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Introduction

Admixtures are added to concrete mixes to modify properties and improve performance. There are two main types of admixtures: mineral admixtures and chemical admixtures. Mineral admixtures - also called supplementary cementitious materials - include fly ash, slag, and silica fume. They enhance workability, strength, and durability while also reducing costs by acting as a partial replacement for cement.

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53 views

Introduction

Admixtures are added to concrete mixes to modify properties and improve performance. There are two main types of admixtures: mineral admixtures and chemical admixtures. Mineral admixtures - also called supplementary cementitious materials - include fly ash, slag, and silica fume. They enhance workability, strength, and durability while also reducing costs by acting as a partial replacement for cement.

Uploaded by

AsaruChamp
Copyright
© © All Rights Reserved
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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Admixture is defined as a material, other than, Cement Water

Aggregate.
Also called Supplementary Cementing Materials
That is used as an ingredient of concrete and is added to the
batch immediately before or during mixing.
Admixtures are used to modify the properties of ordinary
concrete so as to make it more suitable for any situation.

1. Mineral admixtures (finely ground solid material)


2. Chemical admixtures (water soluble compounds)

MINERAL ADMIXTURES:
Mineral admixtures are the fine ground solid materials I.e. Fly
ash, slag and silica fume.

It is added to the concrete generally in larger amount than any


other type. Because mineral admixtures have an ability to
enhance workability as well as finish-ability of freshly laid
concrete.

Mineral admixtures are also utilized as a replacement of


cement. As cement is the most expensive material in concrete.
Hence, with the use of mineral admixtures reducing concrete
cost is very likely possible.

Mineral admixtures are the waste products of industries. Hence


by using in concrete, maximum sustainability can be achieved.
It also supports in reducing thermal cracking in concrete by
reducing heat of hydration. At the end we can say that this type
of admixtures enhances the durability and serviceability of
concrete.
WHY MINERAL ADDITIVES?

Improves many qualities of concrete, such as:


Lower the heat of hydration and thermal shrinkage;
Increase the water tightness;
Reduce the alkali-aggregate reaction;
Improve resistance to attack by sulphate soils and sea water;
Improve extensibility;
Lower susceptibility to dissolution and leaching;
Improve workability;
Lower costs.

TYPES OF MINERAL ADDITIVES :

Natural Pozzolans Artificial Pozzolans


Clay and Shales Fly ash
Opalinc Cherts Blast Furnace Slag
Diatomaceous Earth Silica Fume
Volcanic Tuffs and Pumices. Rice Husk ash
Metakaoline
Surkhi

FLY ASH:

Fly ash is finely divided residue resulting from the


combustion of powdered coal and transported by the
flue gases and collected by Electrostatic Precipitator.

Fly ash is the most widely used pozzolanic material all


over the world.

TYPES OF FLY ASH:

Class F
Fly ash normally produced by burning anthracite or bituminous
coal, usually has less than 5% CaO.
Class F fly ash has pozzolanic properties only.

Class C
Fly ash normally produced by burning lignite or sub-bituminous
coal. Some class C fly ash may have CaO content in excess of
10%.
In addition to pozzolanic properties, class C fly ash also
possesses cementitious properties.

AMOUNT USED:

Up to 35% by mass of cement & minimum shall not be less than 15%

RESULTS EFFECTS

Reduction of water demand for desired slump. With the reduction


of unit water content, bleeding and drying shrinkage will also
be reduced.
Fly ash is not highly reactive; the heat of hydration can be
reduced through replacement of part of the cement with fly
ash.

EFFECTS OF FLY ASH ON HARDENED CONCRETE

Contributes to the strength of concrete due to its pozzolanic


reactivity.
Continued pozzolanic reactivity concrete develops greater
strength at later age not at initial stage.
Contributes to making the texture of concrete dense, resulting
in decrease of water permeability and gas permeability.

USED AT:

Many high-rise buildings


Industrial structures
Water front structures
Concrete roads
Roller compacted concrete dams.

