicates the generator (Genset) has successfully started and running normally,
The LCD displays the generator (Genset) measurement parameters.
If idling function is preset, then closure output of the relay defined as idling function is started
along with start relay closure output. After cranking is successfully completed, the idling delay
timer starts, when it times out, the relay with idling function is disconnected. The procedure is
the same as above.
Note:
During idling period of the engine, the controller does not detect failures
including low voltage, low frequency, low speed and charge failure, etc.
Note:
While cranking, engine ignites. The start motor will be de-energized under the
following conditions:
When the frequency of the generator achieves the preset frequency.
When the rotation speed of the engine achieves the cranking cutoff speed
(optional).
When the voltage of the generator achieves the cranking cutoff voltage
(optional).
When cranking cutoff oil pressure delay is timeout (optional).
When cranking is timeout.
The controller can not implement cranking procedure under the following
situations:
When the frequency of the generator achieves the preset frequency.
When the rotation speed of the engine achieves the cranking cutoff speed.
When the voltage of the generator achieves the cranking cutoff voltage
(optional).
When the oil switch is cutt off or when the oil pressure is higher than the
cranking cut off oil pressure (optional).
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Operating instructions HM1081CR1 Control and operation guide
Caution:
If the control system does not use speed sensor, i.e., the crank cut out signal
comes from the generator frequency, then you should make sure that the
generators voltage is higher than the measureable value of controller while
cranking to avoid damage to the start motor.
Repeated start: During the crank period, if the engine can not ignite and controller will not
output start signal during crank rest. Once crank rest timer is time out, the start relay will be
energized once again and attempt to start the engine again.
The above procedure will be repeated until engine successfully ignites or reaches the preset
number of crank attempt.
However, if any shutdown alarm occurs during crank, controller will stop cranking immediately
and only can be restartd after clearing failure and reset.
Start failure : When the above procedure repeats again and again and reaches the preset
number of crank attempt, the crank relay output is then deenergized. The failure LED
pressure, then the Fail to stop LED illuminates and the LCD displays .
Note:
After stop failure, the generatoer can not start and operate unless the trouble is
removed and reset.
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Operating instructions HM1081CR1 Control and operation guide
4.4 The start and stop sequence of engine whose fuel solenoid is N.O. type:
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Operating instructions HM1081CR1 Control and operation guide
For idle function, configure one of the configurable outputs as idle, the controller immediately
has idle control function.
As for idle control flow, refer to the start & stop flow chart.
Note:
During idling period of the engine, the controller does not detect failures
including low voltage, low frequency, low speed and charge failure, etc.
For Preheat function, configure one of the configurable outputs as Preheat. The controller has 3
selectable preheat control modes as follows:
Mode 1: during preheat time, preheat relay output is energized.
Mode 2: during preheat time, preheat relay output energizes until the successful ignition.
Mode 3: during preheat time, preheat relay output energizes until safety-on delay times out.
Mode 4: configure one of the configurable input switch value as Preheat, when this switch value
is effective, the preheat relay output is energized, when the switch value is ineffective, the
preheat relay is disconnected.
As for the control flow of mode 1 to 3, please refer to the start and stop flow chart.
During the crank period, the preheat relay output will not energize in any of the above modes.
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OperatinginstructionsHM1081CR1 Measure and Display Data
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6. Parameter settings
Parameter
Set range Presetting
English Brevity code
1.0 Exit
1.1 Password 0000~9999
1.2 Oil pressure unit 0Bar/1PSI 0
1.3 Temperature unit 0/1 0
Communication 1~247 1
1.4
address
0manual/1automatic/2fin 0
1.5 Start mode
al
Voltage transformer 1.0:1~10.0:1 1.0:1
1.6
transformation ratio
1.7 Nominal voltage 45~3000VAC 220
1.8 Auto scroll time 1~60s /0 not used Not used
1.9 Default settings
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Operating instructions HM1081CR1 Measure and Display Data
z It is used to set up the initial control mode when the controller is connected to the power
supply.
z When the parameter is set to 0 and the controller is connected to the power supply, it
automatically operates in manual control mode.
z When the parameter is set to 1 and the controller is connected to the power supply, it
automatically operates in automatic control mode.
z When the parameter is set to 2 and the controller is connected to the power supply, the
control mode of the controller is the same as that before power-down.
