Gorinjak Thesis PDF
Gorinjak Thesis PDF
DISERTATION THESIS
Statement of originality
I declare that I have accomplished this final thesis independently and that I have included all cited
literature and used sources of information. Neither the work as the whole nor any its substantial
part has been previously submitted to achieve a different or similar academic degree.
Signed: ..
Jakub Gringer
iii
Acknowledgements
Acknowledgements
I would like to first say a big thank you to my supervisor doc. Ing. Marek Foglar, Ph.D. for all the
support and encouragement he gave me during the last five years. Without his guidance and
constant feedback this PhD thesis would not have been written and the research behind it would
not have been possible.
Many thanks to all members of the Department of concrete and masonry structures for the kind
working atmosphere, their support, encouragement and many professional discussions.
My deep appreciation goes out to my colleagues Pavel Jiek, Radek Hjek and Martin Kov for
their help and assistance with the experimental program, their time to discuss the problems which
this thesis brought and discuss the problems of life, the universe and everything.
Also I must acknowledge the funding, without which this work would not have materialised.
Grants from the Ministry of the Interior of the Czech Republic (VG20132015114), from the Czech
Science Foundation (13-30441S) and Czech Technical University (SGS12/029/OHK1/1T/11,
SGS13/035/OHK1/1T/11, SGS14/031/OHK1/1T/11 and SGS15/033/OHK1/1T/11) were used in
part to support the PhD project.
Finally, I would like to thank my family and friends for their love, patience and support during
this work.
iv
Abstract
Abstract
Durability of the structures is one of the most discussed issues of last decades. Modern high-
performance concretes enable to design extremely slender structures which are more vulnerable to
the deterioration effects due to their minimal dimensions. In case of the transport infrastructure at
least two deterioration mechanisms are involved; chemical - the material is exposed e.g. to acid
solution which reacts with concrete components and successively weakens composition of the
binder and mechanical the material is exposed to e.g. cyclic loading which leads to the formation
and further propagation of cracks in the material matrix.
The state of the art in this thesis provided information that the problems of the combined
deterioration processes are not so thoroughly described. Therefore this work is focused on the
problem of coupled deterioration processes in concrete, particularly acidic chemical deterioration,
cyclic loading and extreme type of loading impact.
The thesis presents an analytical tool for the evaluation of the chemical deterioration degree of
concrete elements based on the chemical kinetics. This model was further combined with the
assessment of the deflection increase due to the cyclic loading and in the estimation of the beam
energy dissipation during the impact loading.
The analytical model and its extensions were verified with the data obtained from the long-term
experimental program which involved many testing methods (Atomic Absorption Spectrometry,
Scanning electron microscopy, Energy-dispersive X-ray spectroscopy, Photon Doppler
velocimetry etc.).
Keywords
Concrete, deterioration, acid, aggressive environment, chemical kinetics, SEM, EDS, cyclic
loading, impact loading
v
Abstrakt
Abstrakt
Trvanlivost stavebnch konstrukc je jednm z mnoha velmi diskutovanch tmat s ohledem na
souasnou filozofii trvale udritelnho rozvoje. Souasn vysokohodnotn betony umouj nvrh
vysoce thlch konstrukc, jejich ivotnost a pouitelnost je z dvodu minimalizovanch
rozmr v konenm dsledku vce ovlivnna degradanmi vlivy. V ppad staveb dopravn
infrastruktury se tchto pokozujcch vliv uplatn hned nkolik. Nejvznamnjmi jsou
chemick degradace vlivem agresivnho prosted, kdy je postupn rozruovna celkov integrita
materilu a mechanick degradace, napklad cyklick zaten, kter me zpsobovat tvorbu
a nsledn rozvoj trhlin.
Zmnn jevy jsou v odborn literatue jednotliv dobe popsny, bohuel informace o jejich
kombinovanm vlivu ji tak rozshl nejsou. Z tohoto dvodu je tato prce zamena na problm
kombinovan degradace betonu vlivem chemicky agresivnho prosted, cyklickho zaten
a nsledn i vlivu extrmnho typu zaten - rzem.
Disertan prce pedstavuje analytick nstroj pro vyhodnocen stupn degradace betonu za
vyuit kinetiky chemickch reakc. Tento model je dle kombinovn s nslednm posouzenm
vlivu nrstu deformac vlivem cyklickho zaten a odhadu mnostv energie disipovan
v prhybech v rmci zaten rzem.
Navren analytick model byl verifikovn na datech zskanch z dlouhodobho
experimentlnho programu, pro jeho vyhodnocen bylo pouito mnoho modernch metod,
napklad Atomov absorpn spektrometrie, skenovac elektronov mikroskopie, rentgenov
spektroskopie a fotonov Dopplerova velocimetrie.
Klov slova
Beton, degradace, agresivn prosted, chemick kinetika, SEM, EDS, cyklick zaten, rzov
zaten
vi
Table of Contents
TABLE OF CONTENTS
1 Introduction .................................................................................................................. 1
2 A State of the art........................................................................................................... 4
3.2 Extension of the strain development under cyclic loading calculation .............. 18
5 Discussion .................................................................................................................... 87
6 Conclusions ................................................................................................................. 90
7 References ................................................................................................................... 93
8 Publications ............................................................................................................... 100
viii
List of Figures
LIST OF FIGURES
Fig. 1 Principle of the proposed superposition of the damage components ................................ 2
Fig. 2 Bridge pier exposed to different deterioration processes .................................................. 4
Fig. 3 Generalized scheme of the acidic deterioration of concrete ............................................ 13
Fig. 4 Comparison of the pH distribution in direction of diff. according to Ficks law and .... 17
Fig. 5 Principle of the reduced cross-sectional area method ..................................................... 17
Fig. 6 Development of the secant modulus of elasticity of concrete under cyclic loading ....... 18
Fig. 7 Principle of partial integration of the compressive zone for n = 400,000 cycles ............ 21
Fig. 8 Amplitudes development and exponential parts development for Smax = 0. ................... 23
Fig. 9 Modulus of elasticity fatigue age development according to equation (3.2.5) ............... 23
Fig. 10 Strain rates for different loading velocities ................................................................... 24
Fig. 11 DIF curves for different mechanical properties according to Model Code 2010 .......... 25
Fig. 12 LS-DYNA model render ............................................................................................... 26
Fig. 13 External work done by applied force with force-deflection diagram ............................ 29
Fig. 14 Hourglass modes in the x-direction for a prismatic hexahedron ................................... 30
Fig. 15 Reinforcement scheme of the specimens ...................................................................... 33
Fig. 16 Set of specimens stored in the aggressive environment ................................................ 34
Fig. 17 Solution pH calculation based on the concentrations .................................................... 35
Fig. 18 Solution pH calculation based on the ionic strength ..................................................... 36
Fig. 19 The arrangement of the fatigue testing .......................................................................... 37
Fig. 20 Four-point bending arrangement and localization zone principle ................................. 38
Fig. 21 Steel frame and the scheme of experiment .................................................................... 39
Fig. 22 Experimental layout for the impact loading with the use of PDV ................................ 40
Fig. 23 Measured and approximated pH development in time ............................................... 41
Fig. 24 In time development of the integrated form of rate equation ........................................ 42
Fig. 25 Time development of compressive strength (left) and elastic modulus (right) ............. 46
Fig. 26 Calculation of the reduced compressive strength for small beam A8 ........................... 48
Fig. 27 Calculation of the reduced cross-sectional area for small beam A8 ............................. 50
Fig. 28 Zones of the specimen for SEM and EDS analysis, specimen cross-section, S-zone ... 51
Fig. 29 - Specimens prepared for the SEM ................................................................................... 52
Fig. 30 Selected locations of SEM and EDS analyses for all tested specimens ........................ 53
Fig. 31 SEM images of deteriorated layer, transition zone and sound concrete........................ 54
Fig. 32 Typical EDS spectra for the brown-coloured layer and sound concrete ....................... 55
Fig. 33 Atomic composition of the deteriorated concrete with depth dependence.................... 56
ix
List of Figures
Fig. 34 Atomic percent of Ca2+ ions along the specimen depth ................................................ 57
Fig. 35 Atomic percent of Si4+ ions along the specimen depth (range as in Fig. 34) ................ 57
Fig. 36 Atomic percent of Al3+ ions along the specimen depth (range as in Fig. 34)................ 57
Fig. 37 Atomic percent of Cl- ions along the specimen depth (range as in Fig. 34).................. 58
Fig. 38 Atomic percent of Fe3+ ions along the specimen depth (range as in Fig. 34) ............... 58
Fig. 39 Comparison of measured and calculated deflections for set C1.................................... 60
Fig. 40 Comparison of measured and calculated deflections for set C2.................................... 61
Fig. 41 Comparison of measured and calculated deflections for set C3.................................... 61
Fig. 42 Cyclic beam C4 after collapse during the fatigue testing .............................................. 62
Fig. 43 Shear crack after first static loading of specimen C5 .................................................... 62
Fig. 44 Comparison of measured and calculated deflections for set A1 ................................... 63
Fig. 45 Comparison of measured and calculated deflections for set A2 ................................... 64
Fig. 46 Comparison of measured and calculated deflections for set A3 ................................... 64
Fig. 47 Comparison of measured and calculated deflections for set A4 ................................... 65
Fig. 48 Comparison of measured and calculated deflections for set A5 .................................. 65
Fig. 49 Comparison of measured and calculated deflections for set A6 ................................... 66
Fig. 50 Comparison of measured and calculated deflections for set A7 ................................... 66
Fig. 51 Comparison of measured and calculated deflections for set A8 ................................... 67
Fig. 52 Static and dynamic deflections with the calculated trend curves for specimen A3 ...... 69
Fig. 53 Static and dynamic deflections with the calculated trend curves for specimen A5 ...... 70
Fig. 54 Static and dynamic deflections with the calculated trend curves for specimen A7 ...... 70
Fig. 55 Statistical evaluated velocity of the burden impact testing of specimen C1 .............. 74
Fig. 56 Develop. of burden speed / deflection and force-deflection curve / area of spec. R1 ... 76
Fig. 57 Condition of the specimen R1 after impact loading ...................................................... 76
Fig. 58 Develop. of burden speed / deflection and force-deflection curve / area of spec. C1 ... 76
Fig. 59 Condition of the specimen C1 after impact loading ...................................................... 77
Fig. 60 Develop. of burden speed / deflection and force-deflection curve / area of spec. A1 ... 77
Fig. 61 Condition of the specimen A1 after impact loading ...................................................... 77
Fig. 62 Develop. of burden speed / deflection and force-deflection curve / area of spec. A2 ... 78
Fig. 63 Condition of the specimen A2 after impact loading...................................................... 78
Fig. 64 Longitudinal crack in specimen A2 due to the impact loading exp. vs. LS-DYNA .. 79
Fig. 65 Develop. of burden speed / deflection and force-deflection curve / area of spec. A3 ... 79
Fig. 66 Condition of the specimen A3 after impact loading...................................................... 80
Fig. 67 Develop. of burden speed / deflection and force-deflection curve / area of spec. A4 ... 80
Fig. 68 Condition of the specimen A4 after impact loading...................................................... 80
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List of Figures
Fig. 69 Develop. of burden speed / deflection and force-deflection curve / area of spec. A5 ... 81
Fig. 70 Condition of the specimen A5 after impact loading...................................................... 81
Fig. 71 Develop. of burden speed / deflection and force-deflection curve / area of spec. A6 ... 81
Fig. 72 Condition of the specimen A6 after impact loading...................................................... 82
Fig. 73 Develop. of burden speed / deflection and force-deflection curve / area of spec. A8 ... 82
Fig. 74 Condition of the specimen A8 after impact loading...................................................... 82
Fig. 75 Area under force-deflection curve according to reduced compressive strength ........... 85
Fig. 76 Area under force-deflection curve according to reduced cross-sectional area .............. 86
Fig. 77 Principle of the proposed approaches implemen. to different design states analysis .... 90
xi
List of Tables
LIST OF TABLES
Tab. 1 DIF values for the impact and cyclic loading according to Model Code 2010 .............. 25
Tab. 2 Summary of the sets used in the experimental program ................................................. 32
Tab. 3 Geometry properties of the tested specimens ................................................................. 33
Tab. 4 Mix proportions of the concrete mixture ........................................................................ 33
Tab. 5 Exposure classes for a chemical attack according to EN 206 ........................................ 34
Tab. 6 A summary of calculated and lab. obtained conc. of Ca2+, Al3+, Fe3+, Si4+ ions ........... 37
Tab. 7 Specification of the fatigue testing set-up ...................................................................... 38
Tab. 8 Verification of the principle stated in equation (4.2.4)................................................... 44
Tab. 9 Excerpt from the pH measurement report ...................................................................... 45
Tab. 10 Equivalent pH values of the aggressive environment .................................................. 45
Tab. 11 A comparison of the calc. mass and the lab. obtained mass of dissolved Ca2+ ions .... 46
Tab. 12 Comparison of the calculated and measured reduced compressive strength values .... 47
Tab. 13 Comparison of the reference and calc. comp. strength of sound specimen cores ........ 49
Tab. 14 Specification of the SEM specimens ............................................................................ 51
Tab. 15 Calculated comp. strength and reduced cross-section dimensions for cyclic beams ... 59
Tab. 16 Comparison of static and dynamic deflection measurements ...................................... 68
Tab. 17 Age of specimens with regards to the deflection increase, compared with MC 10 ..... 71
Tab. 18 Fracture energies used in LS-DYNA model................................................................. 75
Tab. 19 Summary of the impact testing results ......................................................................... 83
xii
List of Symbols
LIST OF SYMBOLS
Latin upper case letters
Acrack crack area [m2]
Areduced reduced cross-sectional area [m2]
Ai amplitude (i = 1 to 2) [-]
D diffusion coefficient [m2/s]
Ec,imp modulus of elasticity in impact loading [GPa]
Ec,init initial modulus of elasticity [GPa]
Ec,ni modulus of elasticity after ni cycles [GPa]
Edamp energy of damping system [J]
Ehg hourglass energy [J]
Eint internal energy [J]
Esi energy of sliding interface [J]
Ekin kinetic energy [J]
Eres residual modulus of elasticity [J]
Etotal total model energy [J]
Fc cyclic force [N]
Fburden impact force [N]
G strain energy release rate [J/m2]
Gf fracture energy [N/m]
Gf0 base value of fracture energy (aggregate size dependent) [N/m]
Gfc uniaxial compressive fracture energy [N/m]
Gft uniaxial tensile fracture energy [N/m]
Gfs pure shear fracture energy [N/m]
M() molecular mass of the substance in brackets [g/mol]
N limit number of applied cycles [-]
S surface area exposed to an aggressive environment [m2]
Smax maximum stress level [-]
V volume [m3]
Wext external work [J]
Wimp work done on deflections during the impact loading [J]
T temperature [C]
XCaO volume fraction of calcium oxide in the cement [-]
xiii
List of Symbols
xiv
List of Symbols
xv
Introduction
1 INTRODUCTION
Concrete deterioration due to an aggressive environment has become a widely discussed issue,
mainly in the last 25 years. Exposition to an aggressive environment reduces the durability of
materials, which is an essential design requirement for a sustainable development. For most kinds
of materials, including concrete, durability is influenced by material characteristics (compressive
strength, elastic modulus, etc.) and by the matrix structure of the material. For concrete structures,
soundness of the cover layer is another durability criterion that ensures integrity of the designed
reinforced concrete cross-section.
