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ABC Sdn. BHD.: First (1S) Audit Checklist

The document is a 5S audit checklist used to evaluate different areas of a company called ABC Sdn. Bhd. based on 5S methodology. It consists of multiple sections that score different aspects of the 5S system - including the organization of tools and parts, cleanliness, and standardization - on a scale of 1 to 5. The overall goal of the audit is to measure how well the 5S system is implemented in various areas of the company and identify any issues or areas for improvement.

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Ramesh Kumar
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Download as PDF, TXT or read online on Scribd
102 views

ABC Sdn. BHD.: First (1S) Audit Checklist

The document is a 5S audit checklist used to evaluate different areas of a company called ABC Sdn. Bhd. based on 5S methodology. It consists of multiple sections that score different aspects of the 5S system - including the organization of tools and parts, cleanliness, and standardization - on a scale of 1 to 5. The overall goal of the audit is to measure how well the 5S system is implemented in various areas of the company and identify any issues or areas for improvement.

Uploaded by

Ramesh Kumar
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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5S Audit Checklist

ABC Sdn. Bhd. Page 1 of 2

5S Audit Checklist Score (1 to 5)


Area : _____________________________ 1 - Very poor
Auditee :___________________________ 5 - Very Good (Best Practise)
Auditor :____________________________
Date : ______________________ Time :___________________
First (1S) Audit Checklist
Review surrounding area Score Remarks
No unnecessary objects on the floor, in corners, or behind or in cupboards
Waste bins are available

Machines
No unused machines

Tools
Inventory of all necessary tools has been drawn up
Correct tools are available

Additives, spare parts, and conversion parts


Inventory is available
Correct materials/pieces are available

Manuals, drawings, and instructions


Inventory is available
Correct documents are where they should be

Second (2S) Audit Checklist Score Remarks


Surrounding area
Zones and passages are set and marked

Machines
Supply and exit points of the machine are marked

Tools
All have a fixed place and are divided in logical classes (routine, conversion,
and measurement tools)

Additives and spare parts


All necessary materials are available in sufficient quantities and are organized
(heavy underneath, safely stacked, not too high)

Bulletin boards/communications
Defined and clear
5S Audit Checklist
ABC Sdn. Bhd. Page 2 of 2

Third (3S) Audit Checklist


The workspace and surrounding area Score Remarks
Workspace: clean at the end of the shift
Passages are free and clear of clutter and obstruction
Floor is cleaned regularly
Shelves and racks are in good condition (doors can beand areclosed)

Machines and tools


Gliding or rotating parts: no accumulation of dirt, not too much/too little
lubrication
End switches and photocells: no dust, free of damage
Parts, nuts, and bolts: not loose, not missing
Protections and guards: in good condition
Alarms and signals: no false alarms, broken lamps, unreadable indications

4S Audit Checklist Score Remarks


Surrounding area and machines: sources of contamination
Identified (leaks, overflows, waste during handling)
Removed or are enclosed (avoid spreading, intrusion of dust)

Housekeeping rules are drawn up


Cleaning lists (who, what, when, frequency, how)
Triggers for cleaning

Preventive maintenance plan is drawn up


Documentation is up to date and organized
Follow-up forms are available

Standard procedures/instructions are available


Stock level and resupply
Separation of to repair and repaired"

5S Audit Checklist Score Remarks


Responsible person per zone
Clear designation of a person who understands his or her role in 5S

Standard procedures/instructions
Followed by the employees in the zone with periodic auditing

Safety measures
Available to all employees and visitors to the zone
Observed by all who work and interact in the zone

Environmental instructions
Known to all who work in the zone
Observed by all

Improvement proposals
Visible means of collecting ideas
Visible summary of actions and decisions made on the ideas

Total Score

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