Note:
THE above parameters only exist in GU3303A.
RT Ratio
z It is used to define transformation ratio between primary side & secondary side of the
generating voltage transformer.
z It is used to measure and calculate the electricity generation: V, Hz.
z It is used to set up the limit value trigger: high/low voltage, etc.
Rated voltage
z It is used to define rated voltage in electricity generation.
z It is used as the reference value for high/low voltage limit value judgment.
Auto scroll time
z It is used to set up the scroll interval time in liquid crystal display, automatic scroll starts 30
seconds after pushing any button.
z When the parameter setting is not used, then manual scrolling is carried out through the
button .
Default settings
z It is used to restore the parameters to preset factory settings.
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Parameter Presettin
Set range
English Brevity code g
Low generating voltage warning 20~200% /0not
2.1 90%
threshold used
Low generating voltage fault 20~200% /0not
2.2 90%
value used
High generating voltage 20~200% /999
2.3 115%
warning threshold not used
High generating voltage fault 20~200% /999
2.4 120%
value not used
Low generating frequency 10.0~100.0Hz
2.5 48.0Hz
warning threshold /0.0 not used
Low generating frequency fault 10.0~100.0Hz
2.6 47.0Hz
value /0.0 not used
10.0~100.0Hz
High generating frequency
2.7 /999.9 not used 55.0Hz
warning threshold
10.0~100.0Hz
High generating frequency fault
2.8 /999.9 not used 57.0Hz
value
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Operating instructions HM1081CR1 Measure and Display Data
generator fault confirm time is over , then it is low generating voltage fault, the LED is
lighted, LCD screen displays , the generator stops, the fault status is
locked until resetting button is pushed.
High generating voltage warning threshold (Gen-V over preALM)
z It is used to define high generating voltage warning threshold. When the parameter is set to
not used, high generating voltage warning protection is ineffective.
z This value is represented by percent and uses rated voltage as the benchmark value.
z The controller compares the measured voltage to the set value, when the set voltage is
higher than the rated voltage* higher generating voltage warning threshold, then it is high
generating voltage warning, the LED is lighted, LCD screen displays .
High generating voltage fault value (Gen-V under alarm)
z It is used to define low generating voltage stop fault value. When the parameter is set to
not used, high generating voltage fault protection is ineffective.
z This value is represented by percent and uses rated voltage as the benchmark value.
z The controller compares the measured voltage to the set value, when the set voltage is
higher than the rated voltage* high generating voltage fault value and it continues until the
generator fault confirm time is over , then it is high generating voltage fault, the LED is
lighted, LCD screen displays , the generator stops, the fault status is
locked until resetting button is pushed.
Low generating frequency warning threshold (Gen-Hz under preALM)
z It is used to define low generating frequency warning threshold. When the parameter is set
to not used, low generating frequency warning protection is ineffective.
z The controller compares the measured frequency to the set value, when the measured
frequency is lower than the set frequency, then it is low generating frequency warning, the
is lighted, LCD screen displays , the generator stops, the fault status is
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Operating instructions HM1081CR1 Measure and Display Data
Parameter
Set range Presetting
English Brevity code
3.1 Engine rated speed 99~9999RPM 3000
3.2 MPU input 0 no /1 yes 0
3.3 Fly wheel teeth 5~300 120
3.4 SET pickup now
3.5 Pair of Poles 1~4 1
3.6 Fuel mode 0N.C /1N.O 0
3.7 Start delay 0~999s 10s
3.8 Crank attempts 1~10 3
3.9 Critical C-attempts 1~20 times 6 times
3.10 Crank time 1~99s 5s
3.11 Crank time add 1~99s /0 not used Not used
3.12 Crank reset time 1~300s 10s
3.13 Crank cutout RPM 1~9999RPM 300RPM
3.14 Crank cutout volt 1~100% /999 not used 85%
3.15 Crank cutout ALT-V 1.0~40.0V /99.9 not used 99.9
0.1~150.0Bar /PSI/999.9 999.9
3.16 Crank cutout Oil-P
not used
3.17 Crank cutout P-DLY 1~60s /0 not used Not used
3.18 Idle time 1~9999s /0 not used Not used
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Operating instructions HM1081CR1 Measure and Display Data
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Operating instructions HM1081CR1 Measure and Display Data
z Start the generator, wait until the operation becomes steady, then enter the setting menu
Set sensor frequency and press confirm button, input proper CL2 authorized password
and then press confirm button, at this time the menu Fly wheel teeth is automatically
revised.