Another problem of the deterioration due to the aggressive environment is that it does not act
separately but interacts with other deteriorative processes and loadings. Many common structures
located in the aggressive environment (de-icing salts for road maintenance, chemical plants) e.g.
brides, crane tracks and parking lots are often exposed to the cyclic loading or in extreme cases to
the impact loading.
It is commonly known fact that the cyclic loading has an influence on the increasing deflection
development during the structural lifetime. This phenomenon was widely investigated as
a separate issue but the researches were not particularly focused on the effect of the chemical
deterioration on this increasing development of the deflections.
This applies also for the impact loading which was widely researched for concrete structures with
the possibility of vehicle crashes or terrorist attacks. These structures are also affected by the
influence of the aggressive environment.
With regard to lack of the information about the coupled deterioration effects on the structures of
transport infrastructure and many other kinds of structures where the combined deteriorative effect
applies it may be very useful to provide a tool which can accurately describe the problem of
chemical deterioration and also will be usable in other types of structural analysis.
According to the following state of the art (section 2) the deterioration processes can be assessed
independently using the superposition principle. The link between different concrete deteriorations
should be sought in a mechanical properties reduction. With regard to the mentioned systems for
deterioration degree evaluation the reduction in compressive strength (aggressive environment)
and modulus of elasticity (cyclic loading) seems to be appropriate, thus the prerequisite for coupled
deterioration due to aggressive environment and fatigue caused by cyclic loading is to combine
reduction of compressive strength and modulus of elasticity of both damage components. The
principle of interaction (superposition) of both types of damage as presented in this thesis can be
seen in Fig. 1. The impact loading, as it is not the deterioration effect, but extreme type of loading
1
Introduction
which usually leads to the element failure or at least a part of it, is applied to the already
deteriorated elements, thus it is introduced at the end of the diagram.
The structure of the thesis follows the system proposed with the diagram in Fig. 1. General
description of the problems with their theoretical background is provided in section 3 in the order
in which they are considered for evaluation: section 3.1) chemical deterioration of concrete;
section 3.2) influence of cyclic loading and section 3.3) impact loading.
The theoretical background is followed by the description of the long-term experimental program
together with the analysis of the obtained results are described in section 4.
Discussion in section 5 provides a brief summary of findings for each type of examined problems.
The evaluation of the goals of the thesis is made in Conclusions (section 6). Main goals of the
thesis are stated below.
Main goals of this thesis are following:
To propose an analytical model dealing with the acidic chemical deterioration of concrete
structures which will be applicable to other types of the structural analysis.
2
Introduction
To extend previously developed fatigue damage function (previous work of doc. Foglar)
for the calculation of the deflection increase due to cyclic loading with deteriorative effects
of the aggressive environment.
To incorporate the analytical model of chemical deterioration into the estimation of the
concrete elements impact resistance together with the recommendation for the numerical
modelling of these coupled deterioration problems.
3
A State of the art
To correctly describe the coupled deterioration problems a state of the art for each particular
deterioration process should be made. The detailed bibliography study should be proper
knowledge base for its further extension.
4
A State of the art
water without few or no calcium salts, sulphate attack, alkali-aggregate reaction, effect of
seawater, acids). Result of the review is that the classification based only on rating system is
insufficient. The associated cause of the damage and the resulting physical condition of the
structure must be known.
In [2] Lauer made a review of the damage classification systems for concrete structures. Based on
the large dataset of survey data of existing structures it is recommended to use statistical evaluation
as used for e.g. concrete pavements in USA. The different national damage evaluation systems of
existing structures similar to the Czech standard SN 73 6221 [4] were introduced.
In addition to the classification problems there is no easy way to compare the deteriorative effects
of different acidic environments. This was pointed out in several articles [3, 5, 6].
Pavlk [3] focused on the depth of the corroded layer of cement pastes exposed to different acids.
The influence of calcium salts of reacting acids solubility was proven on the experimental data.
With higher solubility of the calcium salts, the transfer of the acidic environment through the
corroded layer is more rapid, so the corrosion rate can be assumed to be higher. The results also
showed, that there is strong influence of the acids dissociations constants, therefore pH values
cannot be used as a basis for comparing aggressiveness (when dissociations constant vary
significantly). Moreover, according to the results, even acid concentration values cannot be
correctly used as the basis for a comparison of weak and strong acids deterioration effects.
ivica and Bajza [5, 6] made a detailed review of the acid attack on cement based materials. In
first part [5] the principal of acid attack is described for different types of acids, mostly for the
organic acids. In the second part [6] different factors influencing the deterioration rate are
presented, e.g. solution concentration, action of the solution static / dynamic (further researched
in [7]), mix design etc.
The chemical deterioration of concrete can be divided into two groups: deterioration due to human
activity (acid rains, sewage systems, winter road maintenance) [712], and due to natural causes
(acid soils, sea water, and biodegradation caused by bacteriological activity) [5, 1316].
Okochi et al. [7] tested cylindrical specimens (100x50 mm) with two simulated acid rain solution
according to the chemical analysis of the fog-water and rainwater in Japan. Two different systems
of testing was used to simulate the summer and winter conditions. Furthermore different rain
intensities were investigated. No influence of the higher or lower temperature was found. Vice
versa the influence of the rate intensities was proven. If there is the same total rainfall, rain with
lower intensity has a stronger deteriorative effect than rain with higher intensity. This finding can
be explained by the longer contact time, and can be expected to occur only for short-time
phenomena such as rainfall. At the same time, it can be assumed that the higher flow rate of steadily
5
A State of the art
flowing media (e.g. sewer systems) will disrupt the surface structure of the material and will lead
to faster deterioration [6, 14].
Kong and Orbison [8] prepared 140 concrete cylinders which were continuously immersed in
combined solution of sulfuric and nitric acid with different pH. The tested specimens were
removed from the solution each week, brushed and rinsed in tap water to simulate erosive effect
of rainfall. Reduction in weight and compressive strength increased with lower pH value.
Xie [9] tested cubes with 100 mm edge for different pH levels. Two different systems of aggressive
environment were compared; periodic soaking (5 days in aggressive solution and 1 day drying)
and spraying (as soon as the specimen is dry, the surface is sprayed again). The results showed,
that the two methods are comparable and the results are consistent. The corrosion rate was higher
for the soaking method, thus it was recommended for the accelerated test. The spraying method is
suitable for more realistic investigation, but with higher time consumption.
Kanazu et al. [10] tested small mortar plates (40x15x160 mm) with different w/c ratio. The
aggressive solution was mixed form different acids with different pH levels. The results showed,
that there is a linear relation between total rainfall and corroded layer thickness.
Fan et al. [11] tested 354 prism specimens made from ready-mixed commercial concrete. Four
groups were made (reference group in water (pH = 7.0) and three different pH groups (pH 1.5, 2.5
and 3.5). The quantitative evaluation of the experiment was performed. The specimens showed
a steady rate of mass loss when exposed to acid solutions. At the beginning of the experiment the
strength of the specimens slightly increased and then decreased gradually. The visual observation
showed that the surface colour gradually changed from grey to brown.
Chen et al. [12] made 40x40x160 mm specimens which were permanently immersed in aggressive
environment simulating the acid rains. The surface colour changed from grey to brown. The
compressive and flexural strength decreased with the time of exposure.
ivica and Bajza [13] focused on the influence of the organic compounds. The tests were
performed on the cubes with 20 mm edge and prisms 20x20x120 mm. Strong aggressiveness of
the acetic acid and even higher aggressiveness of the lactic acid had been shown. Vice versa the
solution of saccharose, glycerol, petroleum and mineral oils have shown as unaggressive.
Fernandes et al. [14] described a problem of severely damaged sewage system in Spain mechanical
after 9 years of usage. The extreme importance of correct classification was showed. The sewage
system was designed for XA2 aggressiveness but the research results proved aggressiveness
extremely higher than XA3. A petrographic analysis was made on the collected concrete
specimens together with the EDS testing.
Windt et al. [15] focused on bioleaching due to the microorganisms of Aspergillus niger fungi
which is commonly found in soil environment and colonize mortars. The bioleaching test was
6
A State of the art
performed on cylinders from CEM I 52.5 N CP2. The influence of the organics acids secreted by
the fungal culture was modelled with HYTEC reactive transport model.
Bertron et al. [16] focused on the influence of manure on the concrete. Cylindrical specimens
(75x25 mm) were stored in aggressive solution of acids which are contained in the manure. The
main objective was to validate the use of solution at a pH of 4 for accelerated tests. The differences
in results for test with manure pH = 6 and pH = 4 were negligible, therefore the pH = 4 was
recommended for accelerated tests.
Another major part of cement material research is aimed at providing increased resistance against
the influence of aggressive environments.
Girardi et al. [17, 18] showed that the composition of the concrete material matrix can have
a significant effect on resistance to an acidic environment, e.g. partial substitution of Portlandite
with more stable calcium-aluminate hydrates can reduce the transport properties of the mixture,
and can thus increase its resistance to acidic environments. The significance of these substitute
materials decreases with increasing aggressiveness.
Chatveera and Lertwattanaruk [19] experimentally demonstrated that the total amount of substitute
material is another influencing factor. Results of the experiment showed that only 10% substitution
of Portland cement with black rice husk ash (0% - 50% substitutions were studied) significantly
improved the compressive strength and reduced the weight loss after exposure to an aggressive
environment.
Another influencing factor is the w/c ratio (or w/b in the case of blended cements). The
permeability of the concrete decreases with the w/c value, so the transfer of aggressive media
through the material matrix is slower. According to the recommendations stated in [6], concretes
with higher resistance to aggressive environments should have w/c lower than 0.45, and the w/c
value should not exceed 0.6. This recommendation corresponds with the European standard for
concrete EN 206 [20].
The chemical composition and the mechanical properties of the deteriorated specimens have been
tested experimentally and studied quantitatively in [7, 11, 12, 15, 18, 21]. Despite the extensive
research the only analytical model for the mechanical properties deterioration was found in [22].
