MTT20-CAT777(F)-3

15 FEB 2008

Illustrated Parts
Breakdown

 MTT20-CAT777(F)-3
15 Feb 2008
INDEX
COMPONENTS PAGE
1. Water Pump & Hydraulic Motor Assembly
A. Water Pumps . 2
B. Hydraulic Motors .. 4
C. Cross-Over Assembly ... 5

2. Spray Head
A. 3 Hydraulic Spray Head ........ 6
B. 3 Hydraulic Spray Head Ionized & Hardened .... 7

3. Monitor System
A. Electric Monitor (24 VDC).... 8
B. Logic Box .. 9
C. Hydraulic Monitor ... .10
D. Control Valve Assembly .. 11
E. 3 Butterfly Valve . 12
F. Nozzles & Enhancements ..13

4. Controls & Indicating System

A. In-Cab Control . 18
B. Sensor, Water Level .. 19
C. Cable, Water Level ... 20
D. Solenoid Valve 21
E. Pressure Reducer .. 22
F. Diversion Valve . 23
G. Skinner Valve 24

5. Butterfly Valve (BFV)

A. 4 BFV (Drain Bar) .. 25
B. 5 BFV (Tank Drain) .26
C. 8 BFV (Quick Drain) .. 27

6. Lights
A. Clearance .. 28
B. Tail & Brake . 29
C. Light Module 30
D. Work Light 31

7. Miscellaneous
A. Hose Reel .. 32
B. Gate Valve (1.5)... 33
C. Ball Valve (3/4) ... 34
D. Water Pipe Coupling (4)... 35
E. Mud Flaps .. 36

1
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PUMP, WATER, M4 C.W. (SPLINED SHAFT)

PART# 304991 & 304992
- 13 Impeller
- 6 Inlet
- 4 Discharge

36
38

39

SEAL KIT
29 Items: 33 & 35

37

23

SHAFT KIT
Items: 5,7,14,28,30 & 31

ITEM PART DESCRIPTION QTY SPARE ITEM PART DESCRIPTION QTY SPARE
NO PARTS NO PARTS
304991 MEGA PUMP ASSEMBLY 18 305102 SHAFT COUPLING (C) 1 X
304992 MEGA PUMP ASSY (C.R.) 19 305103 SNAP RING 2.165 1 X
1 305075 13 IMPELLER (C.R.) 1 20 305104 THRUST RING 2.168 1 X
21 305105 STUDS 7/16 - 14x3 2
2 305090 VOLUTE CASE 1 22 350026 NUTS 7/16 14 FLANGED 2
305115 VOLUTE CASE (C.R.) 23 BOLT, HIGH TENSION 8
3 305091 WEAR RING, FRAME 1 X 24 350188 BOLT 7/16- 14 x 1-1/4 4
4 305092 WEAR RING, VOLUTE 1 X 25 305106 KEYIMPELLER1/4" x 1.75 2 X
5 305093 WASHER1.875SS HEAVY 1 26 350232 BOLT 1/2-13 x 1-3/4 8
6 305094 PACKING MOUNT 1 27 305107 SET SCREW 3/8-24 x 3/8 2 X
305118 PACKING MOUNT (C.R.) 28 305108 BEARING 5311E Z C3 1
7 305095 SHAFT 2313-4613 KEYED 1 29 300460 PETCOCK, 1.5 1
8 305096 WEAR SLEEVE-2313-4613 1 30 305109 BOLTIMPELL 1/2 x 2 304SS 1
9 305097 BEARING FRAME 1 31 305110 WASHER1/2 LOCK SS 1
10 305098 PACKING GLAND 1 32 305111 O-RING VOLUTE 13 1 X
11 305099 HYDRAULIC MOUNT 1 33 305112 LANTERN RING 2-1/8 1
12 305100 SLINGER 1.75 1 X 34 305113 GREASE SEAL, MOUNT 1
13 350852 PIPE PLUGS 3 35 305114 PACKING SET3/82313 1 X
14 304956 BEARINGS 6310 C3 1 36 SEAL KIT X
15 304968 GREASE FITTING. 1/8 NPT 1 37 305095 SHAFT KIT X
16 304960 GREASE SEALS 1 X 38 302527 GASKET, INLET 6
17 305101 KEY 3/8 x 1.75 1 39 012930 GASKET, OUTLET 4