z Set the parameter MPU input to 1 and thus related setting on speed sensor has
been completed.
Note:
This function is only used in debugging process of controllers and generators.
Pair of poles
z It is used to define excitation pole number of the generator.
z When the speed measurement value of the controller comes from frequency signal of the
generator, it is used in measurement operation of the rotation speed.
Fuel mode
z It is used to define delivery valve type (as for detailed usage, please refer to 4.6).
z N.C. throttle refers to the condition in which delivery valve passage is closed if the delivery
valve is not used, N.O. refers to the condition in which delivery valve passage is open if the
delivery valve is not used.
Start delay
z It is used to define time period from the time point at which the generator start condition is
satisfied to the time point at which generator start procedure is executed.
Crank attempts
z The controller can attempt to start the generator many times, the maximum number of trial
times equals the set value.
Critical C-attempts
z When the Critical mode is activated, the controller can attempt to start the engine many
times, the maximum number of cranking equals the set value.
Crank time
z It is used to set up duration time and stop time of cranking command of the engine.
z When this parameter is used in diesel engines, the timer starts at the point when the
cranking command is sent, when it is applied in gas engines, the timer starts at the point
when the fuel gas valve open command is sent.
Crank time add
z It is used to adjust allowed time for repetitive trial of cranking.
z Time period from second time of cranking trial on equals to the original defined cranking
time plus added time, for example, if the Crank time is set to 5s, the Crank time add is
set to 3s, then from the second time of cranking trial on, the maximum allowed crank time is
8s.
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Operating instructions HM1081CR1 Measure and Display Data
Caution:
The maximum allowed crank time should not exceed equipment safety range.
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Operating instructions HM1081CR1 Measure and Display Data
Safety-on delay
z It is used to define the time period from successful crank ignition to stable operation.
z During the safety-on delay time, the controller masks the protective functions including
low speed, low voltage and low oil pressure, etc.
Caution:
Considering that part of the protective functions are ineffective during the
safety-on delay time, it is critical to set the safety-on delay time. Otherwise,
damage of the engine will occur.
value, the warning LED is lighted and the LCD screen displays .
SP Under alarm
z It is used to set up lower stop failure limit value of the engine. When the parameter setting
is Not used, the function is ineffective.
z After the Safety-on delay timer ends, if the engine rotation speed is lower than this set
value, the engine stops, warning LED is lighted and the LCD screen
displays .
SP Over preALM
z It is used to set up upper limit warning value of the engine. When the parameter setting is
Not used, the function is ineffective.
z After the Safety-on delay timer ends, if the engine rotation speed is higher than this set
value, the warning LED is lighted and the LCD screen displays .
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Operating instructions HM1081CR1 Measure and Display Data
SP Over alarm
z It is used to set up upper stop failure limit value of the engine. When the parameter setting
is Not used, the function is ineffective.
z After the Safety-on delay timer ends, if the engine rotation speed is higher than this set
value, the engine stops, warning LED is lighted and the LCD screen
displays .
Batt. under preALM
z It is used to set up lower limit warning value of power supply (battery voltage). When the
parameter setting is Not used, the function is ineffective.
z If the battery voltage is lower than this set value, the warning LED is lighted and the LCD
screen displays .
Batt. over preALM
z It is used to set up upper limit warning value of power supply (battery voltage). When the
parameter setting is Not used, the function is ineffective.
z If the battery voltage is higher than this set value, the warning LED is lighted and the LCD
screen displays .
