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Nozzle E1 215-225 215-225 E2 220-230 220-230 E3 200-210 200-210 Hopper E4 175-185 175-185

This document provides process control parameters for injection molding machines producing two different parts - a case C/U-U and a case C/U-L. It lists parameters such as material used, regrind percentage, barrel temperatures, injection pressures and speeds, mold speeds, cooling times, and other specifications important for setting the process. Parameters shown in bold red are most important for process setting as they define barrel temperatures, injection pressure, shot size, and times. Other parameters listed are for reference to run the machine and do not affect product quality.

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Kodhans
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210 views

Nozzle E1 215-225 215-225 E2 220-230 220-230 E3 200-210 200-210 Hopper E4 175-185 175-185

This document provides process control parameters for injection molding machines producing two different parts - a case C/U-U and a case C/U-L. It lists parameters such as material used, regrind percentage, barrel temperatures, injection pressures and speeds, mold speeds, cooling times, and other specifications important for setting the process. Parameters shown in bold red are most important for process setting as they define barrel temperatures, injection pressure, shot size, and times. Other parameters listed are for reference to run the machine and do not affect product quality.

Uploaded by

Kodhans
Copyright
© © All Rights Reserved
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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PLASTICS DIVISION ANNEXURE - N I - 1

PROCESS CONTROL PARAMETERS TO WI / PR / 4009


NIIGATA -350 T I M/C ISSUE DATE : 29.08.02
ISSUE NO. : D
MODEL SBR SBR
PART NO. 145440-5062 145440 - 5073
PART NAME CASE C/U - U CASE C/U - L
MATERIAL PP TF 20% PP TF 20%
REGRIND MAXIMUM % 15 15
MASTER BATCH % 4 4
PRE DRY TEMPERATURE C
o
80 - 100 80 - 100
NOZZLE E1 215-225 215-225
BARREL TEMP.

E2 220-230 220-230
E3 C
o
200-210 200-210
HOPPER E4 175-185 175-185
HOT RUNNER
SPEED SPEED
PRES. & SPEED

PRESSURE PRESSURE
INJECTION

V1 P1 30 - 40 60 - 80 55 - 75 60 - 80
V2 P2 % 55 - 75 55 - 75 55 - 75 55 - 75
V3 P3 50 -70 55 - 75 50 - 70 50 - 70
V4 P4 50 -70 50 - 70 50 - 70 50 - 70
SHOT SIZE S1 mm 61 - 71 69 - 79
BACK PRESSURE P7 2-5 2-5
P8 % 4-8 4-8
REFILL

P9 4-8 4-8
SCREW SPEED V6 45 - 55 45 - 55
V7 RPM 55 - 65 55 - 65
V8 65 - 75 65 - 75
MOULD CLOSE V1 55 - 65 55 - 65
V2 % 45 - 55 45 - 55
V3 30 - 35 30 - 35
MOULD SPEED

OPENING LIMIT MAXIMUM S1 mm 500 500


MOULD OPEN V4 35 - 45 35 - 45
V5 % 50 - 60 50 - 60
V6 40 - 45 40 - 45
CLAMP FORCE MINIMUM S18 TON 300 300
MOULD SET S19 mm 620 670
MOULD SAFETY PRESSURE P1 % 30 -40 30 -40

ADVANCE LIMIT MAX. S14 mm 120 110


EJECTOR

ADVANCE VELOCITY V7 50 - 60 50 - 60
%
RETURN VELOCITY V9 40 - 50 40 - 50
IN OUT IN OUT
CORE SEQUENCE
CORE

OFF OFF
TIME SEC.
INJECTION 8 - 10 8 - 10
TIME

SEC.
COOLING 25-30 25-30
ONLY BARREL TEMP., INJECTION PRESSURE, SHOT SIZE & TIME GIVEN IN BOLD / RED FIGURES ARE IMPORTANT FOR PROCESS SETTING.
ALL OTHER PARAMETERS ARE REFERENCE TO RUN THE MACHINE & DOES NOT EFFECT PRODUCT QUALITY.

PREPARED REVIEWED APPROVED ISSUED


c:\jitender\parameter\copy of processing parameter

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