Huang et al. [22] proposed a general analytical solution for mechanical properties on the basis of
experimental data. However, the concentrations of the acids used for the proposed analytical
equations were extremely high, pH (-0.15; -0.75). Although the agreement with the results was
good, the experimental data contained only one measurement after 24 hours of exposure. Thus it
can be concluded that the analytical formulas were not sufficiently verified.
The different systems for the evaluation of the deterioration phenomena was proposed, the system
using reaction kinetics seems suitable.
7
A State of the art
Beddoe and Dorner [23, 24] presented a scheme for the numerical evaluation of the deterioration
based on the chemical reaction kinetics but no further extension of their work was found.
Miyamoto et al. [25] proposed theoretical base for the numerical modelling of the deterioration
system due to a combination of different acids.
The principle of chemical kinetics is applied in the analytical model proposed in this thesis.
8
A State of the art
Voyiadjis and Abu-Lebdeh [29, 30] presented a rate-independent, plasticity-type bounding surface
model for the multiaxial monotonic and cyclic behavior of concrete. The used bounding surface is
a function of maximal strains in compression with assumption that the surface is reduced with
higher strains. The deflection development is calculated based on the plastic modulus which is
a function of maximal strains and of the distance from the present stress point to the bounding
surface along the deviatoric stress direction. As the bounding surface modified Ottosen failure
criterion [40] was used. The material model was verified on the dataset from different research
programs.
Yang et al. [31] developed complex mathematical model including bounding surface for plain
concrete. Its main advantage is that the concrete compressive strength fc is the only necessary input
material constant. As in case of [29, 30] the material model can predict the concrete behaviour
under uniaxial, biaxial and triaxial compression. Model was fitted and compared with available
experimental data.
Papa and Taliercio [33] proposed a theoretical model for the description of the static and fatigue
behaviour of concrete under uniaxial and triaxial loading. Firstly, the parameters for the static
behaviour are described together with the unilateral damage assumptions. Consequently the
extension for the behaviour during the cyclic loading is made. As a result a model based on damage
theory with use of tensorial damage in conjunction with a cyclic damage evolution law was
proposed. The model was verified with available experimental data.
Alliche [34] developed a 3D model for the concrete behaviour exposed to fatigue loading. The
model is based on the damage mechanics using the thermodynamics potential for cementitious
materials. A second-order tensor is introduced for the anisotropic behaviour of the micro-cracked
materials. The damage dissipation due to the loadings under the yield surface is incorporated. The
crack development is forced by tensile stresses. The verification was performed with available
experimental data.
Grassl and Rempling [35] proposed a three-dimensional damage-plasticity interface model. In the
model the ratio of permanent and reversible inelastic displacement can be controlled. As an input
eight model parameters are needed (modulus of elasticity, Poissons ratio, compressive strength,
shear strength, tensile strength and uniaxial tension / compression fracture energies). Author of the
thesis believes that the pure shear strength and fracture energies may be difficult to obtain
experimentally.
At last but not least, it is appropriate to mention the analytical models based on experiments. The
influence of changes in the material caused by cyclic loading on the deflections of concrete
samples, or structures was developed by Holmen [37]. This approach was further extended by
Foglar [38].
9
A State of the art
Holmen [37] developed a function for strain development dependent on the duration of cyclic
loading and maximal stress. In total 462 cylindrical specimens (250x100 mm) were tested
statically and dynamically in compression. A total of 140 specimens were tested under constant
amplitude and 180 specimens were tested under various variable load histories. The results showed
that the maximum longitudinal strain development consists of two components; time-dependent
and stress-dependent. The first one is known as cyclic creep.
The cyclic creep was studied in [39] where the model based on Paris law for fatigue growth is used
in analogy to the steel structures. The proposed model is based on the fracture mechanics and was
verified with long-term measurements of the bridges deflections.
The extension of [37] proposed in [38] is further used in this thesis for the assessment of the cyclic
loading influence on deflection development.
The results from [43] showed that the dynamic value of fracture toughness (critical stress intensity
factor) is much larger than the static value. The high strength concrete required less fracture energy
during the impact loading than the normal strength concrete which reflects its more brittle
behaviour. Moreover the high strength concrete specimens was able to carry higher maximum
loads for un-notched specimens, but lower maximum loads for notched specimens. The fracture
toughness as well as the fracture energy was increased with use of the polypropylene fibres.
Another extension of the research in [41] was made by Wang et al. [45]. Nine different types of
fibre reinforced concrete with different percentage of fibres were produced and tested in three-
point bending with span length 305 mm. The increase in fracture energy of the specimens was
about 22% for 0.5% of polypropylene fibres and about 41% for 0.5% steel fibres. It appeared from
the results that there is a critical volume of fibres at which the fracture energy of the concrete
jumped to a much higher level. Beyond this point, there was only a small increase in the fracture
energy with further increases in the volume of fibres.
Rieder and Mindess [46] developed a new technique for the impact testing of confined concrete
specimens. Due to experimental layout different prestress were chosen for the confinement. The
used specimens were cubes with 100 mm edge and compressive strength of 85 MPa. The
preliminary results of the extensive testing (over 2000 specimens) showed that the variations in
the impact energy and in the maximum impact load due to the confinement were small. The
consequent splitting tension tests showed that the damage depends on the level of confinement.
Bischoff and Perry [47] tested plain concrete specimens in uniaxial compression. Concrete
cylinders (250x100 mm) from two concrete mixes with 28-day design cube strengths of 30 and 50
MPa were prepared. According to the results the compressive strength increased by 50-60% during
the impact loading, axial strains increase between 14% and 36% and energy absorption increase
between 64% and 118%.
The influence of the strain rate value on the development of mechanical damage in concrete was
described in [48].
Sukontasukkul et al. [48] tested concrete cylinders (200x100 mm) to evaluate the influence of
strain rate on the development of mechanical damage in concrete during the impact loading. Two
different methods based on the damage mechanics were used for the evaluation (strain rate
variation and deterioration of modulus of elasticity). The results showed that the deterioration of
modulus of elasticity method is more realistic especially after the peak value of loading.
The high topicality of the impact loading can be supported by effort to develop standardized tests
[49, 50] or with a development of complex FEM models for concrete under impact loading
[51, 52].
11
Coupled deterioration processes
dni
= kc (T ) cA cB (3.1.1)
iVd
The partial orders of reaction and are not generally identical to the stoichiometric coefficients
(except in the case of an elementary reaction). The order of the reaction n = + and the rate
constant kc have to be determined experimentally. Methods used in chemical kinetics usually
provide the concentration in dependence on time, which can be further used to determine the
reaction rate. The basic prerequisite for the measurement is to obtain the development of the
concentration, or other variables, from which the change in concentrations can be determined (e.g.
a pH measurement).
Several methods can be used to determine the reaction order and the rate constant: the integration
method, the half-life method, differential methods, for details see [53]. An integration method was
used for the purposes of the experimental program described in this thesis. The integration method
compares the dependence of the concentration in time with data from the integrated forms of rate
equations. With the use of the graphical solution, the left sides of the integrated form of rate
equations (3.1.2) are plotted against time. The correct solution exhibits linear progression.
12
Coupled deterioration processes
pH = log ( cH ) (3.1.3)
For the experimental program (described in section 4.1), hydrochloric acid (HCl) was used as
a deteriorative substance. In this case, it can be assumed (in a simplified way) that the deteriorative
reaction that takes place when an aggressive environment comes into contact with concrete will
correspond with the neutralization according to equation (3.1.4). Thus hydrochloric acid reacts
with calcium hydroxide (Ca(OH)2) to form calcium chloride (CaCl2) and water. Generally, the
ion-molecule reaction occurs when dissolved H+ ions react with solid Ca(OH)2, which
disintegrates into calcium ions Ca2+ and water (for the scheme of the expected chemical processes
see Fig. 3).
A reaction of the acid with compounds of iron, aluminium and silicon takes place to a negligible
extent, as described in [3]. This assumption was experimentally verified by SEM and EDS analysis
(section 4.3) and also by a chemical analysis of the aggressive solution applied to the concrete
specimens, Tab. 6.
Using the equation of neutralization (3.1.4), the general form of the rate equation (3.1.1) is
transformed into the specific rate equation describing the above-mentioned neutralization equation
(3.1.5). This yields an equation with three unknowns that cannot be easily solved.
13
Coupled deterioration processes
dcCa
=
kc cCa cH (3.1.5)
d
If the pH (H+ ion concentration) is kept constant (a buffer solution), or is in such excess to the
concentration of the second reactant that their concentration remains practically unchanged, the
rate of the reaction in (3.1.4) can be described by a first order rate equation (3.1.6). This solution
uses a pseudo-rate constant, which also includes the effect of the concentration of the H+ ions
( kc = kcH ). With this simplification, the second order reaction is converted to a pseudo-first order
reaction that can be solved effectively by conventional methods.
dcCa
A products kccCa
=
(3.1.6)
d
Equation (3.1.6) provides the rate of loss of concentration of the calcium ions. Integrating this
differential equation gives the concentration value at a specific time dependent on the pseudo-rate
constant, the initial calcium ion concentration and time. The integrated form follows:
The initial value of the concentration of the calcium ions cCa,0 is different for each mix design. In
order to determine it accurately, the composition of the concrete has to be known, particularly the
specific type of cement and its volume. For commonly used types of concrete, the initial value for
the concentration of the calcium ions ranges from 3.5 to 5.0 mol/dm3 of concrete.
Generally, the rate constant is constant for a particular chemical reaction. Due to the diffusion
phenomenon which takes place in the concrete deterioration rate, thus in the decrease in the
reaction rate in time, the rate constant should be a function of time. In the experimental program
described below, the rate constant was determined as a function of time, which already includes
the effect of the decrease in the reaction rate. With this simplification, the transport of the
aggressive media through the concrete material matrix can be neglected. In order to keep correct
chemical terms, from now on the designation rate constant will be used, although it is a function
of time. The rate constant must be determined experimentally using chemical or physical
measurements.
14
Coupled deterioration processes
these difficulties, it is necessary to link the chemical equations that are obtained with methods for
quantifying the material properties.
For this purpose two methods to determine the deterioration degree of concrete exposed to
aggressive environment were proposed: 1) determination of the reduced compressive strength and
2) evaluation of the time variable cross-sectional area of sound specimen core (analogy with fire
damage assessment in [54]).
Both approaches are described below. The connecting link between these two methods is the
solution of the differential equation (3.1.5) in its simplified form as stated in (3.1.7).
2
vc
f ck ( ) = k f ( ) f cm (3.1.8)
vc + vw + va
15
Coupled deterioration processes
The Fret coefficient must be determined experimentally for each mixture. For the purposes of the
experimental program described below, the tests were performed on reference cube and beam
specimens.
To include the concrete deterioration rate into the Fret equation, the calculation of the Ca2+ ions
concentration in time (cCa) according to equation (3.1.7) can be used. The change in the
concentration of the calcium ions will be reflected in the volume of cement, according to equation
(3.1.9).
mc cCa M ( CaO )
=
vc = (3.1.9)
c X CaO CaO
Substituting (3.1.7) into (3.1.9) yields the relationship for the compressive strength as a function
of time and the pH value of the aggressive environment (3.1.10). The time-dependent increase in
compressive strength is taken into account with the Fret coefficient.
vc exp ( kc ( pH ) )
2
f ck ( , pH ) = k f ( ) f cm (3.1.10)
vc exp ( kc ( pH ) ) + vw + va
The 28-day strength Fret coefficient can be used for the calculation in accordance with
standardized approaches. It can be assumed that due to the time development of the compressive
strength this simplification will be on the safe side.
c 2c
=D 2 (3.1.11)
t x
16
Coupled deterioration processes
Considering constant diffusion coefficient, constant boundary conditions and constant initial
conditions (3.1.12), the problem (3.1.11) has simple mathematical solution (3.1.13) [61]. For its
simple applicability it is widely used in concrete diffusion problems [6264].
c (=
0, t ) c0 c (
= ,t) 0 c ( x=
, 0) 0 (3.1.12)
x
c ( x=
, t ) c0 1 erf (3.1.13)
2 Dt
The comparison of the pH distribution according to equation (3.1.13) and Pavlk [60] for time
t = 365 days and initial concentration c0 = 10-2 mol/dm3 (pH = 2) can be seen in Fig. 4.
Fig. 4 Comparison of the pH distribution in direction of diffusion according to Ficks law and [60]
The comparison shows disagreement in the mentioned assumptions. The suitability of the
approach from [60] will be described in the results of the experimental program.
When the pH distribution through the corroded layer according to Pavlk [60] proves to be valid,
there is a possible presumption that for the deterioration degree evaluation, the time variable
surface exposed to aggressive environment can be used. At the basis of the kinetics of chemical
reaction the amount of dissolved Ca2+ ions can be determined. For the known mix design, it is
then possible to identify the thickness of the layer with almost none Ca2+ ions. This layer may be
eliminated from further cross-sectional assessment. Proposed principle can be seen in Fig. 5.