ALT. low preALM
z It is used to set up lower limit warning value of engine charger output voltage. When the
parameter setting is Not used, the function is ineffective.
z The voltage signal comes from the WL terminal of the charger.
z After the Safety-on delay timer ends, if the voltage measurement value from WL terminal
is lower than this set value, the warning LED is lighted and the LCD screen
displays .
Maintenance preALM
z t is used to define the scheduled time for next maintenance request. This parameter sets
up the effective time and the controller screen will display maintenance information. When
the parameter setting is Not used, the function is ineffective.
Maintenance alarm
z It is used to define the action to be executed after the operation time of the engine
accumulated by the controller achieves the set value.
z If the parameter setting is 0, the warning LED is lighted and the LCD screen displays
Note:
Every time the maintenance time is set, the controller will reset the accumulated
time of maintenance engine operation.
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Operating instructions HM1081CR1 Measure and Display Data
Parameter
Set range Presetting
English Brevity code
4.1 P-sensor type 1~15 /0 not used 0
4.2 Oil-P low preALM 0.1~150.0Bar/PSI /0.0 not used 1.4 Bar
4.3 Oil-P low Alarm 0.1~150.0Bar/PSI/0.0 not used 1.1 Bar
4.3 T-sensor type 1~15 /0 not used 3
4.4 Coolant preALM 50~320/ /9999 not used 92
4.5 Coolant Alarm 50~320/ /9999 not used 100
4.6 Fuel sensor type 1~15 /0 not used 1
4.7 Fuel low preALM 0~100% /0 not used 70%
4.8 Fuel low Alarm 0~100% /0 not used 20%
Comments to the menus:
P-sensor type:
z It is used to define type of oil pressure sensor.
z There are many kinds of optional built-in pressure sensor types in the controllers, as
shown in the following pressure sensor type table:
Code Type Remark
0 Not used
1 Low oil pressure switch 1 Effective in close (low level) state
2 Low oil pressure switch 2 Effective in cutoff (high level) state
3 VDO 5 bar
4 VDO 10 bar
5 Datcon 7 bar
6 Murphy 7 bar
7 Definition 1
8 Definition 2
9 Definition 3
10 Definition 4
11 Customization 1
12 Customization 2
13 Customization 3
14
15
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Operating instructions HM1081CR1 Measure and Display Data
Definition 1:
Definition 2:
Definition 3:
Definition 4:
Note:
Customization refers to the situation in which user can input data by
themselves according to the parameters of the sensor, among them the
customization 1 can only be carried out in application software,
customization 2 and customization 3 can simultaneously carried out on
controller operation interface.
In the customization operation, the sensor data should be arranged in
ascending order according to the resistance and input sequentially according to
the sequence of resistance- corresponding value.
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Operating instructions HM1081CR1 Measure and Display Data
displays .
Oil-P low Alarm
z It is used to define engine low oil pressure stop failure threshold. When the engine oil
pressure achieves or is lower than this threshold, the warning LED is lighted and the LCD
screen displays , the engine stops and the failure state is locked until the
reset button is pushed.
T-sensor type
z It is used to define type of the temperature sensor.
z There are many kinds of optional built-in temperature sensor types in the controllers, as
shown in the following temperature sensor type table:
Code Type Remark
0 Not used
1 High temperature switch 1 Effective in close (low level) state
2 High temperature switch 2 Effective in cutoff (high level) state
3 VDO 120
4 VDO 150
5 Datcon
6 Murphy
7 Pt100
8 Definition 1
9 Definition 2
10 Definition 3
11 Definition 4
12 Customization 1
13 Customization 2
14 Customization 3
15
CAUTION:
The temperature sensor is used in temperature measurement, this
measured temperature value is used in engine high temperature protection
function, the measurement precision relates to whether the normal control and
protection function of the controller is effective, therefore, it is very important to
choose temperature sensor type or customize sensor parameters. Otherwise, the
engine damage may occur.
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Definition 1:
Definition 2:
Definition 3:
Definition 4:
Note:
Customization refers to the situation in which user can input data by
themselves according to the parameters of the sensor, among them the
customization 1 can only be carried out in application software, customization
2 and customization 3 can simultaneously carried out on controller operation
interface.
