A510s (En) 160430 1
A510s (En) 160430 1
For IM motor, line driver type JN5-PG-L-24 Open collector for output
For PM motor, line driver type JN5-PG-PM Used for Frame 2 above
Encoder Feedback Card For TAMAGAWA resolver encoder JN5-PG-PMR Used for Frame 2 above
For Heidenhain ERN 1387 encoder JN5-PG-PMS Used for Frame 2 above
For Heidenhain ERN 1313 encoder JN5-PG-PMC Used for Frame 2 above
The super evolution of A510s made it debut which combined customer responses with Innovation. High level sensor vector mode
Support to induction motor and permanent magnet motor
A510s promotes motors to optimum condition
Advanced current vector control inverter - A510s. Except the Auto-tuning and support for the PM Dual core processors
Much faster for computing ability Faster computing ability, Larger ROM and RAM.
motor, the core computing of A510s raises to 60%. The all new technologies make our inverters
RoHSCEUL
better. Please feel the charming of A510s. Conformity to global standards
Provide safety function such as re mode
HIGH EFFICIENCY FAN CONTROL AND
DUAL CORE PROCESSORS More powerful in core computing PM MOTOR DRIVING QUICK RELEASE
New core processors and better computing ability Simple parameter settings for easy switching Lower noise and extend the life of fan.
between induction and permanent magnet motors.
ASIC
Core Raise
*Above frame2 models
Prevents inrush current High performance current vector control for Quick replaceable fan makes customers be easy
damage to IGBT module.
Enhances the reliability and life
expectancy of motor drive.
computing
60% induction and permanent magnet motors. to change it.
RAM
Enhanced Performance
530%
-Cost Effective -Highly Efficient -Highly Efficient
-Mechanical -Compact Size -Compact Size
& Reliability!
Robust -Low Cogging Torque -With Reluctance Torque
*Compare with A510
Multilanguage
ADVANCED MOTOR 200%
AUTO-TUNE FUNCTION 0.5Hz STARTING TORQUE Parameters of Multilanguage are essential for
international product and minimize the
language barrier
SensorLess Vector (SLV) control mode achieves incredible
Multiple Auto-tune Modes 200% torque performance at extreme low speed 0.5Hz.
Provides stable control experience for wide range
Rotational Rotary-type auto-tune for higher of applications.
auto-tune mode performance for precise control.
INTELLIGENT
Torque(%)
Static The motor shaft will be locked in static
Lm R2 20 Vpn
s Intelligent Overvoltage
0 Suppression
0 200 400 600 800 1000 1200 1400 1600 1800 2000
Motor Speed (RPM) PWM Vpn
Soft PWM lu
s : Slip DC bus voltage
Sensor Vector Mode (SV) can output 200% holding torque.
Unique Soft PWM
Motor Equivalent Circuit Soft PWM modulation technology
lu
lowers the audible motor
CONFORMITY TO noise for quieter industrial Vpn
DC
Conformity to RoHS directive and Soft PWM
international recognized certification Soft PWM modulation method
lu
DC
A510 is loaded with 5th generation
kernel has the most advanced motor Soft PWM
tuning function to build accurate motor
equivalent model automatically.
Regenerative energy
Optimized current vector control
Kernel performance provides faster
commissioning. DC
4
SELECTION GUIDE
The Complete Motor Control Solution Dual rating design for heavy duty and normal duty applications.
Driving higher horsepower motor in normal duty mode Driving the same horsepower motor in heavy duty mode
includes fans, pumps, HVAC, etc. includes lifts, press, machine tools, etc.
Example: Example:
Select A510-2002-SH model for 3HP motor in pump Select A510-2015-SH3 model for 15HP motor in conveyor
application. Sets 00-27=1 (ND Mode)
application. Sets 00-27=0 (HD Mode)
*Motor parameters need to be adjusted.