17
Coupled deterioration processes
A long-term experimental program was designed and executed in order to verify the proposed
assumptions, together with the proposed form of the rate equation, the time/pH dependent
compressive strength calculation and reduced cross-sectional area method. Laboratory tests, SEM
and EDS analysis methods were used for the verifications.
Fig. 6 Development of the secant modulus of elasticity of concrete under cyclic loading [37]
Based on the research from [37] Foglar, in his dissertation thesis [38], proposed an analytical
model dealing with the deflection increase based on the maximum stress level Smax. The proposed
mathematical function, fatigue damage function, was experimentally verified on the prestressed
concrete specimen and is defined in equation (3.2.1). For the detailed description of the function
see [38].
c
Smax 3
n c4 ni
Fi = 1 a i
+ b exp 1 c2 (3.2.1)
c1 N N
18
Coupled deterioration processes
The aims of this thesis section can be divided into three parts: 1) extend the calculation process of
the deflection increase due to the cyclic loading using the fatigue damage function and verify the
extension with the experimental program; 2) investigate the influence of the concrete acidic
deterioration on the deflection increase due to the cyclic loading and 3) propose an analytical
solution for the remaining lifetime calculation of the structures exposed to cyclic loading
(independent on the ratio of the number of load cycles that the structural element has already
resisted n to the total number of load cycles that the structural element is able to resist at the
particular load level N).
Ec=
, ni Fi Ec ,init (3.2.2)
For the most simple calculation of the deflection increase the reduced modulus of elasticity Ec,ni
can be used for the whole analysed specimen. This corresponds to the calibration experiments in
[37] where the stress distribution over the specimen cross-section (probe cylinder) was constant.
This simplification can be used for the specimens or structures exposed to the uniaxial loading
with good agreement, but is not valid for specimens subjected to bending, where each part of the
cross-section is exposed to a different compressive or tensile stress.
For the specimens exposed to bending the calculation using the reduced modulus of elasticity Ec,ni
for whole specimen may lead to significantly conservative values. It can be assumed that most of
the structures subjected to cyclic loading are exposed to bending.
To consider the variously stressed fibres in the structural element subjected to bending the
compressive zone is divided over the height of the cross-section. The analysed cross-section
decomposes into an ideal cross-section of layers with a different modulus of elasticity depending
on the stresses that it is subjected to. This approach should reflect the differences between the
fatigue behaviour of the compressive cyclic loading of the cylinders, on which the fatigue damage
function is based, and specimens subjected to cyclic bending.
19
Coupled deterioration processes
From the definition of the fatigue damage function, the modulus of elasticity decreases to zero at
the limit number of applied cycles N (this corresponds to the behaviour of the probe cylinders). In
the case of cylinders, the specimen fails as a whole element after N cycles; but in the case of
specimens subjected to bending, the bond between differently stressed neighbouring parts will
influence the behaviour of the specimen. When one layer reaches the limit number of load cycles
corresponding to the applied Smax, there is still a bond with the neighbouring part. When one of the
layers deteriorates, the other layers take over its role. Due to this stress redistribution, some
residual value of the modulus of elasticity of the extremely damaged part can be assumed. The
position of the neutral axis changes with the deterioration of the layers, and thus changes the
maximum stress applied to the layer.
To include the facts mentioned above, the constant multiplier of the modulus of elasticity is used
when the fatigue damage function reaches the third phase according to Fig. 6. This constant
multiplier is taken as an average value of the fatigue damage function at the start of the third phase
of the strain development, where the function takes values between approximately 0.65 and 0.
Thus the modulus of elasticity value is 0.33 (Eres = 0.33Ec,init) for Smax 0.2. For low maximum
stresses, it can be assumed that the influence of fatigue is lower. For that reason, the upper limit
value of the fatigue damage function ( = 0.65) was chosen for Smax < 0.2 (Eres = 0.65Ec,init). These
instant changes in the modulus of elasticity lead to instant increases in the calculated deflections.
The accuracy of the method is dependent on the fineness of the compressive zone division. With
more layers used for calculation the average stress in each layer will better reflect the real stress
distribution over the height of compressive zone. This should also lead to the reduction of the
instant increases in the calculated deflections as mentioned before. The sensitivity analysis should
be performed to determine the adequate number or height of the layers to ensure sufficient
accuracy at reasonable computational time. The principle of the partial integration together with
the influence of the number of layers used for calculation is illustrated in Fig. 7.
In order to calculate the deflections, the ideal moment of inertia is needed. An evaluation of this
cross-sectional characteristic is carried out in 4 steps:
1) From the fatigue analysis, the maximum stress levels Smax is obtained for each
partial height (layer) within each specimen.
2) The fatigue damage function is evaluated depending on the maximum stress levels
Smax.
3) The decreased modulus of elasticity is calculated with the fatigue damage function
for each layer.
4) The ideal moment of inertia is calculated on the basis of the decreased modulus of
elasticity of each layer.
20
Coupled deterioration processes
Fig. 7 Principle of partial integration of the compressive zone for n = 400,000 cycles
8
=
log N1 ( Smax 1) (3.2.3)
Y 1
8 ln (10 ) S S
log N 2 =
8+ (Y Smin ) log max min
Y 1 Y S min
1 S max
log N = 14 (3.2.4)
1 min max
21
Coupled deterioration processes
Experimental testing of reinforced concrete specimens (described further) did not show any visible
damage after 400 thousand cycles. This may correspond with the value of N calculated according
to Model Code 2010 [66] N = ~107, whereas for the calculation according the Eurocode [67] the
limit number of applied cycles N = 1900 (both values were calculated using material safety factor
M = 1.0). Based on these findings the Model Code 2010 [66] is used in the proposed extension.
22
Coupled deterioration processes
As a safe threshold of the fatigue failure 80% of limit number of applied cycles N was chosen due
to subsequent unstable increase in deflections after 85-90% of N. The increase in deflection at this
limit value is between 45-65% depending on the value of Smax.
The offset, amplitudes and time parameters were designed as constants or variables dependent on
Smax value. Their definition can be seen in equation (3.2.6).
=y0 0.6= =
t1 158 t2 5.6
(3.2.6)
A1 =
0.283S max + 0.004 A2 =
0.287 S max + 0.378
The amplitudes dependency on the Smax, thus the percentage influence of exponential parts on the
shape of the proposed function (equation (3.2.5) substituted with (3.2.6)) can be seen in Fig. 8.
Fig. 8 Amplitudes development (left) and exponential parts development for Smax = 0.5 (right)
The coefficient of determination R2 values are higher than 0.90 (except of the extremely high value
Smax = 0,95 where the R2 = 0.65), thus the function exhibits good agreement with the fitted data
from [37], comparison can be seen in Fig. 9.
The DIF value is dependent on the strain rate thus the DIF curves can be developed on the basis
of the experiments. The DIF curves were published e.g. in [68, 69], standardized in Model Code
1990 [70] and further modified in Model Code 2010 [66]. For the purposes of the experimental
program the DIF values for impact loading were determined according to the [66]; equation (3.3.1)
for the dynamic compressive strength; equation (3.3.2) for the dynamic tensile strength and
equation (3.3.3) for the dynamic modulus of elasticity.
f c ,imp ,k f cm = ( c c 0 )
0.014
(3.3.1)
f ct ,imp ,k f ctm = ( ct ct 0 )
0.018
(3.3.2)
Ec ,imp Eci = ( c c 0 )
0.026
(3.3.3)
24
Coupled deterioration processes
The DIF values were evaluated for the impact loading based on the strain rates which were
calculated from the change of the specimens deflections in time; the scheme of the calculation is
represented by the equation (3.3.4).
w ( t ) 1 r ( t ) (3.3.4)
The evaluated strain rates with corresponding values of DIF are listed in Tab. 1. The DIF values
for the cyclic loading are listed for the comparison as well.
Tab. 1 DIF values for the impact and cyclic loading according to Model Code 2010 [66]
The DIF curves for mechanical properties according to equations (3.3.1) (3.3.3) with emphasized
values for the impact and cyclic loading can be seen in Fig. 11.
Fig. 11 DIF curves for different mechanical properties according to Model Code 2010 [66]
25
Coupled deterioration processes
the model with the mesh depicted can be seen in Fig. 12. The concrete elements are slightly
transparent in order to see the beam reinforcement.
The model was designed using two types of elements: solid elements and beam elements. The
solid elements (concrete, supports and burden) are primarily 8-node hexahedron with one-point
integration (constant stress solid element) in case of burden 6-node pentahedrons are used as well.
The Hughes-Liu beams [71, 72] are used for the rebar beam elements.
3.3.2.1 Beam
The beam is consisting from two different parts: concrete elements and reinforcement. The
concrete elements are cubes with sides of 10 mm to reduce the time demands of the calculation.
To determine if the accuracy of the proposed element size is sufficient model with cubes with sides
of 5 mm was made. Results from both models were compared with a negligible differences. To
reduce the time demands of the calculation the bigger elements were used for the analysis.
Continuous Surface Cap (CSC) Model MAT159 was used for concrete elements. The material
model parameters will be described further in the text.
The reinforcement bars were modelled as a beam elements which nodes were connected with the
concrete elements nodes by the Lagrange in solid function which is often recommended for the
rebar modelling [73, 74]. As a material model piecewise linear plasticity was selected to define
the bilinear elasto-plastic properties of the rebar as specified in Eurocode 2 [65].
3.3.2.2 Supports
The supports was modelled with a solid elements with equal size as the concrete elements (10 mm)
to ensure simplicity of the contact between beam and supports. In the experiment two steel bars
20 mm were used. The circular cross-section of the supports increased the model time demands,
26
Coupled deterioration processes
thus the comparison of the results obtained with rectangular and circular cross-section was made.
The evaluated differences were negligible. The elastic material model was used.
3.3.2.3 Burden
The burden was modelled using combination of the 8-node hexahedrons and 6-node pentahedrons
to obtain sufficiently accurate geometry. The burden geometry was partially simplified. The
manipulation bar was omitted. To maintain the burden weight an elastic material model for steel
with modified density was used.
3.3.2.5 Loads
For partial inclusion of the cyclic loading influence on the plastic strains in the beam a force was
applied on the beam in the four-point bending layout corresponding to the experiment described
in section 4.1.4. The time gap between the force load and impact was long enough to ensure that
the beam settles. No additional loads were used.
The material characteristics were calculated for the concrete grade C25/30 which was used for the
experimental program. Consequently the material model fracture energy can be modified for all
the tested specimens to obtain agreement between results of the model and measured data from
the experiments.
The material model includes three different fracture energies (in uniaxial stress Gfc, in uniaxial
tension Gft and in pure shear stress Gfs). Default values for the tension and shear fracture energy
are set to a hundredth of the compressive fracture energy which is calculated according to the
formula stated in Model Code 1990 [70], equation (3.3.5). For the model evaluation an updated
formula from the Model Code 2010 [66] which is no longer dependent on the aggregate size,
equation (3.3.6), will be used for an initial value of compressive fracture energy.
G f = G f 0 ( f cm f cm 0 )
0.7
(3.3.5)
G=
f 73 f cm0.18 (3.3.6)
Influence of each fracture energy will be tested on the models. The influence of the concrete
deterioration due to aggressive environment on its fracture energy will be evaluated on the basis
of the model fitting.
Each energy components will be discussed to explain their effect on the overall results of the LS-
DYNA modelling except the dampness energy which is negligible in the experiment, thus it will
be excluded from the energy balance.
The time course of the impact experiment can be divided into three phases: 1) before the impact;
2) during the impact and 3) after the impact.
Before the impact the total energy mainly consists of the kinetic energy of the falling burden (this
corresponds with the experiment layout). Due to the model boundary conditions the external work
has to be considered in the total energy calculation. The external work has to be divided to the two
components: a) work done by applied forces and b) work done by the gravity boundary. As
described in previous section, for partial inclusion of the cyclic loading effect into the model the
28
Coupled deterioration processes
force is applied to the beam before the impact. The external work of this force can be calculated
according to the equation (3.3.8).
res ,beam
=
Wext , F Fc ( t ) d beam (3.3.8)
0,beam
The strains caused by this work are reflected in the increase of the beam internal energy Eint. If
there is a plastic strains due to the applied force, part of the beam internal energy remains even
after unloading (energy dissipated in the plastic deformation). The development of the external
work done by applied forces together with the force-deflection curve can be seen in the results of
a sample LS-DYNA analysis in Fig. 13.