In the customization operation, the sensor data should be arranged in
ascending order according to the resistance and input sequentially according to
the sequence of resistance- corresponding value.
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Coolant preALM
z It is used to define engine high water temperature warning threshold. When the engine
water temperature achieves or is higher than this threshold, the warning LED is lighted and
Coolant Alarm
z It is used to define engine high water temperature stop failure threshold. When the engine
water temperature achieves or is higher than this threshold, the warning LED is lighted and
the LCD screen displays , the engine stops and the failure state is locked
until the reset button is pushed.
Fuel sensor type
z It is used to define type of the fuel sensor.
z There are many kinds of optional built-in fuel sensor types in the controllers, as shown in
the following temperature sensor type table:
Code Type Remark
1 Customization 1 The customer uses application software and
2 Customization 2 configure through communication ports.
3 Customization 3
Fuel low preALM
z It is used to define engine low oil level warning threshold. When the engine fuel oil level
achieves or is lower than this threshold, the warning LED is lighted and the LCD screen
displays .
Fuel low Alarm
z It is used to define engine low oil level warning threshold. When the engine fuel oil level
achieves or is lower than this threshold, the warning LED is lighted and the LCD screen
displays , the engine stops and the failure state is locked until the reset
button is pushed.
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Parameter
Set range Presetting
English Brevity code
5.1 D-input*function 1~20 /0 not used 6
5.2 D-input*logic 0 closed /1 cutoff 0
5.3 D-input*delay 0~999s 1s
5.4 D-input2function 1~20 /0 not used 3
5.5 D-input2logic 0 closed /1 cutoff 0
5.6 D-input2delay 0~999s 1s
5.7 D-input3function 1~20 /0 not used 4
5.8 D-input3logic 0 closed /1 cutoff 0
5.9 D-input3delay 0~999s 1s
5.10 Relay1 function 1~80 /0 not used 2
5.11 Relay1 logic 0 N.O./1 N.C. 0
5.12 Relay2 function 1~80 /0 not used 1
5.13 Relay2logic 0 N.O./1 N.C. 0
5.14 Relay3function 1~80 /0 not used 0
5.15 Relay3logic 0 N.O./1 N.C. 0
5.16 Relay4function 1~80 /0 not used 0
5.17 Relay4logic 0 N.O. /1 N.C. 0
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Operating instructions HM1081CR1 Measure and Display Data
D-input*logic:
z It is used to define whether the switch value input is effective in case of N.O. or N.C..
z If 0 is selected, the switch value is effective at time of closing (low level), If 1 is
selected, the switch value is effective at time of open circuit.
D-input*delay:
z It is used to select delay in effective duration of switch value input, if the value effective
of the switch value changes into ineffective before ending of the delay, then the delay time
is reset.
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Operating instructions HM1081CR1 Measure and Display Data
Relay*function
z It is used in function selection of configurable relay.
z The optional functions are as shown in the following table:
Code Function Description
0 Not used
The output relay choosing this function is used in control of
start motor of the engine, it acts in case that crank action of
1 Crank
the engine is needed, it stops working at time of crank
cutout.
The output relay choosing this function is used in control of
throttle magnet of the diesel engine, it acts in case that
2 Fuel
engine start is needed, it stops working in case that engine
stop is needed.
The output relay choosing this function acts when one or
3 Shutdown alarm several stop failure (failures) occur and it resets and stop
acting when the failure is eliminated.
The output relay choosing this function acts when one or
4 Warning several stop warning (warnings) occur and it resets and
stop acting when the failure is eliminated.
The output relay choosing this function acts during timing
5 Idle period of the idle timer inside the controller and it stops
acting after the timing ends.
As for action of the output relay choosing this function,
6 Preheat output
please refer to the description of preheat function.
The output relay choosing this function acts when the
Generator (Genset) generator normally operates, i.e., the speed, oil pressure,
7
running temperature and electric parameters of the generator all
achieve normal set value limit range.
The output relay choosing this function acts when the
8 Auto mode
controller operates in automatic operation mode.
The output relay choosing this function acts when the
9 Manual mode
controller operates in manual operation mode.