2
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PUMP, WATER, B4 C.W. (SPLINED SHAFT)

PART# 304755
- Replaces PN 304742
- 5 Inlet
- 4 Discharge
25

26 33

13
35 12

14 24
25
30
21 31
34 4
9
17 22 23
11

8
30
5
18
29
20 1

6 7
27
28 15

3
19 37
32

SHAFT KIT 2
ITEMS:12,13,25,26, 30 & 33
36 16

ITEM PART DESCRIPTION QTY SPARE ITEM PART DESCRIPTION QTY SPARE
NO. PART NO. PART
304755 PUMP, WATER, B4 CW (S) 19 300551 LOCK WASHER, SK. PR. 1 X
1 301098 VOLUTE CASE C.W. 1 X 20 300549 CAP SCREW. IMPELLER 1 X
2 300552 GASKET, CASE 1 X 21 300719 SHAFT SEAL, ROPE . 1 X
3 301097 IMPELLAR C.W.(13.5) 1 X 22 302300 O-RING 1
4 302292 BRACKET 1 23 302301 RING, RETAINING 1 X
5 350283 CAP, SCREW 12 24 300541 SLINGER, WATER 1
6 350025 NUT, HEX 4 25 300536 RING, RETAINING 1
7 302298 STUD 4 26 300542 RING, THRUST 1
8 354187 BOLT, SQUARE HEAD 2 27 300545 GASKET, BALANCE RING 1 X
9 300363 NUT, HEX 2 28 303212 RING, BALANCE 1 X
10 302293 SHAFT, C.W. 1 29 301101 RING, WEAR 1 X
11 300535 SLEEVE, SHAFT 1 30 302295 RETAINER, MECH. SEAL 1
12 302297 BALLBEARING, INNER 1 31 302302 SEAL, OIL LIP 1 X
13 302296 BALLBEARING, OUTER 1 32 302486 SHAFT KIT X
14 302294 CAP, INNER BEARING 1 33 302304 SEAL, LIP OIL 1 X
15 300460 PETCOCK, 1.5 (DRAIN) 1 34 302305 CAP, OUTER BEARING 1
16 350852 PLUG, PIPE 3 35 301927 COUPLING 1 X
17 350850 PLUG, PIPE 1 36 012929 GASKET, INLET 5 X
18 301103 LOCK WASHER, IMPEL. 1 X 37 012930 GASKET, DISCHARGE 4 X
3
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MOTOR, HYDRAULIC (SPLINED SHAFT)

PART# 302080
- M75C-30-7 (Gear Size)

22

SEAL KIT
ITEMS 4,5,10 &13

ITEM PART DESCRIPTION QTY SPARE ITEM PART DESCRIPTION QTY SPARE
NO. PART NO. PART
302080 MOTOR, HYDRAULIC X 14 HOUSING, GEAR 1
1 300585 RING, SNAP. 1 15 MATCHED GEAR SET 2
2 300586 BEARING, OUTBOARD 1 16 300602 PORT END COVER 1
3 300587 SEAL, RETAINER 1 17 300603 WASHER 4
4 300588 O-RING 1 18 300604 PIN 2
5 300589 SEAL 1 19 300605 STUD OR CAP SCREW 4
6 300590 COVER, SHAFT END 1 20 302384 SPACER 1
7 300591 CHECK ASSY 1 21 301210 RING, SNAP 1
8 300592 RING SEAL 2 22 300944 SEAL, KIT
9 300593 BEARING, ROLLER 4 23 MANIFOLD 2
10 300594 SEAL, POCKET 2 24 O-RING 2
11 300595 PLATE, THRUST 2 25 BOLT 8
12 302220 SHAFT, DRIVE 1 26 WASHER 8
13 300597 SEAL, GASKET 2 27 PORT, TEST 2