In India, fly ash was used for the first time in the
construction of Rihand Irrigation Project,

SILICA FUME:
Silica fume has become one of the necessary ingredients for
making high strength and high performance concrete.
It is a product resulting from reduction of high purity quartz
with coal in an electric arc furnace in the manufacture of silicon
or ferrosilicon alloy.
Micro silica is initially produced as an ultrafine undensified
powder.
At least 85% SiO2 content Mean particle size between 0.1 and
0.2 micron
Minimum specific surface area is 15,000 m2/kg
Spherical particle shape

SILICA FUME Micro silica is available in the following forms:



Undensified forms with bulk density of 200300 kg/m3

Densified forms with bulk density of 500600 kg/m3

Micro-pelletised forms with bulk density of 600800 kg/m3

Slurry forms with density 1400 kg/m3

POZZOLANIC ACTION:

Microsilica is much more reactive than fly ash or any other


natural pozzolana.
The reactivity of a pozzolana can be quantified by measuring
the amount of CA(OH)2 in the cement paste different times.
EFFECT ON FRESH CONCRETE:

Make the fresh concrete sticky in nature and hard to handle.


Large reduction in bleeding and concrete with microsilica could
be handled and transported without segregation.
To plastic shrinkage cracking and, therefore, sheet or mat curing
should be considered.
Produces more heat of hydration at the initial stage of
hydration. the total generation of heat will be less than that of
reference concrete

EFFECT ON HARDENED CONCRETE:

Modulus of elasticity of microsilica concrete is less.


Improvement in durability of concrete.
Resistance against frost damage.
Addition of silica fume in small quantities actually increases the
expansion.

USED FOR:

Conserve cement
Produce ultra high strength concrete of the order of 70 to
120Mpa.
Increase early strength of fly concrete.
Control alkali-aggregate reaction.
Reduce sulfate attack & chloride associated corrosion.
RICE HUSK ASH :

Rice husk ash is obtained by,


Burning rice husk in a controlled manner without causing
environmental pollution.
Material of future as mineral additives.

AMOUNT USED :

10% by weight of cement.


It greatly enhances the workability and impermeability of
concrete.

CONTAINS :

Amorphous silica (90% SiO2) in very high proportion when


burnt in controlled manner.
5% carbon.
2% K2O

EFFECTS:

Reduces susceptible to acid attack and improves resistance to


chloride penetration.
Reduces large pores and porosity resulting very low
permeability.
Reduces the free lime present in the cement paste.
Decreases the permeability of the system.
Improves overall resistance to CO2 attack.
Enhances resistance to corrosion of steel in concrete.
Reducing micro cracking and improving freeze-thaw resistance.
Improves capillary suction and accelerated chloride diffusivity.
BLAST FURNACE SLAG:
Blast-furnace slag is a nonmetallic product consisting essentially
of silicates and aluminates of calcium and other bases.
The molten slag is rapidly chilled by quenching in water to form
a glassy sand like granulated material.
The granulated material when further ground to less than 45
micron will have specific surface of about 400 to 600 m2/ kg.

EFFECTS ON FRESH CONCRETE :

Reduces the unit water content necessary to obtain the


same slump.
Water used for mixing is not immediately lost, as the surface
hydration of slag is slightly slower than that of cement.
Reduction of bleeding.

EFFECTS ON HARDENED CONCRETE:

Reduced heat of hydration


Increased resistance to chemical attack.
METAKAOLIN:

Highly reactive metakaolin is made by water processing to


remove unreactive impurities to make100% reactive pozzolan.
Such a product, white or cream in colour, purified, thermally
activated is called High Reactive Metakaolin (HRM).

EFFECTS OF METAKAOLIN:

High reactive metakaolin shows high pozzolanic reactivity and


reduction in CA(OH)2 even as early as one day.
The cement paste undergoes distinct densification.
Densification includes an increase in strength and decrease in
permeability.

USE OF METAKAOLIN:

The high reactive metakaolin is having the potential to compete


with silica fume.

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