This output relay is used to control close and open of the
generator load switch GCB, it acts when the controller gives
10 Generator close/open
out electricity generating supply command and it stops
working when electricity generating supply is not needed.
The output relay choosing this function acts when operation
11 Speed raise
speed of the engine is lower than the rated rotation speed.
If the engine has not successfully ignite after the set crank
12 Fail to start
trial times, then the output relay acts.
If the engine is still running after the set stop timing period,
13 Fail to stop
then the output relay acts.
14 Charge failure The output relay acts after the charging fails.
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Operating instructions HM1081CR1 Measure and Display Data
Relay*logic
z It is used to select whether the relay output is effective in case of N.O. or N.C..
z If 0 is selected, the relay acts in case of effective execution. If 1 is selected, the relay
does not act in case of effective execution.
Parameter
Brevity Set range Presetting
English
code
8.1 Voltage -9.9%~9.9%
8.2 Oil pressure -9.9%~9.9%
8.3 Temperature -9.9%~9.9%
8.4 Battery voltage -9.9%~9.9%
8.5 Oil level -9.9%~9.9%
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7. Installation Guide
Hole dimension: 79mm*67mm(width*height), the dash line frame is the controller dimension.
The controller is fixed by six specially customized fasteners.
Note:
If the casing containing the controller is directly installed on generator set body
or other equipment with violent vibration, it is necessary to add anti-vibration
mounting .
In order to assure that the protection grade of the installed controller has
achieved IP65, it is necessary to execute the required panel installation hole
dimension strictly..
As for the control wire connection, please refer to typical connection diagram.
Power specification:
Operating voltage range 8~35Vdc
Maximum operating current @12V 120mA, @24V 60mA
Crank voltage drop If voltage before cranking 10V, it can maintain at 0V for 80ms,
then the voltage is restored to 5V, the controller can work
normally and it is unnecessary to install other auxiliary power
supply.
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Note:
In actual application, the power supply of the controller must be installed with
overcurrent protection switch or fuse with capacity 10A.
At the moment when the controller is connected to the power supply, a
remarkable spontaneous peak current will occur. The value grade of the
spontaneous peak value is determined by resistance of the power, therefore, we
cant understand the detailed maximum spontaneous peak current, it is
necessary to consider spontaneous peak current in selection of overcurrent
protection switch or fuse to avoid tripping or open circuit.
CAUTION:
The negative pole of the power supply must be earthed, good grounding is
critical for normal working of the controller. Otherwise, the normal electric
measurement or working stability of the controller will be affected.
Controller
Engine
Oil pressure
Power suply
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Speed sensor
Note:
Measurement precision of the speed sensor relates to flywheel teeth number:.
Precision= (120/flywheel teeth number) RPM
It is shown in the above formula that the more the flywheel teeth, the higher the
measurement precision of the speed sensor is.
CAUTION:
The controller and sensor should be connected with shielded cable, the
shielding net is earthed at one end.
The 15# terminal is connected to the negative pole of the power inside the
controller, in application, it is necessary to take caution to avoid ineffectiveness.
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Progressive increase or decrease by digit is used in parameter setting, press and hold on
any page for 2s to enter setting menu, at this time you can scroll under the same level of menu
by pressing + or -, you can press to enter the next level of menu, if you need to revise
the parameters, then first enter menu 1.1 password to input the authorized password and
revise, or select the item to be revised and then press to enter the revision interface of this
For example, set the rated voltage value, change it from 100 to 220):
Operation Description
Press and hold for 2s to enter setting menu, then the LCD
displays:
Press and hold for 2s to enter setting menu, then the LCD
displays:
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Operating instructions HM1081CR1 LCD Display and Menu System
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Operating instructions HM1081CR1 Technical parameters
9Technical parameters
Measured precision 1%
Display 0~600KV
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Operating instructions HM1081CR1 Technical parameters
Quantity 3
Maximum connection resistance 10K
Maximum connection current of every channel 0.3mA
Quantity 4
Relay 3A/30VDC
Quantity 3
Sensor type Resistance
Resolution 10 bit
Scope 0~1k
Measurement precision 2% full measurement range, except the
sensor error
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