4
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CROSS-OVER ASSEMBLY, 1.5

PART# 037825
- B-4 or M-4 Applications

ITEM PART DESCRIPTION QTY SPARE

NO. PART
037825 CROSS-OVER ASSEMBLY
1 352495 AERO-2062-12-12S. 1
2 037242 CROSS-OVER HOSE ASSY 1
3 352452 AERO-2024-12-12S 1
4 300161 VALVE, FLOW CONTROL 1
5 352474 AERO-2083-12-12S 1
6 353226 AERO-2216-12-12S 1

5
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SPRAY HEAD, 3, HYDRAULIC

PART# 025610
- Hydraulic Cylinder
- 550 PSI

22

DROP-IN ASSEMBLY
ITEMS: 5, 6, 7, 11, 12, 14 ,18 & 19

ITEM PART DESCRIPTION QTY SPARE ITEM PART DESCRIPTION QTY SPARE
NO. PART NO. PART
025610 SPRAY HEAD, HYD. X 12 300209 GUIDE DISK, LOWER 1
1 304744 CYLINDER, HYDRAULIC 1 X 13 354502 O-RING 1 X
2 025615 HOUSING, UPPER 1 14 300214 STEM, NUT 1
3 354513 SCREW, SET, HALF DOG 2 15 300207 HOUSING BASE 1
4 300213 SPRING 1 X 16 300216 DEFLECTOR, ADJUSTING 1 X
5 300211 BOLT, STEM 1 17 302912 KNOB, ADJUSTING 1 X
6 350006 WASHER, LOCK 5/8 1 18 300208 DIAPHRAM 1 X
7 300212 WASHER, FLAT 1 19 300215 O-RING 2 X
8 355335 CAP SCREW, 5/16 X 1 1/4 SS 8 20 350044 NUT, HEX 1/2 X 30 2
9 355337 WASHER, LOCK 5/16 SS 8 21 300322 NUT, BIMBA 1
10 355336 WASHER, FLAT 5/16 SS 8 22 300409 DROP-IN ASSEMBLY X
11 300210 GUIDE DISK, UPPER 1

6
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SPRAY HEAD, 3, HYDRAULIC, ANODIZED

PART# 025610IH
- Hardened and Anodized
- Hydraulic Cylinder
- 550 PSI

22

DROP-IN ASSEMBLY
ITEMS: 5, 6, 7, 11, 12, 14, 18 & 19

ITEM PART DESCRIPTION QTY SPARE ITEM PART DESCRIPTION QTY SPARE
NO. PART NO. PART
025610IH SPRAY HEAD, HYD. X 12 300209 GUIDE DISK, LOWER 1
1 304744 CYLINDER, HYDRAULIC 1 X 13 354502 O-RING 1 X
2 025615IH HOUSING, UPPER 1 14 300214 STEM, NUT 1
3 354513 SCREW, SET, HALF DOG 2 15 300207IH HOUSING BASE 1
4 300213 SPRING 1 X 16 300216IH DEFLECTOR, ADJUSTING 1 X
5 300211 BOLT, STEM 1 17 302912 KNOB, ADJUSTING 1 X
6 350006 WASHER, LOCK 5/8 1 18 300208 DIAPHRAM 1 X
7 300212 WASHER, FLAT 1 19 300215 O-RING 2 X
8 355335 CAP SCREW, 5/16 X 1 1/4 SS 8 20 350044 NUT, HEX 1/2 X 30 2
9 355337 WASHER, LOCK 5/16 SS 8 21 300322 NUT, BIMBA 1
10 355336 WASHER, FLAT 5/16 SS 8 22 300409 DROP-IN ASSEMBLY X
11 300210 GUIDE DISK, UPPER 1