The work done by the gravity boundary is in accordance with the Newtons second law of motion,
thus the work done by the acceleration on the burden is equal to the change in the burden kinetic
energy, equation (3.3.9).
mg burden =
Wext , g = Ekin (3.3.9)
At the end of the first phase, i.e. an instant before the impact the total energy is equivalent to the
relationship from equation (3.3.10). The influence of the sliding interface energy Esi is negligible.
=
Etotal ,1 Ekin ,burden + Eint,beam +=
Esi (E 0
kin,burden + Wext , g ) + Wext , F (3.3.10)
During the impact the burden kinetic energy transfers with its decreasing velocity to the strains
(beam internal energy, strain energy dissipation of the burden is negligible), hourglass energy and
sliding interface energy. The second phase, impact, ends when the burden velocity vburden = 0, thus
29
Coupled deterioration processes
the kinetic energy of the whole system is equal zero as well. The total energy at the end of the
second phase is equivalent to the relationship from equation (3.3.11). The work done by the gravity
boundary during the second phase is small due to the small burden displacement and can be
neglected. During the impact part of the energy is transformed to the beam kinetic energy which
at the end of the phase is transformed to the beam internal energy.
Etotal=
,2 Eint ,beam + Esi + E=
hg Etotal ,1 (3.3.11)
The hourglass energy is associated with the mesh instability of under-integrated elements (solid,
shell) which is known as hourglassing. It is a special case of a zero-energy modes that can lead to
singularity of the assembled stiffness matrix [75]. To prevent the mesh instability hourglass forces
reacting against the formations of the hourglass modes of the elements are incorporated into the
LS-DYNA analysis. The energy dissipated by these hourglass forces is therefore reported as the
hourglass energy. The hourglass modes problem can be entirely eliminated with use of the fully-
integrated elements but at large additional computing time cost and possible shear-lock problem.
The x-components of the hourglass modes of an eight-node element with one integration point are
shown in Fig. 14; the 8 other hourglass modes can be imagined by changing the x-axis to the y-
axis and then the z-axis [75].
The problem with hourglassing was localized on the contact between the burden and beam
elements where significant deformations occur. Part of the hourglass energy (elastic) disappears
in the third phase when the burden lose contact with the beam. The hourglass energy was up to 5%
in maximum.
The sliding interface (contact) energy is the energy lost during the contact due to the contact
searching and recalculation of the elements penetration to the forces. Negative contact energy (the
30
Coupled deterioration processes
impacted element gains more energy than the impactor had) may be caused by undetected initial
penetrations and indicates poorly designed mesh. No negative contact energy was observed during
the models analysis. The positive contact energy (the impacted element gains less energy than the
impactor had) is usually due to the penetration recalculation (if there is no friction defined). This
phenomenon can be eliminated with finer mesh but at higher computing time cost. Considering
that for all models the same mesh were used it can be assumed that the contact energy will be
similar for all the models and therefore it should not affect the evaluation.
During the third phase (the unloading phase) the burden acquires negative velocity, thus gains part
of the system energy in a form of the kinetic energy. This kinetic energy is mainly transformed
from the internal energy dissipated in the elastic deformations of the concrete (around 30%) and
beam reinforcement (around 70%). Small part of the energy is from the hourglass and contact
energy. The total energy decreases in time due to the negative external work caused by the
gravitational boundary condition. The energy equilibrium for the third phase is stated in equation
(3.3.12). The beam kinetic energy is negligible.
Etotal ,3= Ekin ,burden + Eint,beam + Esi + Ehg= Etotal ,2 + Wext ,g (3.3.12)
Due to the specification of the material model used for concrete some of the elements erode during
the calculation (when the strains exceed specified value). Energy dissipated in these elements is
therefore tracked and reported as eroded energy. This eroded energy influences mainly beam
internal energy.
The energy balance, more specifically the beam internal energy will be examined in more detail
to determine the influence of the cyclic loading and aggressive environment on the concrete energy
dissipation.
31
Experimental verification
4 EXPERIMENTAL VERIFICATION
4.1 Experimental program
The experimental program was designed for possible evaluation of all three types of deterioration.
More precisely to evaluate chemical deterioration due to aggressive environment, mechanical
damage due to the cyclic loading (deteriorated and sound concrete specimens) and for the
subsequent evaluation of the influence of combined deterioration on the performance of concrete
specimens exposed to extreme loading (impact loading).
Set R1 C1 C2 C3 C4 C5 A1 A2 A3 A4 A5 A6 A7 A8
Age [day] 436 28 63 182 364 728 35 42 77 105 133 224 406 777
Acid [day] - - - - - - 7 14 34 62 90 181 363 734
Three beams were used to determine the elastic modulus according to ISO 1920-10 [76], the tensile
strength in bending and the compressive strength. The cube was used as the reference compressive
strength for the modulus of elasticity test, according to the requirements stated in ISO 1920-
10 [76]. This reference value was extremely important for the deteriorated concrete samples,
where the compressive strength cannot be estimated as precisely as for the sound specimens.
Beams 1300 mm in length were included to evaluate the influence of the cyclic loading and
subsequent impact loading. For this purposes the specimens were designed as over-reinforced
(616 grade B500 reinforcing steel), thus the failure by compressive-zone crushing should occur
and the fatigue failure of concrete can be assumed. The scheme of the dimensions and the specimen
reinforcement can be seen in Fig. 15.
32
Experimental verification
Additionally the reinforced concrete specimens allowed to verify the effect of different ratios
between the area of the surface of the element exposed to an aggressive environment S and the
element volume V. The effect of the S/V ratio is explained in section 4.2.3. The geometric
properties of each tested specimen are summarized in Tab. 3.
Specimen H B L S V S/V
[m] [m] [m] [m2] [dm3] [m-1]
Cube 0.15 0.15 0.15 0.135 3.375 40.0
Small beam 0.10 0.10 0.40 0.180 4.000 45.0
Beam 0.15 0.30 1.30 1.260 58.50 21.5
All sets were made of concrete class grade C25/30 with the mix design according to Tab. 4. Fine
aggregate consisted mainly of quartz and granitoid. Coarse aggregate was mix of spilite and tuffite.
Constituent kg/m3
CEM II 32.5 320
Sand (0-4) 836
Fine aggregate (4-8) 495
Coarse aggregate (8-16) 443
Water 185
w/c ratio [-] 0.58
33
Experimental verification
As was mentioned above, two types of sets were made; a) sets stored in a dry interior environment,
in accordance with EN 206 [20], defined as the XC1 exposure class, and b) sets stored in the
chemically aggressive environment. The aggressive environment was designed as a diluted
solution of 35% hydrochloric acid (HCl) with pH = 2. This corresponds with an H+ ion
concentration of cH = 0.01 mol/dm3. This set-up cannot be classified in accordance with the
European standards, which define a minimum of pH = 4 (cH = 10-4 mol/dm3) for the extreme
chemical aggressive environment XA3, see Tab. 4.
34
Experimental verification
35
Experimental verification
With the ionic strength calculation, the amount of dissolved calcium ions can be determined
iteratively on the basis of the total amount of added hydrochloric acid and the measured pH value.
The calculated amount of dissolved calcium ions can subsequently be used for verifying the
proposed rate equation, and also for the proposed rate constant. All these calculations neglect the
influence of possible dissolution of other chemical elements, e.g. ferrites (Fe3+), aluminates (Al3+),
or silicates (Si4+).
To verify the correctness of not including these elements, samples of the aggressive environment
solution were chemically analysed to obtain the concentration of the considered ions. The content
of chlorides was determined using the Mohr method for argentometric determination of chlorides
according to ISO 9297 [77]. Atomic Absorption Spectrometry (AAS) according to ISO 8288 [78]
was used for the content of calcium and other elements. A comparison of the ionic strength based
calculation and the laboratory obtained values is shown in Tab. 6.
36
Experimental verification
Tab. 6 A summary of calculated and laboratory obtained concentrations of Ca2+, Al3+, Fe3+, Si4+ ions
Parameters of the fatigue testing: loading frequency, maximum / minimum cyclic force and its
eccentricity, can be seen in Tab. 7. Due to high time demands of the experiments the expected
maximum number of applied cycles for each specimen is around 400 thousand cycles.
37
Experimental verification
The deteriorated specimens were removed from the acidic environment three days before the
fatigue testing. The drying-out of the specimens had to be performed to prevent damage of the
testing equipment by the wet acidic surface of the specimen.
testing immediately after the static deflection measurements. In order to obtain the exact deflection
in the middle of the span, the settlement of the supports was also measured.
The deflections of the reinforced concrete specimens were measured by the linear variable
displacement transducer (LVDT).
Because of the time restrictions of the laboratories, additional measurements will be executed. One
after the end of the fatigue testing (3 pm), one before another testing on the following day (7 am).
The tested concrete specimen is located in the biaxial centre of the horizontal frame. The sample
is supported on two parallel sides by reinforced steel girders which are anchored to the floor. To
ensure similar layout as in case of the cyclic loading two reinforcing bars were attached to the steel
girders. This ensured the span length of 1000 mm and simple supported beam behaviour. The
difference between the cyclic loading and impact loading is in the force position (four-point
bending for cyclic loading and three-point bending for impact loading).
The steel burden used during the experiment consisted of a central pole and a main cylindrical
hammer, which supports steel discs of different weights. The required weight was obtained by
combination of the steel discs. On the lower surface of the steel cylinder, a hemispherical tip
(R=20 mm) which concentrates the applied impact loading into one exact point is placed. The
burden used for the testing weights 75 kg.
The impact testing was supplemented with the Photon Doppler Velocimetry (PDV) which
measured the instantaneous velocity of the bottom surface of the tested specimen. These
measurements enable to evaluate instantaneous deflection and acceleration of the beam with high
precision. The impact zone (contact zone between burden and concrete specimen) was recorded
with the high-speed camera with 2500 fps (frames per second). The testing layout with the PDV
laser located below the specimen (in covering black-box) can be seen in Fig. 22.
Fig. 22 Experimental layout for the impact loading with the use of PDV
The wooden lath with 50 mm black and white stripes and the measuring points in Fig. 22 were
used as a scale for the evaluation of the data recorded with the high-speed camera.
40
Experimental verification
For the purposes of subsequent calculations, the change in pH per day (pH()) was approximated
by the function in the following form:
41
Experimental verification
23
pH ( ) = (4.2.1)
+ 17
Due to the dependence of the pH on the concentration of the H+ ions, the obtained function is valid
only for the particular case of stable pH 2. It can be assumed that for lower pH values the change
in the H+ ion concentration per day will be higher (the deterioration rate will be higher), but the
pH change per day will be smaller. This phenomenon results from the logarithmic nature of the
definition of pH in equation (3.1.3). This data is sufficient for determining the pseudo-rate
constant, because of subsequent implementation of the particular pH value. Integrity for other pH
values is therefore ensured.
Fig. 24 In time development of the integrated form of rate equation (measured points, linear trend)
42
Experimental verification
According to these assumptions, the rate constant can be determined with the use of equation
(4.2.1) and the total amount of dissolved Ca2+ ions in time.
It is necessary to take into account the variable pH value. The initial pH value pH = pH0 changes
within the evaluation time by the value of pH(), according to equation (4.2.1), together with the
appropriate change in concentration according to equation (3.1.3). In the subsequent interval, the
initial pH is modified back to pH0, and there is another change by the value of pH(). The
evaluation interval was set to one day with respect to the current design lifetime of structures (50-
100 years) and with respect to the continuous system of the deterioration process.
As was mentioned in section 3.1, it can be assumed that due to the diffusion problems and due to
the transport of the aggressive media through the material matrix, the rate constant will be
a function of time. This phenomenon was confirmed by the decreasing change of pH in time,
Fig. 23. The function of the rate constant for neutralization (3.1.4) was obtained from the
experimental measurements, as follows.
1 0.15 dm3
=kc ( ) + mol day (4.2.3)
4.76 + 0.12 0.75
This rate constant has to be multiplied by the concentration of the H+ ions to obtain the pseudo-
rate constant, which can subsequently be substituted into function (3.1.7).
Calculated values of the calcium ion concentration in time are generally valid only for the
described experimental sets, and particularly for a specific volume and surface area of the
specimen. Conversely, the rate constant should be inherently dependent only on the type of
reaction.
The calculation of the change in calcium ion concentration for different specimens and structural
shapes was generalized on the basis of the S/V ratio (surface exposed to the aggressive environment
/ element volume). This approach is based on the assumption that for various kinds of elements of
various shapes and volumes, the total number of dissolved Ca2+ ions in time should be the same,
43
Experimental verification
if the exposed surface is equal. While the area of the exposed surface is constant, the total number
of dissolved calcium ions is also constant, irrespective of the S/V ratio.
The calcium ion concentration calculation according to equation (3.1.7) is therefore modified for
an area of 1 m2, and is subsequently modified by the S/V value to obtain appropriate values for
a particular specimen or structural element. A modified form of equation (3.1.7) is stated in
equation (4.2.4).