7.5 5.5 A510-2005-SH3 22A A510-2008-SH3 25A A510-4005-SH3(F) 12.1A A510-4008-SH3(F) 14.8A
Metal Processing Machine 125 94 A510-2100-SH3 312A A510-2125-SH3 346A A510-4100-SH3 168A A510-4125-SH3 180A
| Press, Lathes 150 112 A510-2125-SH3 400A A510-2150-SH3 415A A510-4125-SH3 208A A510-4150-SH3 216A
6
WIRING DIAGRAM BASIC SPECIFICATIONS
200V Class
Inverter Capacity (HP) 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150
Braking resistor
Rated Output
B1/P B2*1 HD*3 Current (A) 5 8 11 17.5 25 33 47 60 73 85 115 145 180 215 283 346 415
Maximum
Applicable Motor*1
1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150
NFB MC R/L 1 *2 (0.75) (1.5) (2.2) (3.7) (5.5) (7.5) (11) (15) (18.5) (22) (30) (37) (45) (55) (75) (90) (110)
U/T 1 HP (KW)
Output Rating
Main circuit S/L 2 V/T 2
IM
power T/L 3 W/T 3 Rated Output
Capacity (KVA) 2.3 3.7 4.6 8.4 11.4 16.0 21.3 26.3 30.1 41.9 52.6 64.4 76.2 95.3 118.9 152.4 172
Rated Output
ND*4 Current (A) 6 9.6 12 22 30 42 56 69 80 110 138 169 200 250 312 400 450
E
Grounding resistance Maximum 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 175
should lower than 100 ohm. Applicable Motor*1
Forward rotation/stop S1 HP (KW)
(1.5) (2.2) (3.7) (5.5) (7.5) (11) (15) (18.5) (22) (30) (37) (45) (55) (75) (90) (110) (130)
Analog output 1 AO1
Reversal rotation/stop S2 Maximum Output Voltage (V) Three-Phase, 200V to 240V
AO2 Analog signal output 1, 2
Analog output 2
Multi-step speed command 1
(AO1 : DC 0~10V) Maximum Output Frequency (Hz) Based on parameter setting 0.1~599Hz
S3 (AO2 : DC 0~10V/4~20mA)
Multi-function input
Default setting
GND
SW3*2 *8 Single/Three-
Multi-step speed command 2 S4 SW6
E Rated Voltage, Frequency Phase,200V to Three-Phase, 200V to 240V, 50/60Hz
Input Power
Source(PNP) V, Default Setting
Multi-step speed command 3 S5 240V, 50/60Hz
Sink(NPN), Default setting I,
Fault reset S6 CN3 Option Card (Encoder Card) Allowable Voltage Fluctuation -15% ~ +10%
Jog command S7
Allowable Frequency Fluctuation 5%
R1A
Braking Transistor Built-in Option (Braking Module)
External base block S8
R1B Frame Size 1 2 3 4 5 6 7 8
Power terminal of digital signal 24V
R1C Multi-function relay output*5
Common terminal of digital signal 24VG 250VAC, under to 1A 400V Class
30VDC, under to 1A
R2A Inverter Capacity (HP) 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 175 215 215H 270 300 375 425
E Connection terminal of shielding wire
Rated Output 2.6 3.2 4.2 7 11.3 13.7 18.3 23.6 29.7 34.3 45.7 57.2 69.3 89.9 114 137 165 198 225 251 290 343 400 461
+10V Power for analog input, +10v,20mA R2C Capacity (KVA)
External analog input
-10V~0~10V Rated Output 3.4 4.2 5.5 9.2 14.8 18 24 31 39 45 60 75 91 118 150 180 216 260 295 330 380 450 523 585
AI1 Multi-function analog input Current (A)
SW2*3 DO1 HD*3
(-10~10V/0~10V, 20k) V Maximum 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 175 215 215 270 300 375 425
4~20mA/0~10V P Applicable Motor*1
AI2 Multi-function analog input HP (KW) (0.75) (1.5) (2.2) (3.7) (5.5) (7.5) (11) (15) (18.5) (22) (30) (37) (45) (55) (75) (90) (110) (132) (160) (160) (200) (220) (280) (315)