7
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MONITOR, REMOTE (ELECTRIC)

PART# 304652
- 24 VDC
- Stainless Steel

30

JOINT REBUILD KIT

ITEM PART DESCRIPTION QTY SPARE ITEM PART DESCRIPTION QTY SPARE
NO. PART NO. PART
304652 MONITOR, 24VOLT 17 304641 SCREW, SOC HD 2
1 304627 ELBOW OUTLET, 2.5NH 1 18 304642 STUD SST 6
2 304628 GOOSENECK WELDMENT 1 19 304643 JOINT, MCH/HC 2
3 304629 INLET, 2.5NPT 1 20 304644 SWITCH HAMLIN ROUND 2
4 304630 GEAR, WORM BRONZE 2 21 304645 SCREW 8-32 X 1/4 2
5 304631 CAP, JOINT 6061T6 2 22 304646 BRACKET CONN DEUTCH 2
6 304687 RECEPTACLE, CON. 2 23 304647 BALL, RUBBER 1/4 OD 2
7 304688 PIN, CONNECTOR 4 24 304648 SCREW, HEX SOC 8-32 X 3/8 2
8 304632 STOP, 303-304STL 4 25 304689 WEDGE CONNECTOR 2
9 304633 PLUG, 1/2-20-1/2 3578 6 26 304650 SCREW PAN HD 10-24 X 1/2 1
10 304634 PLUG, 1/2-20-1/2 3578 2 27 304651 CLIP, SPEED CONNECTOR 1
11 304635 SCREW, SOC HD 8 28 304620 HARNESS, WIRING 1
12 304636 O-RING 2-045 4 29 304618 MOTOR & GEARING, 24 VDC 2
13 304637 BEARING, POLY 4 30 305141 JOINT (2) REBUILD KIT
14 304638 O-RING, 3 1/4 X 2 7/8 2
15 304639 O-RING, 3 1/4 X 3 4
16 304640 SCREW, HEX HD CAP 16

8
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LOGIC BOX
PART# 040901
- Electric Monitor Controller
- 24/12 Volt DC

9
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MONITOR, REMOTE (HYDRAULIC)

PART# 304657
- 450 PSI
- Stainless Steel

18

JOINT REBUILD KIT

ITEM PART DESCRIPTION QTY SPARE ITEM PART DESCRIPTION QTY SPARE
NO. PART NO. PART
304657 MONITOR, HYDRAULIC 10 304634 PLUG, 1/2-20-1/2 3578 2
1 304627 ELBOW OUTLET, 2.5NH 1 11 304635 SCREW, SOC HD 8
2 304628 GOOSENECK WELDMENT 1 12 304636 O-RING 2-045 4
3 304629 INLET, 2.5NPT 1 13 304637 BEARING, POLY 4
4 304630 GEAR, WORM BRONZE 2 14 304638 O-RING, 3 1/4 X 2 7/8 2
5 304631 CAP, JOINT 6061T6 2 15 304639 O-RING, 3 1/4 X 3 4
6 304656 MOTOR, HYDRAULIC 2 X 16 304640 SCREW, HEX HD CAP 16
7 304642 STUD SST 6 17 304643 JOINT, MCH/HC 2
8 304632 STOP, 303-304STL 4 18 305141 JOINT (2) REBUILD KIT X
9 304633 PLUG, 1/2-20-1/2 3578 6

10
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CONTROL VALVE ASSEMBLY, HYDRAULIC