S
cCa cCa ,0 exp ( kc ) 0.0382
= (4.2.4)
V
This method was verified numerically on the basis of the rate constant modified for different S/V
ratios. The initial calcium ion concentration cCa,0 was modified according to the change in volume.
The exposed surfaces were kept constant, so the total amount of dissolved calcium ions was also
constant. It is clear that with different values of cCa,0 it is necessary to change the development of
the exponential part in equation (3.1.7). This can only be done by changing the rate constants.
With these assumptions, the rate constants for different geometric shapes with different S/V ratios
were determined according to equation (3.1.2). The formulas dependent on S/V were extremely
comprehensive, and complicated the calculation significantly. For these reasons, the approach was
used only as a further verification of equation (4.2.4). A comparison of these two methods is shown
in Tab. 8. The cylinder, sphere and different size deck elements were used only in the verifying
calculations for their different S/V ratios (preserving constant surface area). These type of elements
were not tested experimentally.
44
Experimental verification
For this reason, we proceeded to determine the substitute values of pH as a weighted average. For
each two consecutive measured intervals, the average concentration of the H+ ions is calculated
on the basis of the initial and final pH values (see Tab. 9). The calculated concentration of the H+
ions is subsequently multiplied by the length of the time interval between two consequent
replenishments of the aggressive agent. To obtain the weighted average, the total sum of the
multiplied values is divided by the total time of the measurements. This yields the average value
of the H+ ion concentration, which can be used for calculating the equivalent pH value. With this
procedure, even longer intervals between pH measurements can be taken into account. The
equivalent pH values for each set are listed in Tab. 10.
A1 A2 A3 A4 A5 A7 A8
2.113 2.124 2.461 2.392 2.289 2.178 2.238
45
Experimental verification
values obtained by calculation and in the laboratory, see Tab. 6, it can be expected that the
calculations using the total amount of added HCl and the ionic strength of the solution are
sufficiently precise.
The comparison showed good agreement between the calculated amount and the laboratory-
obtained amount of dissolved calcium ions. The maximum error of about 15% may be due to the
large fluctuations of the pH values. This applies especially at the early measurement times, where
the calculation of the equivalent pH value may be inaccurate. In a quasi-stable environment, the
equivalent pH value will stabilize, and this will reduce the error.
Tab. 11 A comparison of the calculated mass and the laboratory-obtained mass of dissolved Ca2+ ions
Fig. 25 Time development of compressive strength (left) and elastic modulus (right)
46
Experimental verification
The exponential trend of the reduction of the material properties can be seen in the trend lines of
the deteriorated specimens (A sets). This trend corresponds with the change in pH (Fig. 23), and
therefore with the deterioration rate.
The reference values for the non-deteriorated material were determined from the sets marked C.
The Fret coefficient, which is necessary for calculating the reduced compressive strength
according to equation (3.1.10), was evaluated from the compressive strength tests. The Fret
coefficient is time-dependent and for the mix design used here, it was found in the form shown in
equation (4.2.5).
k f (=
) 8.8 0.977( 40) (4.2.5)
The compressive strength was tested on the cube and on the small beams after the modulus of
elasticity tests. In order to calculate the reduced compressive strength, it is necessary to determine
the amount of calcium ions dissolved for a particular specimen. This requirement arises from the
nature of the Fret equation, which indicates the volume fraction of the cement. The volume faction
of the cement is reduced by means of the rate equation. The ratio of the amount of released calcium
ions to the total mass differs for each element, depending on the S/V ratio. If the reduction of the
compressive strength is calculated for the total amount of dissolved Ca2+ ions and for the total
volume of one set, the S/V ratio will not correspond to the specimens tested for compressive
strength (cube and small beams), and the results will be underestimated (on the dangerous side).
The modified rate equation, as stated in (4.2.4) can be used for calculating the amount of dissolved
Ca2+ ions from the small beams (100x100x400 mm). For a sample calculation of the reduced
compressive strength of a beam specimen from the set A8 see Fig. 26.
A comparison of the calculated and experimentally-obtained compressive strength values is
presented in Tab. 12.
Tab. 12 Comparison of the calculated and measured reduced compressive strength values
The proposed approach for evaluating the compressive strength of the deteriorated specimens
showed good agreement with the experimentally obtained values. A significant difference can be
seen at an early age of the concrete (set A1), where the measured deteriorated compressive strength
was extremely low, despite the short exposure to the aggressive environment (7 days). The
measured compressive strength is doubtable and may be caused by poor compaction of beam
specimens in set A1. Reverse fluctuation can be seen for set A5, where the measured values are
almost identical with the reference values.
48
Experimental verification
During the compressive strength tests the applied force is recorded and consequently the maximum
stress (compressive strength) is calculated based on the cross-sectional area of the specimen. In
case of the reference cube or beam specimens the cross-sectional areas are Acube = 0.0225 m2 and
Abeam = 0.01 m2 (dimensional deviations are neglected). For the calculation of the compressive
strength of the deteriorated specimens the same areas were used.
To verify the reduced cross-sectional area method the recorded forces from the compressive
strength testing should be recalculated using the reduced specimen area based on the total amount
of Ca2+ ions depleted. The obtained compressive strengths of the sound core should be similar to
the reference compressive strength of non-deteriorated specimens.
The reduced cross-sectional area is calculated using the results from Tab. 11 in section 4.2.5. and
the known mix-design (Tab. 4). For a sample calculation of the reduced cross-sectional area of
a beam specimen from the set A8 see Fig. 27.
A comparison of the reference compressive strengths and calculated strengths of sound cores of
the deteriorated beam specimens is presented in Tab. 13.
Tab. 13 Comparison of the reference and calculated compressive strength of sound specimen cores
The proposed approach for evaluating the reduced cross-sectional area of the deteriorated
specimens showed good agreement with the reference values. Significant errors can be observed
for sets A1 and A5. The explanation of these deviations is described in the previous section and
applies for this method as well.
The proposed approach for evaluating the reduced cross-sectional area of the deteriorated
specimens showed good agreement with the reference values. Significant errors can be observed
for sets A1 and A5. The explanation of these deviations is described in the previous section and
applies for this method as well.
49
Experimental verification
50
Experimental verification
Fig. 28 Zones of the specimen for SEM and EDS analysis (left) specimen cross-section, S-zone (right)
The S-zone represents the splitting surface of the specimen during the testing of tensile strength in
bending. The centre of the zone is in the middle of the element thus the acquired specimen should
not be influenced by the chemical deterioration. The R-zone is specified as the base of the beam,
thus the specimens should be the most deteriorated. The C-zone is partially equivalent to the R-
zone thus only one deteriorated specimen was prepared. The D-zone, about 30 mm thick stripe
through the middle of the specimen, was selected for the preparation of the thin-section specimens
(described below), which may include deteriorated layer, sound part and transition layer in-
between. In the macro-scale, the extremely deteriorated layer of concrete (brown-coloured) is
between 5 and 7 mm in thickness, see the specimen cross-section photo, Fig. 28.
Two different types of specimens were prepared for SEM and EDS analysis; a) polished-section
specimens (maximum diameter 25 mm) and b) thin-section specimens (25x40 mm). For a detailed
specification of the specimens, see Tab. 14.
51
Experimental verification
Each specimen, with the exception of R2 (deteriorated surface view), S2 (reference specimen from
the centre of the beam) and F1 (dust mixed with sand from the brown-coloured layer) had
a deteriorated part as well as the sound part. Incoherence of the brown-coloured layer caused
problems when preparing the specimens, so some specimens have only the transition zone (the
brown layer fell off). Specimens R2 and F1 were prepared for the eventuality of indeterminate
results on the epoxy-coated deteriorated layer. Prepared specimens with carbon-coating are shown
in Fig. 29 (thin sections are turned upside down to show their structure).
Before SEM and EDS analyses each specimen was magnified in the scanning electron microscope
to define suitable locations of image and atomic analysis. Selected locations can be seen in Fig.
30. Locations for SEM imaging and point or area EDS analysis are marked with red spots, line
EDS analysis are marked with blue lines. Map was created to determine the spatial distribution of
chemical elements for small zone of specimen D1. The mapping process is highly time-consuming,
thus only one attempt was made. The mapping zone is marked with green rectangle.
52
Experimental verification
Fig. 30 Selected locations of SEM and EDS analyses for all tested specimens
53
Experimental verification
Fig. 31 SEM images of deteriorated layer (upper row), transition zone (middle row) and sound concrete
(bottom row)
The SEM images show extreme changes in the concrete matrix. The brown-coloured deteriorated
layer consists mainly of very fine gravel and sand, which is glued rather than bonded together with
residual cement paste. It can be assumed that the content of calcium ions will be very low.
The transition zone is much more compact than the deteriorated layer. The large number of visible
voids in upper part of the SEM images (dark parts) indicate a small amount of calcium ions. The
transition zone is hardly detectable, and was evaluated as the end of the brown-coloured layer. The
transition zone is between 100 and 500 m in thickness, as was confirmed by EDS analysis.
The sound core of the concrete specimens is continuously filled with cement paste. The small
visible failures may have been caused by mechanical testing and by specimen preparation (sharp-
edged cracks), or by early age shrinkage (smooth-edged cracks).
54
Experimental verification
The cement paste in the SEM analysis can be observed as continuously spread surface around the
aggregate particles. This is due to the resolution of the SEM. In order to examine the cement paste
as single grains, as in [79], it would be necessary to use a different type of diode, e.g. a Schottky
diode.
Fig. 32 Typical EDS spectra for the brown-coloured layer (top) and sound concrete (bottom)
55
Experimental verification
The comparison of the EDS spectra corresponds with the assumption, stated in section 4.1.3 and
[3], that the reaction of the acid with compounds of iron, aluminium and silicon is negligible. In
the whole data set, no considerable variability in the amount of these elements was found.
The discrete evaluation in particular points and areas showed that the trend of the content of
selected ions (Ca2+, Si4+, Al3+, Fe3+ and Cl-) was dependent on the depth of the specimen. The
significant difference in the content of Ca2+ ions at the end of the deterioration layer corresponds
with the assumption that the transition zone between the deteriorated layer and sound concrete is
very thin. This phenomenon is shown in Fig. 33. All other compounds do not change significantly.
Fig. 33 Atomic composition of the deteriorated concrete with depth dependence (discrete points evaluation)
The reason for the change in colour of the deteriorated layer was searched. No significant increase
of the Fe3+ ions content in deteriorated layer was observed, which partially corresponds with [8].
The change in colour may be caused by the change in atomic percent ratio between Ca2+ and Fe3+
ions resulting in the bigger influence of ferric ions. This phenomenon is accompanied by the
decrease in Ca2+ ions and consequent disruption of the cement paste, which cover the fine
aggregate, thus the brown colour of the fine aggregate (sand) will reveal. There was no increased
content of Fe3+ ions around the fine aggregate particles which corresponds with its composition
(quartz). The coarse aggregate did not show any surface damage, therefore any possible content
of Fe3+ ions in spilite should not influence the obtained results.
For more accurate results, the discrete evaluation was supplemented by a continuous line analysis.
These analyses were performed at least twice in the designated area to provide a reliable dataset.
A continuous dataset was obtained for several specimens (S1, D2, D3 and C1), with comparable
results. Specimen D2 contains all three typical areas, and was therefore selected for the
presentation of the results. The development of the atomic content of Ca2+ (in relation to other
investigated elements Si4+, Al3+, Cl- and Fe3+) along the depth of the element is shown in Fig. 34.
56
Experimental verification
Fig. 34 Atomic percent of Ca2+ ions along the specimen depth (evaluated lines specified on the SEM image)
The discontinuity of the dataset is caused by the presence of big aggregates, which were excluded
from the evaluation. The development of the remaining elements (Si4+, Al3+, Cl- and Fe3+) can be
seen in Fig. 35 Fig. 38.
Fig. 35 Atomic percent of Si4+ ions along the specimen depth (range as in Fig. 34)
Fig. 36 Atomic percent of Al3+ ions along the specimen depth (range as in Fig. 34)
57
Experimental verification
Fig. 37 Atomic percent of Cl- ions along the specimen depth (range as in Fig. 34)
Fig. 38 Atomic percent of Fe3+ ions along the specimen depth (range as in Fig. 34)
In Fig. 35 Fig. 38 the ions (Si4+, Al3+, Cl- and Fe3+) exhibit slightly higher values in the
deteriorated layer than in sound concrete. This is caused by the evaluation using the atomic percent,
which sum has to be 100%, thus if the Ca2+ ions are missing, the atomic percent content of each
remaining ions should be higher. In mass percent the increase is maximally up to 1.5% for all the
mentioned ions.
