Kybota eB S MANUFACTURING NO, TA-T019 [WORK NO.] — a GOVERNMENT OF UZBEKISTAN CUSTOMER MINISTRY OF AGRICULTURE AND WATER RESOURCES. Ise THE RECONSTRUCTION OF IRRIGATION AND PROJECT DRAINAGE NETWORKS IN DJIZZAKH AND SYRDARYA REGIONS aoe SHOP INSPECTION AND TEST PROCEDURE TITLE EQUIPMENT 01A) PS-3 MAIN PUMP (DV-L 1200 x 1000) CW 3 sets 02A) PS-3 MAIN PUMP (DV-L 1200x1000) CCW 3 sets 0 BROW FBRS| Bt ER ie * fe mle BLK rev.no. | MARK | DATE NOTES OF REVISION Drawn _by| Checked by] Approved by jee th Fe ee y DISTRIBUTION Drawn _by 2G le = Ly Checked by |X. Ae foo a BB [Approved _by A. Hae Fl ff Dato of Issued $oia/2/22 Si re RAM A oc. No. [sheet No. usted OM RU FRM BEEEEE cp raroi9-0102 KUBOTA Corporation HIRAKATA PLANT 1/10 PUMP QA DEPARTMENTIX) hota —SHOP INSPECTION AND TEST PROCEDURE _ 4. Scope This inspection/test procedure shall define the method of shop inspection and test of pump for ‘THE RECONSTRUCTION OF IRRIGATION AND DRAINAGE NETWORKS IN DJIZZAKH AND SYRDARYA REGIONS 2. Applied standards Following standards form a part of this inspection procedure. i) _Japanese Industrial Standards (JIS). ii) KUBOTA Standards. iv) 3. Major Specification Type Capacity _m*/hr_| Total Head Speed_min PS-S MAIN PUMP] ov-. 1200 1000) 12,960 W977 375 PS-3 MAIN PUMP| 12,960 11.77 375 ov-L 1200% 1000) 4. Inspection and test items Manufacturer's Witnessed by [Subject Inspection Employer eer eresae IF [Material test 08 no — yes Hydrostatic test yes no yes Dynamic balance test_ es no es. [Visual inspection yes yes no [External dimension check os no es Performance test yes yes(1) INPSH test se jest) [Mechanical running test yes yes(t) [Painting inspection yes. __yes inspection for delivery yes ina) Review of measuring instrument lis no Note : *1 Pump Performance test will be carried out for all pumps with one representative job motor and the test report will be submitted . One representative pump will be subject to witness test reat No, 2/10 KUBOTA Corporation DOC.No,Ixy hota _SHOP INSPECTION AND TEST PROCEDURE 5. Test procedure and Criterion WORK NO 7A-7019 ITEM DESCRIPTION CRITERION. eT Material test ‘Testing method and judging criteria is in accordance with Standard: respective JIS standards or other standards. a) FOD450-10 JIG G 5502 1). Inspection by the test specimens method; b) Scs6 a) Casing (Lower half and Upper half) JIS G 5121 b) Impeller ©) scmago 2) Review of material certificate; JIS G 4053 ©) Shaft @) scs24 4) Casing ring, Impeller ring JIS G 5121 e) Sleeve ) SUS403 JIS G 4303 5. 2 Hydrostatic test [Using fluid: Normal temperature clean water No leakage from Holding time: 10 min lparts surfaces, Test pressure : 0.50 MPa lany joints and seals. Test parts: Casing (Lower half and Upper half) 5. 3 Dynamic balance test [After machining , Dynamic balance test is applied to the impeller with test shaft. Balance quality: G63 of JIS B 0905 (Equivalent 180) iB. 4 Visual inspection 1) Casing surfaces will be subjected to visual inspection. 2) It will be inspected whether the structures and the constructions are conformed to the drawings. No injurious defects lon casting surfaces. [Based on the approved drawings.the external dimension will be Ichecked to be within the tolerances. Measureing instruments; Tape measure , scale [Standard: Kubota Standard KUBOTA Corporation DOC.No. QCP-7A7019-01,02 Shoot No. 3/10Ith —suorinsercron ano test eroceoure. _NoRK No 7A-7019 5. Test procedure and Criterion DESCRIPTION. CRITERION, Test fluid; [Standard Normal temperature clean water. (Dencity:1000kg/m*) JIS B 8301 (2000) (Rotodynamic pumps Test method & apparatus; “Hydraulic perfor According to JIS B 8301 & 8302 “mance acceptance ltests-Grades!and2) Test driver; ‘One of working (actual) motors is used for performance test of all motors. jJIS B 8302 (2002) (Measurement, Measurement instruments; methods of pump a) Capacity: Weir or Electro~magnetic folw meter discharge) b) Head: Bourdon type pressure gauge or Pressure transducer c) Speed: Electric tacho-meter ) Input power into motor: Watt-meter, Ampere-meter, Voltage-meter or Transducer (Three phase type) Performance test is carried out by a Computer Aided Pump Testing and Evaluation System (CAPTES). (Capacity, Head, Speed, Input & etc. are automatically measured and the average value is calculated by computer), 5) Measurig point; Six(6) or more including followings a) Shut-off b) Around the rated capacity (12,960m°/h) ¢) Runout point (= intersection of measured head ) curve and minimum resistance curve. The results are converted to the rated speed.(375min ') (Minimum resistance curve is shown in fig .2) ® Total head ~ Capacity Capacity corresponding to the specified total head shall be equal to or larger than the specified capacity. ® Overall efficiency of pump and motor (Functional guarantee) Not to be less than the guarantee efficiency of pump and motor at rated capacity.