PART# 040989
- Hydraulic Monitor Controller
- 550 PS

SOLENOID VALVE

COIL, 24 VDC

REGULATOR

ITEM PART DESCRIPTION QTY SPARE ITEM PART DESCRIPTION QTY SPARE
NO. PART NO. PART
040989 CONTROL VALVE ASSY 14 CAP SCREW 1/4-20 X 5.0 GR8 2
1 304858 SOLENOID VALVE, 4W-3P 3 X 15 350001 WASHER, 1/4 12
2 304859 COIL, 24VDC 6 X 16 350023 NUT, 1/4-20 GR8 6
3 305147 SPACER, COIL 3 17 350060 SCREW, CAP 1/4-20-.75 GR8 4
4 040529 ORIFICE DISK, 3.0 GPM 2 18 303660 STRAIN RELIEF, 3/4" 1
5 040528 ORIFICE DISK, 0.5 GPM 6 19 303556 STRAIN RELIEF, 1/2" 1
6 304861 REGULATOR 1 X 20 304138 CABLE, 2 COND 16GA X 36 1
7 352484 ORB/JIC 6-6 90 2 21 304284 RECEPTECLE, 2 PIN (DUET.) 1
8 353489 JIC #6, DUST COVER 2 22 304289 PIN, MALE 2
9 352483 ORB/JIC 6-4 90 6 23 304384 WEDGE LOCK, 2 PIN 1
10 353487 ORB/JIC #4, DUST COVER 6 24 303248 CABLE, 8 COND 16GA X 36 1
11 039881 MOUNT, HYD VALVE 1 25 304286 RECEPTECLE, 8 PIN (DUET.) 1
12 039882 COVER, HYD VALVE 1 26 304289 PIN, MALE 8
13 039883 MOUNT, SIDE, HYD VALVE 1 27 304386 LOCK, SECONDARY, 8 PIN 1

11
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BUTTERFLY VALVE, 3
PART# 011454
- Monitor
- Hydraulic

ITEM PART DESCRIPTION QTY SPARE

NO. PART
011454 BFV ASSEMBLY, 3
1 300030 VALVE, BFV 3 1
2 352436 AERO-2021-4-4S 2
3 300096 CYLINDER, HYD-#1403 1
4 011469 LEVER, PLATE 1
5 350147 CS.-3/8-1.5 GR5 3
6 350016 WASHER, LOCK3/8 3

12
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NOZZLE, 1.5(Straight Bore)

PART# 300091
- 1.5
- Built-in Stream Shaper

ITEM PART DESCRIPTION QTY SPARE

NO. PART
300091 NOZZLE, 1.5
1 300822 STREAM SHAPER 1
2 300823 GASKET 1

13
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STREAM SHAPER, SHORT (Straight Bore ONLY)

PART# 304299
- Increases Straight Bore Performance
- Increases Reach 30-40%

14
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NOZZLE, REMOTE ADJUSTABLE (Fan Pattern)

PART# 305151
- 24 Volt DC
- Fan Pattern
- Stream Reach ( approximately140 feet)
- Akron Brass

15
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NOZZLE, REMOTE ADJUSTABLE (Fog Pattern)

PART# 305150
- 24 Volt DC
- Fog Pattern
- Stream Reach (approximately165 feet)
- Akron Brass

16
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NOZZLE, FOAM RMT ADJUSTABLE (Fog Pattern)

PART# 305149
- 24 Volt DC
- Foam Eduction (1,3 and 6% proportioning)
- Fog Pattern
- Stream Reach ( approximately150 feet)

17
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CAB CONTROL, HYDRAULIC (TYPICAL)

PART# 040879
- 4 Spray Heads & Timer
- Water Level
- Monitor, Foam & Adjustable Nozzle
- Work Lights

1
9

8
7

2
5

6
4

10

ITEM PART DESCRIPTION QTY SPARE

NO. PART
040879 CAB CONTROL, HYD
1 303041 JOYSTICK, UNIVERSAL 1
2 305019 SWITCH, GREEN LENS, SPST 1
3 305020 SWITCH, WHITE LENS, SPST 1
4 305021 SWITCH, NO LIGHT, DPDT 8
5 305022 SWITCH, MOMEMTARY 1
6 303128 COVER, CARLING SWITCH 7
7 305029 KNOB, POTENTIOMETER 2
8 303821 WATER LEVEL INDICATOR 1
9 304751 TIMER 1
10 303824 CALIBRATION TOOL, W.L. 1