Due to the specimen transport which preceded the thin-section preparation part of the deteriorated
layer (around 2 mm) detached from the specimen. The reduced thickness was measured with
Vernier caliper. The EDS analysis proved that the brown-coloured deteriorated layer was 4 to
5 mm in thickness which corresponds with the caliper measurements. The transition zone exhibits
a steep increase in the amount of Ca2+ ions in the material matrix, and is difficult to distinguish,
similarly as in the visual observation of the SEM images. On the basis of these findings, it can be
stated that the diffusion through the sound concrete is negligible, and that the chemical reaction in
the transition zone is mainly reaction-controlled. The diffusion problem has an effect only on the
transport of H+ ions through the deteriorated layer.
58
Experimental verification
Tab. 15 Calculated compressive strength and reduced cross-section dimensions for cyclic beams
In addition to verify the extended fatigue damage function method on deteriorated and non-
deteriorated specimens the influence of the loading speed and the fatigue age of the specimens was
examined for the cyclic loading tests. This phenomenon is further described in section 3.3.1.
59
Experimental verification
60
Experimental verification
The second set C2 was stored in dry condition and it was tested at the age of 60 days. The
determined mechanical properties of the specimens are following: modulus of elasticity
Ec,init = 30.0 GPa, compressive strength fc = 34.0 MPa, flexural strength fctm = 4.0 MPa and density
= 2206 kg/m3. During the fatigue testing, the crack in the direction of principal tensile stress
appeared. This crack influenced the deflection measurements, as can be seen in Fig. 40, between
110 thousand cycles and 230 thousand cycles. The increase in the deflection was about 0.4 mm.
This increase was included into the calculated deflection with an instant increase. With this
inclusion, the specimen behaviour corresponds to the fatigue damage function, especially in the
post crack domain.
The third specimen C3 was stored in dry condition and it was tested at the age of 182 days. The
evaluated mechanical properties of the specimens are following: modulus of elasticity
Ec,init = 30.1 GPa, compressive strength fc = 34.2 MPa, flexural strength fctm = 4.2 MPa and density
= 2221 kg/m3. The comparison between measured and calculated deflection can be seen in Fig.
41. The measured deflections show gradually decreasing rise which asymptote is probably a little
lower than for the calculated values.
The fourth specimen set C4 was stored in dry condition and was tested in the age of 364 days. The
specimen subjected to cyclic loading collapsed after a few thousand cycles. The results for the
61
Experimental verification
effect of the fatigue were excluded from the evaluation. The specimen collapsed in direction of the
maximum principal stress (tensile), due to shear. The collapsed specimen can be seen in Fig. 42.
The fifth specimen set C5 was stored in dry condition and it was tested at the age of 728 days. The
specimen collapsed in direction of maximum principal stress similarly to the specimen C4. In case
of specimen C5 wide shear crack appeared already during the first static loading, Fig. 43.
The comparison between the calculated and measured values for the reference specimens suffers
from the lack of data due to the collapse of specimens C4 and C5 together with the small amount
of measured data-points in case of specimen C1. Still the agreement is satisfying and will be further
discussed and analysed for the deteriorated specimens A1 A8.
The cause of the specimens collapse should be further discussed. The deflection increase due to
cyclic loading diminishes with higher age of the specimens. The differences are negligible for the
tested specimens. This complies with the concrete time-dependent behaviour when the material
properties (especially modulus of elasticity and compressive strength) increases with time. With
62
Experimental verification
the increasing age the specimens became brittle due to the dry conditioning. This corresponds e.g.
with the behaviour of the plastics which become brittle due to the age and exposure to the weather.
Considering the fact that the deteriorated specimens did not collapsed (as can be seen in next
section) the cause of the failure can be attributed to the drying-out process of the specimens. That
this phenomenon had such significant influence on the specimens behaviour may indicate that it
was a problem of the badly used mix-design (Tab. 4).
The second set of deteriorated specimens A2 was tested after 14 days in aggressive solution (age
of 42 days). The evaluated mechanical properties of the specimens are following: modulus of
elasticity Ec,init = 31.7 GPa, measured compressive strength on small beams fc = 28.3 MPa,
calculated compressive strength for cyclic beam fc,cyclic = 30.5 MPa, flexural strength fctm = 4.8 MPa
and density = 2311 kg/m3. Similarly as in cases of set C2 and A1 a crack in the direction of the
principal stress occurred during the fatigue testing. The increase in the deflection due to the crack
development cannot be properly quantified due to the lack of data at the beginning of the testing.
The shear crack influence is therefore not considered in the calculation, thus the calculated values
63
Experimental verification
are underestimated but the behaviour pattern shows good agreement with the measured data.
Comparison of the measured and calculated deflections can be seen in Fig. 45.
The third set of deteriorated specimens A3 was tested after 34 days in aggressive solution (age of
77 days). The evaluated mechanical properties of the specimens are following: modulus of
elasticity Ec,init = 32.4 GPa, measured compressive strength on small beams fc = 31.6 MPa,
calculated compressive strength for cyclic beam fc,cyclic = 32.7 MPa, flexural strength fctm = 3.5
MPa and density = 2262 kg/m3. Comparison of the measured and calculated values can be seen
in Fig. 46. The measurements and calculations show good agreement.
The specimen set A4 was tested after 62 days in aggressive solution (age of 105 days). The
evaluated mechanical properties of the specimens are following: modulus of elasticity
Ec,init = 31.8 GPa, measured compressive strength on small beams fc = 31.6 MPa, calculated
compressive strength for cyclic beam fc,cyclic = 32.9 MPa, flexural strength fctm = 4.6 MPa and
density = 2246 kg/m3. The comparison of the measured deflections and the calculated deflections
shows overestimation on side of the fatigue damage function. Still the behaviour pattern
corresponds. Possible explanation for this behaviour may be due to the higher modulus of elasticity
of cyclic specimens than that evaluated from small beams. This can be supported by Fig. 47,
particularly on the first measured and calculated deflections (no. of cycles ni = 0), which should be
64
Experimental verification
similar since there is no influence of fatigue. Comparison of the measured and calculated
deflections can be seen in Fig. 47.
The specimen set A5 was tested after 90 days in aggressive solution (age of 133 days). The
evaluated mechanical properties of the specimens are following: modulus of elasticity
Ec,init = 34.1 GPa, measured compressive strength on small beams fc = 34.0 MPa, calculated
compressive strength for cyclic beam fc,cyclic = 32.5 MPa, flexural strength fctm = 3.7 MPa and
density = 2300 kg/m3. Comparison of the first measured and calculated deflections (no. of cycles
ni = 0) shows good agreement. The calculated increase in the deflection due to the cyclic loading
is almost identical to the calculated values. Comparison of the measured and calculated deflections
can be seen in Fig. 48.
The sixth set of deteriorated specimens A6 was tested after 181 days in aggressive solution (age
of 224 days). The evaluated mechanical properties of the specimens are following: modulus of
elasticity Ec,init = 31.9 GPa, measured compressive strength on small beams fc = 29.4 MPa,
calculated compressive strength for cyclic beam fc,cyclic = 31.5 MPa, flexural strength fctm = 3.9 MPa
and density = 2238 kg/m3. The overestimation of the calculated deflection between 0-150
thousand cycles is possibly caused by the combination of two factors: 1) different initial modulus
of the cyclic beam and 2) usage of a completely cracked cross-section in the calculation of
65
Experimental verification
deflections. The specimen showed progressive crack development over the cycles. Comparison of
the measured and calculated deflections is on Fig. 49.
The seventh set of deteriorated specimens A7 was tested after 363 days in aggressive solution (age
of 406 days). The evaluated mechanical properties of the specimens are following: modulus of
elasticity Ec,init = 31.0 GPa, measured compressive strength on small beams fc = 28.0 MPa,
calculated compressive strength for cyclic beam fc,cyclic = 29.3 MPa, flexural strength
fctm = 3.4 MPa and density = 2245 kg/m3. The measured and calculated data show good
agreement. Comparison of the measured and calculated deflections can be seen in Fig. 50.
The specimen set A8 was tested after 734 days in aggressive solution (age of 777 days). The
evaluated mechanical properties of the specimens are following: modulus of elasticity
Ec,init = 28.5 GPa, measured compressive strength on small beams fc = 22.1 MPa, calculated
compressive strength for cyclic beam fc,cyclic = 28.2 MPa, flexural strength fctm = 3.0 MPa and
density = 2192 kg/m3. The deflection increase shows good agreement with the calculated values.
Comparison of the measured and calculated deflections can be seen in Fig. 51.
66
Experimental verification
As can be seen in Fig. 44 Fig. 51 the deflections calculated using the reduced cross-sectional
area are getting extremely overestimated with the higher deterioration degree. With reduced
dimensions the cross-sectional moment of inertia is reduced, thus the calculated stresses in
evaluated layers are higher causing its faster deterioration of modulus of elasticity. This is
multiplied due to the deflections dependency on the ideal moment of inertia which is dependent
on the modulus of elasticity of each layer as well. The reduction of the moment of inertia is
between 2.2% for set A1 and 31.8% for specimen A8 with comparison to the reference sets C.
That the reduced cross-section area method is not valid for the deflection increase calculation or
for the stresses evaluation (service limit states SLS) does not mean that it is not suitable for the
ultimate limit states (ULS) assessment. With the assumption that during the structural element
failure the materials are at their yield stress (in simplified way) it can be expected that the corroded
layer (with almost none concentration of Ca2+ ions) does not have sufficient cohesion with the
element sound core and does not contributes to the element mechanical resistance. Thus the author
suppose that the reduced cross-sectional area method can be used as an analogy to the concrete
fire design in [54].
67
Experimental verification
68
Experimental verification
Numerical comparison shows that the maximum deflection reduction is up to 10% (specimen C1).
The common extreme for all the specimens is around 7% (the dynamic deflection is 93% of the
static deflection). The average reduction is about 2% (the average dynamic deflection
measurement is 98% of the static deflection measurement).
To verify if the approach using the fatigue damage function can be applied to the dynamic
deflections calculation the influence of the DIF was incorporated into the calculation using the
change of the modulus of elasticity. The compressive strength increase was omitted due to the
assumption that the cyclic deterioration of the concrete layers is caused by the microstructural
damage, thus it is influenced by the extreme stresses at the tips of the cracks and micro-cracks
where the slight increase of the compressive strength does not take effect. This damage
corresponds to the time-dependent strain increase as described in [37].
For each numerical layer of the cross-section the strain rate was evaluated as described in section
3.3.1. Subsequently the modulus of elasticity of each layer was multiplied with DIF value
determined on the basis of the strain rates according to the equation (3.3.3). With modified values
of modulus of elasticity the ideal moment of inertia is calculated.
For the verification, values calculated for the static deflection were compared with the values
calculated for the dynamic deflection (with the modification described above). With regard to the
fact that the strain rates should be equal for all the tested specimens the ratio between the calculated
static and dynamic deflections should not vary. Therefore the verification was made graphically
for the specimens A3, A5 and A7 which showed stable agreement with the calculated data in
previous section. The result can be seen in Fig. 52 Fig. 54.
Fig. 52 Static and dynamic deflections with the calculated trend curves for specimen A3
69
Experimental verification
Fig. 53 Static and dynamic deflections with the calculated trend curves for specimen A5
Fig. 54 Static and dynamic deflections with the calculated trend curves for specimen A7
As can be seen in Fig. 52 Fig. 54 there is good agreement between the calculated dynamic
deflections and the measured values. The error is up to 10% in maximum. With the proposed
calculation method the difference between the evaluated values of static deflection and dynamic
deflection slightly increases with number of applied cycles (ratio is around 97.1% at the ni = 0 and
around 96.8% when ni = 450 000 cycles). This phenomenon cannot be observed in the measured
values. For specimens C1, A1, A3, A4, A7 and A8 the ratio is higher with increasing ni and vice
versa for the specimens C2, C3, A2, A5, A6.
There is no significant trend which can be attributed to the deterioration due to aggressive
environment. The increase in mechanical properties appears to be the same for the applied strain
rates.
70
Experimental verification
ratio between number of applied cycles ni (from the fatigue testing) and limit number of applied
cycles N (calculated according to [66], equation (3.2.3)). Results of both methods are listed in Tab.
17.
Tab. 17 Age of specimens with regards to the deflection increase, compared with Model Code 2010
As can be seen the calculated data differs quite significantly for all the tested specimens. Extreme
calculated values based on the deflection measurements occur for the specimen A2 and A6. This
is due to the higher deflection increase caused by the cracks development. For these two specimens
the crack contribution to deflections cannot be quantified properly from the measured data, thus
the fatigue age of the specimens was calculated including the crack influence. Where the effect of
the shear cracks could be removed the fatigue age was calculated without its influence (specimens
C2 and A2).
