SPS Chapter 340 Gas Systems

LPG & CNG, LNG, GH2 & LH2,

12th Annual
DSPS\WBIA Industry Days
Country Springs Hotel & Conference Center
2810 Golf Road
Pewaukee WI 53072

April 13-14, 2016

Mike Verhagen
262-548-8617
[email protected]

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Public Awarenessof Gas Systems

Gas stations not just pumping gasoline and

diesel fuel today
Numerous alternate fuels are readily available
with auto dealers offering alternative fuel
vehicles direct from the Manufacturer.
DSPS wishes to provide a Basic Awareness
of the changing vehicle fueling market-place.
Think Safety

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Boiler Safety Program
..... Multi-Responsibilities

SPS 340 Gas Systems

Plan Review and Inspection - Piping B31.3

SPS 341 Boiler & Pressure Vessels

Registration with Periodic Inspection (SBD-6314)
Piping B31.1

SPS 343 Anhydrous Ammonia + Nurse Tanks

Plan Review and Inspection - Piping B31.3

SPS 345 Mechanical Refrigeration

Registration with Periodic Inspection (SBD-34)
B31.5

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SPS 340.40 Gas Systems
Adopted Standards for Gas Systems
LPG NFPA 58- 2011 Liquefied Petroleum Gas
CNG NFPA 52-2010 Compressed Natural Gas
LNG NFPA 59A-2009 Liquid Natural Gas
GH2 NFPA 52-2010 Gaseous Hydrogen
LH2 NFPA 52-2010 Liquid Hydrogen
Important Notes
Note1: The above hydrogen stored or dispensed for vehicle
fueling fall under Chapter SPS 340 Gas Systems.

Note2: Hydrogen stored for other purposes, manufacturing

processes, turbine sealing .... fall under SPS 341, Boiler Code.

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 Natural Gas Fundamentals
System Pressures Perspective
Natural Gas Systems ~ 7 inches water column *

Residential Homes . PSI

Apartment Buildings . - 2 PSI
Industrial Plants - 5 PSI

Compressed Natural Gas Systems

NG Supply .... - 60 PSI
Storage Vessels . 5,200 PSI

LPG Storage Tank 250 PSI

*Unit measurement Conversion 28 water column = 1 PSI

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Compressed Natural Gas
NGV System Design Basics

Standard Station
Time Fill Station
Fast Fill Station
Combination Time and Fast Fill Station
Residential CNG Fueling Facility
Installation in residence (time or slow fill)

Small Appliance compressor (see above pic)

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CNG System Design
From ANGI Energy Website

NGV STANDARD STATION DESIGN

Website @ www.ANGIenergy.com

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CNG System Design
From ANGI Energy Website

TIME-FILL STATION APPLICATION

Website @ www.ANGIenergy.com

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 CNG System Design
From ANGI Energy Website
COMBINATION FAST-FILL & TIME-FILL STATIONS

Website @ www.ANGIenergy.com

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CNG System Design
Residential Time-Fill Station

Small Refrigerator and Dehumidifier

Size Appliances
connected to Natural Gas lines
Installed in garages.

Wall or Floor Mounted

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 Code Requirements ..
Adopted Standards per SPS 340

SPS Chapter 340.40 - adopts standards below:

American Petroleum Institute
API 2510 2001
National Fire Protection Association
NFPA 30A - 2008 Variety fuels dispensing
NFPA 52 - 2010 CNG
NFPA 54 - 2009 Fuel Gas Code
NFPA 58 - 2011 LPG
NFPA 59A - 2009 LNG
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 Chapter SPS 340 Gas Systems
Fuel Gases Regulated

SPS 340.11 (1) Scope and application. GENERAL.

(a) This chapter applies to the design, construction,
installation, inspection, operation, testing, maintenance,
repair and alteration of gas systems for fueling purposes,
such as for heating appliances or engines
(b) The following gases are regulated by this chapter:
1. Liquefied petroleum gas LPG 250 PSI
2. Liquefied natural gas -LNG 175 PSI
3. Compressed natural gas -CNG 5200 PSI
4. Gaseous hydrogen -GH2 5-10,000 PSI
5. Liquefied hydrogen -LH2
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Chapter SPS 340 Gas Systems
Subchapter V, LPG

SPS 340.50 340.53 LPG

NFPA 58, 2011

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Chapter SPS 340 Gas Systems
LPG Skid Mount Tank + Dispensing

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Chapter SPS 340 Gas Systems
LPG & Dispenser System

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Chapter SPS 340 Gas Systems
Subchapter VI, LNG

SPS 340.60 61 Liquefied Natural Gas

NFPA 59A, 2009
Thermos-bottles

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 Chapter SPS 340 Gas Systems
Subchapter VII, CNG

SPS 340.70 .71 Compressed Natural Gas

NFPA 52, 2010
Note: ANGI fuel CNG storage system earlier slides 9-10-11

Vehicle storage
Vessels

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 Chapter SPS 340 Gas Systems
Subchapter VIII, GH2 and IX, LH2

SPS 340.80 81 Gaseous Hydrogen - GH2

SPS 340.90 91 Liquefied Hydrogen - LH2
NFPA 52, 2010

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 Chapter SPS 340 Gas Systems
Local Requirements

SPS 340.12 Local requirements. This chapter does not

limit the power of cities, villages and towns to make or
enforce additional or more stringent requirements,
provided the requirements do not conflict with this
chapter, any other rule of the department, or law.