Multi-function photocoupler output*6 *2
(-10~10V/0~10V/4~20mA, 250) I,
P
Output Rating
Default DO2 (DC 48V/50mA, Open Collector)
0V setting Rated Output
GND Common terminal of analog signal Capacity (KVA) 3.1 4.1 5.3 9.2 13.3 17.5 23.6 29.0 33.5 44.2 55.6 67.1 78.5 111 128 159 191 226 250 282 332 393 446 446
DOG
ND*4 Rated Output 4.1 5.4 6.9 12.1 17.5 23 31 38 44 58 73 88 103 145 168 208 250 296 328 370 435 515 585 585
-10V Power of analog input*5 Current (A)
P
PO Maximum 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 175 215 250 270 300 375 425 425
Multi-function pulse output*5 Applicable Motor*1
Pulse input P (1.5) (2.2) (3.7) (5.5) (7.5) (11) (15) (18.5) (22) (30) (37) (45) (55) (75) (90) (110) (132) (160) (185) (200) (220) (280) (315) (315)
PI Pulse command input 32kHz. Max.*7 GND 32kHz. Max. HP (KW)
CON 6 1: Data+
Maximum Output Voltage (V) Three-Phase, 380V to 480V
2: Data-
F1 3: Data+ Maximum Output Frequency (Hz) Based on parameter setting 0.1~599Hz
Safety input contact*4 4: Reserved
RS485 Rated Voltage, Frequency Three-Phase, 380V to 480V, 50/60Hz
F2 5: Reserved
Input Power
Pin 1 to Pin 8 6: Data-
Screened Screened Cable, 7: 5V Allowable Voltage Fluctuation -15% ~ +10%
P 8: GND
Cable Twisted Pair
Allowable Frequency Fluctuation 5%
Terminal symbol
indicates main circuit indicates control circuit Braking Transistor Built-in Option (Braking Module)
Frame Size 1 2 3 4 5 6 7 8
Notes:
Notes:
*1: The main circuit of 200V 1~25HP and 400V 1~40HP (included) with built-in braking transistor provide terminal B2. The braking resistor Inverter Voltage and Capacity HD mode carrier HD mode carrier
*1. Based on the standard 4-pole induction motor. The selected
can be connected directly between B1 and B2. Optional braking module is available for the other models. inverter must have a higher output current rating than the 200V Class 400V Class freq range freq default setting
*2: The multi-function digital input terminals S1~S8 can be set to Source (PNP) or Sink (NPN) mode by SW3. motor. 1~20HP 1~30HP 2~16kHz 8kHz
*3: Multi-function analog input 2 (AI2) can be set to the voltage command input (0~10/-10~10v) or the current command input *2. The default setting of A510 takes HD (heavy duty mode) as
the base. To switch A510 to ND (normal duty mode) set 25HP - 2~12kHz 6kHz
(4~20mA) through SW2.
parameter (00-27) to 1. When switching to ND (normal duty 30~40HP 40~50HP 2~12kHz
*5
5kHz
*4: When integrated safety function is NOT used, connect a link across terminals F1 & F2 for the inverter output to function. mode), the frequency will change to 2kHz.
External safety circuits can be interfaced with inverter using terminals F1 and F2. 50~100HP 60~175HP 2~10kHz*5 5kHz
*3. The default setting of carrier frequency in HD mode is shown
*5: Terminals -10V S(+), S(-), R2A-R2C and PO-GND are provided for 200V 3HP and 400V 5HP ratings or above. in right side table, if the setting value is higher than default - 125HP 2~10kHz 4kHz
setting, de-rating may be required.