(12,960m"/h) (npX 1m = 79.98%, equivalent to not more than 0.920 in kW/WHP value) kW(power absorbed) = 0.736 x @ x HX 10000/(75X mp x Tm) WHP(water horse power) = QXH/75 Grated capacity(L/s), H:Total head at rated capacity(m), T ppump efficiency(%), 7 m:motor efficiency(%) Ta6t No. KUBOTA Corporation DOC.No. 4/10It Jha QF suornsercnoy ano rest proceoure WORK NO 7A~7019 5. Test procedure and Criterion ITEM DESCRIPTION. CRITERION, 5.7 INPSH(req) test NPSH(req) test shall bo carried out at the flowrate of the 2 Points by throttling suction valve gradually. NPSH(req) is calculated at 3% drop in total head against ample suction condition. Table Criterion of NPSHra Rated capacity] xem oat goin — ‘a2a60n'/n)_|*Runout point NPSHreq) TJ 909< | asfolloning [CRITERION] Intersection of total head curve and minimum resistance curve NPSH(req) value at measuring point should be less than calculated NPSH (av) Ex. If the capacity of the runout point is 4.2m'/s, NPSH(av) at runout point is 8.94m and this value is criterion of NPSH(rq) (by using fig.2 & fig ‘The NPSH(rq) should be less than 8.94m 3) 5. 8 Mechanical running test 1) Bearing temperature rise check ‘The temperature is measured until it has been stabilized at the rated capacity operation. Measuring position : surface of bearing housing Instrument : thermistor of thermo-couple |Allowable limit: pump bearing 175°C or ambient temp. plus 40°C lwhichever is less. 2) Vibration check Vibration peak to peak amplitude shall be measured in x, y and z direction at the rated capacity condition only. The result shall be for reference, because the testing equipment shall be installed temporary. for reference 3) Noise check Noise level shall be measured at a distance of 1.0m from the machine at the rated capacity condition only. ‘The measurement value may be corrected to remove the influence of back ground noise. for reference Shop test target value 90 dB(A) 5.9 Painting inspection The following will be checked after final painting works. 1) Total film thickness of paint. 2) Final condition of painting surface. IThe result aro free lfrom abnormal condition. iS. 10 Inspection for deliver|The followings shall be checked during and after packing. 1) Visually check for all equipments. 2) Quantity check for main equipments and accessories eto. The results are confirmed according |to approved drawings, |specification. saa Review of measuring instrument list Review of measuring instrument list for performance test, Item: pump speed, capacity, discharge head, input power to motor (Voltage/Current/Watt) vibration, noise level, bearing temperature rise. KUBOTA Corporation DOC.No. QCP-7A7019-01 raat No, 5/10Hizb Fy stor insorction ano test proceoure WORK No 7A-7018 5. Test procedure and Criterion 1. Calculation of pump performance 1-1. Total head; Ht (m)=hd hs + hz + hy Where, hd Discharge Head (m) hs ‘Suction Head (m) hz :Gauge Height (m) hy Velocity Head (m) Vd" / 2g ~ Vs" / 2g g — :Acceleration of gravity (9.80 m/s") 1 -2. Water power : = 1-2, Water p Lav (kW) sox Tor PB GH Density (kg/m") Where, p Q — :Capacity (m*/min) H g Total head (m) ‘Acceleration of gravity (9.80 m/s") 1-8. Motor output ( = Shaft power):Lm (=Lt) (kW) = WX mm Where, W_—: Motor Input. Tm :Motor Efficiency 1-4, Pump efficiency : mp (%) =Lw/ Lt x 100 Where, Lw_ : Water Power Lt :Shaft Power KUBOTA Corporation DOC.No.Ki b 9 ka SHOP INSPECTION AND TEST PROCEDURE WORK No 7A-7019 5. Test procedure and Criterion 3. Calculation of NPSH (rq) Test Results 3-1, NPSH(rq) = Pa HhstZs)- Pv + hvs Where, Pa :Atomosperic Pressure (m) hs :Suction head (m) Zs :Gauge height (m) (See table.1) Py :Saturated vapor Pressure (m) (See table.2) hvs_: Velocity Head of Suction (m) Table.1 Gauge height Zs = above atmospheric + below atmospheric» * + (plus) (minus) WAM tepeliee zane eae ia ems Table.2 Saturated vapor pressure UNIT: ml ko 0 1 2 3 4 5 6 u 8 9 0 | 0062 | 0.067 | 0072 | 0.077 | 0.083 | 0089 | 0095 | 0.102 | 0.109 | 0.117 10 | 0.125 | 0134 | 0.143 | 0.153 | 0.163 | 0.174 | 0185 0224 T 20 | 0.238 | 0254 | 0.270 | 0286 | 0904 | 0323 | 0343 0.408 30 | 0432 | 0458 | 0485 | 0513 | 0542 | 0573 | 0608 ona 40 | 0.752 1 mmHg = 13.5951mm, 760 mmHg = 10.3323 m reat No. KUBOTA Corporation DOC.No. QCP-7A7019-01,02 1/10‘ung uot yang pauedy aren a co WA, Ny NI |a18h 1993009 OLS soyay aa}4 91 ,0ut0-0139913 eaeTE _— el eREO did YO4 SALWaYdd¥ 1S31 dOHS 40 3NI7LNO rag || ee Bee“ Le(sew) mois 009 00's oor ove 00% 000 a £-Sd 10} ening soueisisoy wnuNU wey oh (uu) PeoH Ie, %ov (S/ew) Moly vo cb bv 8 YE VE ce géy duind urew ¢-Sq 40} SIGEIEAPHSN PereinojeD 88 S88 68 G68 Z U coe = koe sé & 26 G76 6