History: CR 11002: cr. Register August 2011 No. 668, eff. 9111.

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 Chapter SPS 340 Gas Systems
Plan Approvals

SPS 340.30 (1) Plan examination and

approval. Plan Approval Before Construction.
Plan approval shall be obtained from the
department or a first class city before
commencing construction, installation or
alteration for any system described in Table
340.30. (Table Next slide)

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 Chapter SPS 340 Gas Systems
Required Plan Submittal

Gas Systems requiring Plan submittal

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 Chapter SPS 340 Gas Systems
Certificate of Installation form SBD-9656-E

SPS 340.31 Certificate of installation. (1) Every person,

firm, association or corporation installing a gas system
shall complete a certificate of installation form,
SBD9656E. The form shall be completed at the time of
installation and shall be provided to the owner of the
system. A copy of the form shall be kept at the installation
site and available for review by an authorized
representative of the department or the first class city. A
copy of the form shall be submitted to the local fire
department within 10 business days of the installation,
except as provided in sub. (2).
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Certificate of Installation / Test

SBD-9656-E

Form Copy

Copies to:

1. Site owner /operator

2. Fire Dept when required

3. Installer

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 Chapter SPS 340 Gas Systems
Inspection & Notification 5 day

SPS 340.34(2)(a) GENERAL INSPECTIONS. Gas systems

for which plan approval under s. SPS 340.30 is required
shall be inspected by department or the first class city.
Note1: Local governmental units may also conduct inspections in addition to
those of the Department.
Note2: See chapter SPS 341 for registration and inspections of gaseous and
liquefied hydrogen pressure vessels that are not within the scope of this chapter.
SPS 340.34(2)(b) The installer shall notify the district
inspector or the first class city where the installation is
located at least 5 business days prior to the start of
construction to arrange for the inspection.

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 Chapter SPS 340 Gas Systems
Referenced Standards

SPS 340.40(1) Adoption of standards by reference.

Primary Standards. The following standards are hereby
incorporated by reference into this chapter, subject to
the modifications specified in this chapter:
a) API 2510 May 2001
b) Natl Fire Protection Association (NFPA)
NFPA 58, 2011 NFPA 59A, 2009
NFPA 30A, 2008 NFPA 52, 2010 NFPA 54, 2009

Note: NFPA 30A Motor fuel dispensing facilities & repair garage code

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 Chapter SPS 340 Gas Systems
Vehicle-fuel Dispensing Systems

SPS 340.42 Vehiclefuel dispensing systems. All

vehiclefuel dispensing systems shall comply with
whichever of the following are applicable:
(1) NFPA 30A section 4.3.7.2 and Chapter 12, if Class I or Class
II liquids are dispensed as motor fuels along with a fuel gas
regulated by this chapter. (4.3.7.2 = guard post requirements)
(2) NFPA 52, if liquefied natural gas, compressed natural gas,
gaseous hydrogen or liquefied hydrogen are dispensed in the
absence of Class I and Class II liquids.
(3) NFPA 58, if liquefied petroleum gas is dispensed in the
absence of Class I and Class II liquids.
Note: Class I & II liquids are classified in NFPA 30A as having a flash point below 140oF.

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 Chapter SPS 340 Gas Systems
Dispensing / Training

SPS 340.43(1) Dispensing to vehicle fuel

tanks, recreational equipment and
containers. Public self-service PROHIBITED.
Selfservice dispensing by the general
public of any gas regulated by this chapter
is prohibited, except trained members of the
general public may fuel compressed natural
gas motor vehicles through a fueling
connection that complies w/ ANSI NGV1
2006.
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 Chapter SPS 340 Gas Systems
Dispensing / Training

SPS 340.43 (2) GENERAL. No person, except for

the following, may dispense any gas regulated
by this chapter unless the dispensing is through
approved dispensing devices:
(a) A trained and authorized employee of a bulk
storage plant, container charging plant or service
station.
(b) A trained and authorized employee of an entity
operating a commercial fleet of motor vehicles.