*6: Terminals DO2 is provided for 200V 2HP and 400V 3HP ratings or below. - 215HP 2~8kHz 3kHz
*4. The default setting of carrier frequency in ND mode is 2kHz, if
*7: When using open collector input, it wont need resistance because of built-in pull-up resistance. the setting value is higher than default setting, de-rating may 125~150HP - 2~5kHz 5kHz
*8: AO2 default setting is 0~+10V. be required. - 270~375HP 2~5kHz 4kHz
*9: Both 200V class 50HP~150HP and 400V class 100HP~425HP have built-in DC reactors. *5. If control mode is set to SLV mode and maximum frequency
is larger than 80Hz, the carrier frequency range is 2~8kHz. - 425HP 2~5kHz 2kHz
8
GENERAL SPECIFICATIONS DIMENSIONS
Display LED keypad with 5-digits seven-segment display (LCD keypad option) Dimensions (mm)
Figure Enclosure Frame Models
Control Modes V/F, V/F+PG, SLV, SLV2, SV, PMSV, PMSLV (SVPWM Modulation)
W H D W1 H1 t d Weight (kg)
A510-2050-SH3
Output Frequency 0.1Hz~599Hz
A510-2060-SH3
D IP00 Frame 6 344 580 300 250 560 1.6 M8 46.7
o o o
Frequency Accuracy Digital references: 0.01(-10 to +40 C), Analog references: 0.1% (25 C 10 C)
A510-4100-SH3
Speed Control Accuracy*2
0.1%(Sensor Vector Control Mode, SV)0.5%(Sensorless Vector Control Mode, SLV)
A510-4125-SH3
Frequency Setting Resolution Digital References:0.01Hz, Analog References: 0.03Hz at 60Hz
A510-2050-SH3
Output Frequency Resolution 0.01Hz
A510-2060-SH3
E IP20 Frame 6 348.5 740 300 250 560 1.6 M8 49.7
Control Characteristics
Heavy Duty Mode (HD.)150% rated current for 60sec, 200% rated current for 2 sec. (Factory default)
A510-4100-SH3
Overload Tolerance Normal Duty Mode (ND.)120% rated current for 60sec
A510-4125-SH3
Frequency Setting Signal 0 to +10V, -10V to +10V, 4 to 20mA or pulse train input Figure A Figure B Figure C
A510-2075-SH3
Acceleration / Deceleration Time 0.06000.0 sec (separately set acceleration and deceleration time ) A510-2100-SH3
Dimensions (mm)
Voltage / Frequency Characteristics 15 fixed and one customized v/f pattern Figure Enclosure Frame Models D IP00 Frame 7 A510-4150-SH3 459 790 324.5 320 760 1.6 M10 88
Weight
W H D W1 H1 t d (kg)
Braking Torque Approximate 20% (Built-in braking transistors under 200V 25HP and 400V 40HP) A510-4175-SH3
Auto-tuning, Zero Servo, Torque Control, Position Control, Droop, Soft-PWM, Over-Voltage Protection, A510-2001-SH A510-4215-SH3
Dynamic Braking, Speed Search, Frequency Traversing, Momentary Power Loss Restart, PID Control,
Main Control Functions A510-2002-SH A510-2075-SH3
Automatic Torque Compensation, Slip Compensation, RS-485 Communication, Close Loop Control with PG,
Simple PLC Function, Two Analog Output, Safety input contact A IP20 Frame 1 A510-4001-SH3 130 215 150 118 203 5 M5 2.2 A510-2100-SH3
Records of Power ON and Operation Time, 30 Fault History Records and Latest Fault State Record, E IP20 Frame 7 A510-4150-SH3 463.5 1105 324.5 320 760 1.6 M10 94.4
A510-4002-SH3
Other Functions Energy-Saving Function, Phase Loss Protection, DC Braking, Dwell, S Curve Acceleration and Deceleration, A510-4175-SH3
Up / Down Operation, Modbus Communication Protocol, Output of Pulse Multiple, Display of Engineering A510-4003-SH3
A510-4215-SH3
Unit, SINK / SOURCE Selection
A510-2003-SH
Current level can be adjusted. (In acceleration or constant speed, it can be set separately. In deceleration,
Stall Prevention A510-2005-SH3 Figure F Figure G
it can be set with or without stall protection)
Frame 2 A510-2008-SH3 140 279 177 122 267 7 M6 3.8
Over Current (OC) and Output
It stops when the current exceeds 200% of the inverter rated current. A510-4005-SH3
Short-Circuit (SC) Protection
A510-4008-SH3
Inverter will be stopped when the output is higher than below conditions.