18
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SENSOR, WATER LEVEL

PART# 303822
- 120 and Below

19
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CABLE, WATER LEVEL

PART# 304591
- 20 Feet

20
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VALVE, SOLENOID
PART# 302118
- 24 Volt DC

21
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PRESSURE, REDUCER
PART# 301930
- Set at 550 PSI

22
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VALVE, DIVERSION
PART# 300157
- Hydraulic Control
- Hoist Compatible (Water Pump Oil Flow)

23
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VALVE, SKINNER
PART#041437
- Hydraulic Control
- Hoist Compatible (Water Pump On/Off)

24
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BUTTERFLY VALVE, 4 (Dump Bar)

PART# 029825
- 4
- Hydraulic

ITEM PART DESCRIPTION QTY SPARE

NO. PART
029825 BFV ASSEMBLY, 4
1 300032 VALVE, BFV 4 1
2 352436 AERO-2021-4-4S 2
3 300096 CYLINDER, HYD-#1403 1
4 011469 LEVER, PLATE 1
5 CS.-3/8-1.5 GR5 3
6 350016 WASHER, LOCK3/8 3

25
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BUTTERFLY VALVE, 5 (Tank Drain)

PART# 036744
- 5
- Hydraulic

ITEM PART DESCRIPTION QTY SPARE

NO. PART
036744 BFV ASSEMBLY, 5
1 300032 VALVE, BFV 5 1
2 352436 AERO-2021-4-4S 2
3 300096 CYLINDER, HYD-#1403 1
4 011469 LEVER, PLATE 1
5 CS.-3/8-1.5 GR5 3
6 350016 WASHER, LOCK3/8 3

26
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BUTTERFLY VALVE, 8 (Tank Drain)

PART# 041368
- 8
- Hydraulic

ITEM PART DESCRIPTION QTY SPARE

NO. PART
041368 BFV ASSEMBLY, 8
1 300035 VALVE, BFV 8 1
2 352436 AERO-2021-4-4S 2
3 300096 CYLINDER, HYD-#1403 1
4 041369-2 LEVER, PLATE 1
5 CS.-3/8-1.5 GR5 3
6 350016 WASHER, LOCK3/8 3

27
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LIGHT, CLEARANCE
PART# 300151
- 24 Volt DC

28
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LIGHT, BRAKE AND TAIL

PART# 300153
- Red Brake and Tail Lights
- Wiring, Seal and Light

29
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LIGHT, MODULE
PART# 304693 and 300154(Painted Yellow)
- Light Assembly Mounting

30
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LIGHT, WORK
PART# 302574
- 24 Volt DC

31
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HOSE REEL, 1.5 (100 Hose)

PART# 304846
- 1.5 Hose Diameter
- 100 hose Length

ITEM PART DESCRIPTION QTY SPARE

NO. PART
304846 HOSE REEL ASSEMBLY 100
1 300774 ADAPTER, 1.5 NPT-1.5 NST 1
2 300776 SHANK, COUPLING SET 1.5 2
3 300135 CLAMP, PUNCH-LOCK 2
4 300265 HOSE, WATER 1.5 I.D. 100
5 300266 NOZZLE, ADJUSTABLE 1.5 1
6 303051 HOSE ASSEMBLY 100

32
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VALVE, GATE 1.5

PART# 300106
- Spray Bar

33
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VALVE, BALL 3/4"

PART# 300106
- Spray Bar Drain

34
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COUPLING, PIPE, WATER

PART# 300024
- 4 PIPE

ITEM PART DESCRIPTION QTY SPARE

NO. PART
300024 COUPLING, DRESSER
1 300820 SEAL, DRESSER COUPLING 2 X

35
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MUD FLAP
PART# 300440

36