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 Chapter SPS 340 Gas Systems
Dispensing / Training
SPS 340.43 (3) Location of key-, card or code
operated dispensing systems in areas:
(a) Public areas if :
1. Dispensing device is listed by nationally recognized test lab
2. Keycards-code provided to only trained /authorized persons
3. Attendant is on duty at all times during dispensing
(b) Non-Public areas if:
1. Dispensing area not open to general public
2. Dispensing equipment is approved
3. Keycards-code provided to only trained /authorized persons

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Chapter SPS 340 Gas Systems
Posting of Signs
SPS 340.43(4) Posting of Signs. A
permanent sign providing a 24hour
service call telephone number in letters
at least one inch high shall be posted at
the vehiclefuel dispensing device in all
nonattended locations.
.. Be aware of Surroundings
Be Ready for the Unexpected

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 Chapter SPS 340 Gas Systems
CNG Application/ Exemption
SPS 340.70 Scope. (1) Application. This
subchapter applies to the storage, handling
and use of compressed natural gas.
(2) Exemptions. This subchapter does not
apply to any of the following:
(a) Compressed natural gas systems owned and
operated by utilities when the systems are part of
the distribution facilities for the utility and are
subject to the provisions of ch. PSC 135.
(b) The transportation of compressed natural gas.
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 Chapter SPS 340 Gas Systems
Design, Install, Operating CNG Standard

SPS 340.71 Design, construction, installation,

operation and maintenance of compressed
natural gas systems. Compressed natural gas
systems shall be designed, constructed,
installed, operated and maintained as
specified in NFPA 52-2010, except as
otherwise provided in this chapter.
Note: Section SPS 340.42 contains requirements for
vehiclefuel dispensing systems ..

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 NFPA 52, 2010 CNG
Chapter 1, Administration

1.6 Enforcement. This code shall be

administered and enforced by the authority
having jurisdiction designated by the
governing authority. (Annex B is sample ordinance)
1.7 Training. Persons engaged in the
handling and storage of LNG, CNG, GH2,
LH2 and L /CNG shall be trained in the
hazards and properties of these materials.
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NFPA 52, 2010 CNG
Chapter 2, Reference Publications

2.1 General
2.2 NFPA Publications
2.3 Other Publications
ASME B 31.3 Process Piping
ASME Section VIII, Pressure
Vessel construction stamp

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 NFPA 52, 2010 CNG
Chapter 3, Definitions
3.1 General
3.2 NFPA Official Definitions
3.3.9 Container Definition example
Cargo Transport
Composite container - metal inner gas containing
component with a filament-resin reinforced outer
layer
Fuel supply container mounted on vehicle for fuel
supply to vehicle
Cylinder - container constructed, inspected and
maintained per DOT per 3.3.14
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 NFPA 52, 2010 CNG
Chapter 4, General Equipment Qualifications

4.4 Design-Construction-Containers - ASME or DOT

4.5 Pressure Relief Devices - * Inlet valves /
Venting
4.8 Fuel Lines - ASME B31.3, Process piping
4.10 Hose and Hose Connections - Markings
4.11 Vehicle Fueling Connection ANSI / IAS
NGV1, Standard for compressed natural gas Vehicle
(NGV) fueling Connection devices
4.11.2 The use of adaptors shall be prohibited

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 NFPA 52, 2010 CNG
Chapter 8, CNG Storage & Dispensing Systems
8.4.2 System Siting Outdoors
8.4.2.3 Compression, storage & dispensing

equipment shall be above ground, not beneath

power lines and at least 10 ft from buildings or
property lines or from sources of ignition.
8.4.2.4 Equipment at least 10 ft from public

street or sidewalk line and 50 ft from the nearest

rail of any railroad track.
8.4.2.5 A clear space of at least 3 ft shall be

provide for valves, fittings and groups of

containers 37
 NFPA 52, 2010 CNG
Chapter 8, CNG Storage & Dispensing Systems
8.4.2 System Siting Outdoors
8.4.2.6 Readily ignitable shall not be within 10
ft of any stationary container
8.4.2.7 Minimum separation between container
and above- ground tanks with flammable
combustible liquids shall be 20 ft
8.4.2.8 Transfer point at least 10 ft from
buildings, sidewalk street and at least 3 ft from
storage containers
8.4.2.9 Areas shall be classified in accordance
with Table 8.4.2.9 electrical equipment.
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NFPA 52, 2010 CNG
Chapter 8, CNG Storage & Dispensing Systems
NFPA 52, Section 8.4.2.9 Electrical
Classifications per Table 8.4.2.9

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NFPA 52, 2010 CNG
Chapter 8, CNG Storage & Dispensing Systems

8.4. System Siting .. Indoors

Allowed with emergency shut-
down and gas detection
equipment that stops flow of gas
into building.
Small units slow fill, residential
fueling facilities RFF - CNG