Heavy Duty Mode (HD.)150% rated current for 60sec, 200% rated current for 2 sec. (Factory default), A510-2010-SH3
Inverter Overload Protection (OL2)
Carrier frequency is from 2kHz to 8kHz.
A510-4010-SH3
Protection Functions
Normal Duty Mode (ND.)120% rated current for 60sec, Carrier frequency is 2kHz. B IP20 Frame 3 210 300 215 192 286 1.6 M6 6.2
Electrical overload protection curve
A510-4015-SH3
Motor Overload Protection (OL1)
Over Voltage Protection (OV) If the main circuit DC voltage is over 410V (200V class) / 820V (400V class), the motor stops running. A510-4020-SH3
Under Voltage (UV) If the main circuit DC voltage is under 190V (200V class) / 380V (400V class), the motor stops running. A510-2015-SH3
Power loss exceeds 15ms A510-2020-SH3
Momentary Power Loss Restart
You can set the function of momentary power loss restart to up to 2 sec Frame 4 A510-2025-SH3 265 360 225 245 340 1.6 M8 10
Overheat Protection (OH) Thermistor sensor on heatsink A510-4025-SH3
Dimensions (mm)
Ground Fault Protection (GF) Protection by current detection circuit A510-4030-SH3 Figure Enclosure Frame Models
W H D W1 W2 H1 t d Weight (kg)
Charge Indicator When main circuit DC voltage 50V, the CHARGE LED is on.
A510-2030-SH3 A510-2125-SH3
Output Phase Loss Protection (OPL) If the OPL function acts, the motor stops rotation automatically
A510-2040-SH3 A510-2150-SH3
Location Indoor (Protected from corrosive gases and dust)
A510-4040-SH3 286.5 525 252 220 505 3.3 M8 30 A510-4215-SH3H
o o
-10 to +40 C without de-rating (IP20/NEMA1), -10 to +50 C (IP00), with de-rating, its maximum operation C IP20 Frame 5
Ambient Temperature o A510-4050-SH3 F IP00 Frame 8 A510-4270-SH3 690 1000 410 530 265 960 2 M12 184
temperature is 60 C
A510-4300-SH3
Specification
Environment
o A510-4060-SH3
Storage Temperature -20~+70 C
A510-4075-SH3 286.5 525 252 220 505 3.3 M8 35 A510-4375-SH3
Humidity 95%RH or less ( no condensation )
A510-4425-SH3
Altitude and Vibration Altitude of 1000 meters or lower ; 1.0G, in compliance with IEC 60068-2-6
A510-2125-SH3
Pollution Degree Meet IEC 60721-3-3 Class 3C2
Figure D Figure E A510-2150-SH3
Communication Function Built-in RS-485 as standard (Modbus protocol with standard RJ45)
A510-4215-SH3H
Electromagnetic Interference (EMI) In compliance with EN61800-3 standard, 400V 60HP or below can be built in.
G IP20 Frame 8 A510-4270-SH3 692 1313 410 530 265 960 2 M12 196
Electromagnetic Compatibility (EMS) In compliance with EN61800-3 standard
A510-4300-SH3
CE In compliance with EN61800-3 (CE & RE) and EN61800-5-1(LVD)
Certification A510-4375-SH3
UL UL508C
A510-4425-SH3
Option Card Open collector type(IM) , line driver type(IM) and Line driver type for PM motor
* The enclosure type of IP00 model is standard for frame 6 to frame 8. It is required to purchase the installation accessories if
Notes: user selects the enclosure type of IP20 model.
*1. A510s IP21 is for option, if theres any need, please contact TECO salesman.
*2. Speed control accuracy will be influenced when the motor and installation condition are different. Frame 6 JN5-NK-A06
Frame 7 JN5-NK-A07
Frame 8 JN5-NK-A08
10 11