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 NFPA 52, 2010 CNG
Chapter 8, CNG Storage & Dispensing Systems

8.6 Install Pressure Relief Valves

discharge to safe location, escaping gas not
to impinge on buildings or equipment or
occupied areas
8.6.6 Block valves shall be locked open.
8.10.2 Pressure relief valves shall be tested
every three (3) years

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 NFPA 52, 2010 CNG
Chapter 8, CNG Storage & Dispensing Systems
ESD 1 ESD 2
25 ft

10 ft

8.11.5 An emergency manual shut-down device shall

be provided within 10 ft of the dispensing area and
also greater than 25 ft from the dispensing area.
8.11.5.1 This device when activated shall shut off
power supply and gas supply to compressor and
dispenser.
8.11.5..2 ESD shall be distinctly marked for easy
recognition with a permanently affixed legible sign
8.11.6.1 Break-away device shall be installed at every
dispensing point
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 NFPA 52, 2010 CNG
Chapter 10 CNG Residential Fueling Facilities

Chapter 10.1, RFF-CNG

10.1.1 This chapter applies to design
construction, install and operation of
residential fueling facilities.
10.1.2 The capacity of RFF-CNG shall not
exceed 5 scf / min of natural gas.
10.1.3 Storage of CNG shall be prohibited
Exception: CNG shall be permitted / stored in the
vehicle fuel supply container.

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 NFPA 52, 2010 CNG
Annex B, Sample Ordinance

Provides Sample Ordinances

Adoption
Enforcement
Violation
Punishment / Fine

Annex not part of Requirements but included for Information only.

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 NFPA 30A, Chapter 12,
Motor Fuel Dispensing Facilities
Additional Rules for CNG, LNG, H2 and LPG
12.1 Scope. This chapter shall apply where CNG, LNG
Hydrogen and LPG or combinations of these are
dispensed as motor fuels along with Class I or Class II
liquid that are also dispensed as motor vehicle fuels.
12.2.1 Except as modified by this Chapter:
Install and use of CNG & H2 per NFPA 52
Install and use of LNG per NFPA 52
Install and use of LPG per NFPA 58
12.2.3 Dispensers for CNG LNG & LPG shall be listed.

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 NFPA 30A, Chapter 12,
Motor Fuel Dispensing Facilities
Additional Rules for CNG, LNG and LPG
12.3.3 Aboveground tanks storing CNG, LNG or LPG
shall be separated from each other by at least 20 ft
and from dispensing devices that dispense liquid or
gaseous motor fuels by at least 50 ft
20 ft CNG Storage Tanks
LPG Storage Tank
Exception note:
Chemical
composition the
50 ft 50 ft same in three
CNG tanks

Liquid or Gaseous Dispenser Island

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 NFPA 52, 2010 CNG .. Posted Signs
Chapter 8, CNG Storage & Dispensing Systems

SPS 340.43 (4) POSTING OF SIGNS. A

permanent sign providing a 24hour servicecall
telephone number in letters at least one inch
high shall be posted at the vehiclefuel
dispensing device in all nonattended locations

.. Be aware of Surroundings
Be Ready for the Unexpected
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Gas Systems Inspector Map

Assistance ?

Contact
District
Inspector
in
Area
of
Installation

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 With a new found Awareness of Gas Systems
...... ........ A Quiz for the Day !

Do all hydrogen storage pressure vessels

require a tag for periodic inspection as required
under SPS 341.17 ?

Remember Previous .... slide #4 ?

No, if storage for gaseous or liquid hydrogen is for vehicle
fueling / dispensing, it shall comply with SPS 340, Gas Systems.
Plan review and inspection are required and no periodic
inspection or PTO is mandated. .... Not SPS 341 Boiler Code
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 See SPS 341.02 Scope
SPS 341.02(2) OTHER VESSELS. The provisions
of this chapter shall apply to vessels used for the
storage and transportation of flammable liquids,
liquefied petroleum gas, liquefied natural gas,
compressed natural gas, anhydrous ammonia and
refrigerants, unless these vessels are covered by
other Wisconsin administrative or federal codes.
Except for Repairs / Alterations, covered w/SPS 340 Gas Systems

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 Questions ?
SPS 340 Gas Systems

Try Our Website

DSPS Division of Industry Services

Programs Link @
http://dsps.wi.gov/Programs/Industry-Services/Industry-
Services-Programs/
Gas Systems Link @
http://dsps.wi.gov/Programs/Industry-Services/Industry-Services-
Programs/Gas-Systems/
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 THANKS
FOR THE
OPPORTUNITY TO EDUCATE

Department of Safety and Professional USA #1

Services - DSPS Thank a Vet !
Division of Industry Services
Mike Verhagen
141 NW Barstow
Waukesha WI 53188
262-548-8617 / [email protected]
Go Navy

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