On the values calculated according to the Model Code 2010 [66] significant influence of the
specimens compressive strength can be observed. This phenomenon occurs even in the calculated
values on the basis of equation (3.2.5) but in lower extent (specimen A8).
The values calculated according to the proposed approach and to the standard are not in great
agreement, but they are comparable. The main advantages of the proposed approach are its
independence on the number of applied cycles ni which is usually hard to determine for the
structures of transport infrastructure, respectively its independence on the limit number of applied
cycles N which is usually standardized value and varies significantly for different standards.
71
Experimental verification
The proposed approach or its modification can be used for the preliminary estimation of the fatigue
age or remaining life-time of the structures.
res ,beam
The deflections of the specimen can be evaluated with two different methods. When only the
camera recording is available the development of the specimen deflections can be obtained from
the sequence of consecutive frames involving duration of the impact loading. When the Photon
Doppler Velocimetry is used during the impact loading the specimen deflections can be easily
calculated from the PDV velocity results as an integral. Firstly, the signal recorded from the laser
measurements needs to be converted with Fast Fourier Transformation to obtain the velocities.
The main problem of the described testing setup is the absence of some additional measurements,
in particular, acting force or burden velocity or at least reactions in supports. While these data are
not available, it is possible to use the camera records as a substitute. Therefore the video sequence
from the impact loading was used to determine the development of the loading force.
72
Experimental verification
The time-development of the acting force has to be determined to substitute in equation (4.5.1).
The force evaluation is derived from the Newtons second law of motion (equation (4.5.2)).
dv ( t )
Fburden ( t ) = mburden = mburden a ( t ) = mburdenuburden ( t ) (4.5.2)
dt
At any time t the velocity (equation (4.5.3)) and acceleration (equation (4.5.4)) can be calculated
from the burden position uburden on at least two consequent frames.
duburden ( t )
uburden ( t ) = (4.5.3)
dt
duburden ( t ) d 2uburden ( t )
uburden ( t ) =
= (4.5.4)
dt dt 2
The accuracy of these evaluations are dependent on the frames resolution which decreases with
the higher frame rate (fps). Vice versa with bigger time gap between the consecutive frames the
error of the visual method can increase as well. In the experiment 2500 fps were used, as described
in section 4.1.7, as an optimum between the frames resolution and the frame rate. This is based on
the problems during the evaluation of the first round of experiment (10000 fps were used) where
one pixel correspond to approximately one millimetre.
Another problem occurred during the evaluation of the camera recordings. As the process is
a visual method the human factor is presented, thus some error can be expected. This error was
not visible in the deflection evaluation, where low values are summed into relatively high
deflection but when the numerical derivative process was executed the scatter in the results due to
the error in the visual analysis was clear. To remove this error two methods were tested.
The first method was smoothing of the signal obtained from the visual analysis. The smoothing
was carried out with the method for signal processing, the Savitzky-Golay filter with 16 points of
window and 4th polynomial order [80]. The second method was based on statistics. The visual
analysis was performed at least ten times with different observational points. Consequently the
maximum, minimum and average values can be acquired.
Both methods had similar results for the average. The second (statistical) method presented
additional interval between relative minimum and maximum values. Based on these values the
resistance of the beam specimens to impact loading can be stated. The sample of the data set
obtained by the statistical method can be seen in Fig. 55.
73
Experimental verification
With regard to the possible errors in the visual evaluation the exact beam deflection measurements
from the PDV system were taken as a basis for the FEM modelling of the impact loading. The
model in LS-DYNA software, described in section 3.3.2, was fitted according to these beam
deflections through the change in the concrete material fracture energy.
0.18
G fc ,imp =73 f cm ( c c 0 ) =73 f c0.18
0.014
(4.5.5)
,imp , k
The influence of each fracture energy on the deflection results was investigated on simplified
model in LS-DYNA. The change in compressive fracture energy Gfc influences mainly the
74
Experimental verification
duration of the impact. This is due to the crushing of the contact area between beam and burden.
With higher fracture energy the crushing is reduced, therefore the burden rebounds faster. Change
in other two fracture energies (tensile fracture energy Gft and shear fracture energy Gfs)
significantly interacts. When one of the energy is increased disproportionately the element failure
occurs in the opposite mode (when shear energy is increased the element fails in tension). The
deflection development is significantly influenced by both the energies. Based on these facts the
fracture energies were modified for each specimen set. Values of the fracture energies as used in
LS-DYNA model are listed in Tab. 18.
Tab. 18 Fracture energies used in LS-DYNA model
75
Experimental verification
Fig. 56 Development of burden speed / deflection (left) and force-deflection curve / area (right) of spec. R1
Results for the specimen C1, exposed to cyclic loading with no initial shear crack, are in Fig. 58.
Duration of the impact was about 5 ms. The specimen failed in shear similarly to the fatigue testing
(see Fig. 59).
Fig. 58 Development of burden speed / deflection (left) and force-deflection curve / area (right) of spec. C1
76
Experimental verification
Results for the specimen A1, chemically deteriorated specimen exposed to cyclic loading (shear
cracks appeared during the cyclic loading), are in Fig. 60. The decrease in velocity after the impact
is slower than for the specimen C1. Shear cracks from the fatigue testing were opening, thus the
energy was absorbed at slower rate, but with result of higher deflections. The impact lasts about
11 ms. For condition of the specimen A1 after the impact testing see Fig. 61.
Fig. 60 Development of burden speed / deflection (left) and force-deflection curve / area (right) of spec. A1
Results for the specimen A2, chemically deteriorated specimen exposed to cyclic loading, are in
Fig. 62. Duration of the impact was about 9 ms. The specimen cracked close to the right support
(see Fig. 63). The comparison of the camera records and PDV data showed, that the results from
77
Experimental verification
laser measurements were incorrect probably because larger part of concrete fell from the bottom
surface. This problem was observed only with this specimen. The beam deflections was therefore
obtained by visual analysis of the camera recording.
Fig. 62 Development of burden speed / deflection (left) and force-deflection curve / area (right) of spec. A2
After the impact loading a longitudinal crack was found in the specimen A2. This crack
corresponds with the results from the LS-DYNA model. Visual comparison between the FEM
results and actual condition of the specimen can be seen in Fig. 64. This longitudinal crack can be
caused by the transversal bending moment as a result of the high-speed loading, when the short-
term stiffness of the specimen influences the support system and the beam parts with reinforcement
can be considered as flexible supports. Due to the symmetrical reinforcement the central part of
the beam (without a reinforcement bar) is the weakest part in the transversal direction.
78
Experimental verification
Fig. 64 Longitudinal crack in specimen A2 due to the impact loading experiment vs. LS-DYNA
Results for the specimen A3, chemically deteriorated specimen exposed to cyclic loading, are in
Fig. 65. Duration of the impact was about 8.5 ms. The specimen cracked only on the right side
(see Fig. 66).
Fig. 65 Development of burden speed / deflection (left) and force-deflection curve / area (right) of spec. A3
79
Experimental verification
Results for the specimen A4, chemically deteriorated specimen exposed to cyclic loading, are in
Fig. 67. Duration of the impact was about 9.5 ms. The specimen cracked only on the left side.
Extreme surface deterioration due to the aggressive environment can be seen (Fig. 66).
Fig. 67 Development of burden speed / deflection (left) and force-deflection curve / area (right) of spec. A4
Results for the specimen A5, chemically deteriorated specimen exposed to cyclic loading, are in
Fig. 69. Duration of the impact was about 5.5 ms. The specimen cracked symmetrically on both
sides, which resulted in significantly smaller deflections (the influence of the reinforcement was
higher). Extreme surface deterioration due to the aggressive environment can be seen (Fig. 70).
80
Experimental verification
Fig. 69 Development of burden speed / deflection (left) and force-deflection curve / area (right) of spec. A5
Results for the specimen A6, chemically deteriorated specimen exposed to cyclic loading, are in
Fig. 71. Duration of the impact was about 8 ms. The specimen cracked only on the right side,
which resulted in higher deflection, similarly as in case of specimens A2, A3 and A4. Extreme
surface deterioration due to the aggressive environment can be seen (Fig. 72).
Fig. 71 Development of burden speed / deflection (left) and force-deflection curve / area (right) of spec. A6
81
Experimental verification
Results for the specimen A8, chemically deteriorated specimen exposed to cyclic loading, are in
Fig. 73. Duration of the impact was about 7 ms. The specimen cracked symmetrically on both
sides without significant damage close to supports. This resulted in relatively small deflections.
Extreme surface deterioration due to the aggressive environment can be seen (Fig. 74).
Fig. 73 Development of burden speed / deflection (left) and force-deflection curve / area (right) of spec. A8
Summary of the results from LS-DYNA model together with the results from the PDV and camera
recordings can be seen in Tab. 19 The statistically obtained maximum force (average, minimum
and maximum) is stated together with the maximal force from the FEM model. The total energy
of the system Etotal may be considered as constant. The beam internal energy as stated in LS-DYNA
82
Experimental verification
can be divided into two parts: a) work done on the deflection Wimp according to equation (4.5.1)
and b) supplementary damage (crushing of concrete, cracking of the upper surface after the impact
due to the rebound of the specimen etc.). The work done on the deflection obtained from the FEM
analysis and from the experimental data evaluation are listed together. The damage energy is listed
only for the FEM analysis, because it is not possible to evaluate this property from the experimental
data.
Set Fmax Fmax,av Fmax,min Fmax,max Etotal Eint,beam Wimp Wimp Eint,damage
FEM FEM exp. FEM
[kN] [kN] [kN] [kN] [J] [J] [J] [J] [J]
R1 153.5 392.9 156.5 430.6 1893 1843 1153 1181 824
C1 174.5 250.5 159.4 380.6 1818 1081 1114 858
A1 134.7 308.8 206.1 488.1 1789 1174 1079 615
A2 144.7 210.0 52.3 298.2 1836 1006 1074 830
A3 147.0 300.1 241.8 411.0 1845 1023 1059 812
1923
A4 149.0 251.8 103.6 370.6 1825 1106 1135 720
A5 154.9 328.8 173.7 369.5 1809 776 1039 1033
A6 152.5 388.2 290.7 441.1 1818 1038 1052 780
A8 151.0 241.8 179.4 402.6 1839 872 965 967
The results listed in Tab. 19 and Fig. 56 - Fig. 74 showed that the visual method for the data
evaluation is suitable only for certain calculations. For example the maximum force is almost
constant from the viewpoint of FEM model, which may be considered as correct. The maximum
force is dependent on the stiffness ratio of the two colliding bodies. The burden stiffness is
constant. The short-term stiffness of the beam (cca for 1 ms before the maximum force is reached)
will be nearly identical for all the specimens without the possible influence of the deterioration.
A lack of precision in the force evaluation by visual method can be observed even from the
significant scatter of the calculated values.
The visual evaluation can be used in properties where the small increments in consequent frames
are summed into relatively high values and the insufficient precision is partially eliminated. This
applies for deflections, velocities or work on deflections.
The short discussion about the energies listed in the Tab. 19 should be made. The total energy for
specimen R1 is lower than for other specimens. This is due to the absence of the force loading
which is a partial replacement for the damage caused by the cyclic loading, see section 3.3.2.5.
The energy dissipated from the work done by these forces was removed from the Wimp. The internal
energy of the beam is therefore only about 50 J lower than the total energy (in average). This
83
Experimental verification
corresponds with the kinetic energy of the burden after the rebound (maximum velocity
around 1 m/s).
The main criterion for the comparison of the concrete elements behaviour during the impact testing
was work done on the specimen deflections. A trend is that with higher deterioration degree the
dissipated energy is lower. This can be attributed to the deteriorated material matrix. The energy
needed to open or form the cracks in the deteriorated specimens is lower. In case of the reference
specimen R1 (dry condition, without cyclic loading) the dissipated energy is 1153 J. In case of the
specimen C1 (dry condition, cyclically loaded) the dissipated energy is only 1081 J. Previously
formed bending cracks (during the cyclic loading) with already concentrated stresses at the tips
are elongated with lower energy addition. In case of specimen R1 new cracks has to be formed,
thus the energy release is higher. The chemical deterioration is similar to the cyclic loading
damage. The softer material matrix can be disintegrated with the addition of lower energy. This
will be further discussed with the methods for the deterioration assessment in the next section.
W W
G=
=
(4.5.6)
ba Acrack
When the strain energy release rate (4.5.6) is equal or greater than the critical value, the fracture
energy Gf, the crack will grow.
The first method, the reduced compressive strength method, is based on these assumptions. The
fracture energy is a property of the material and can be evaluated on the basis of standards as
described in section 3.3.2.6. Furthermore, if the specimens exposed to the impact loading are of
the same width b and exhibit identical or similar damage it can be assumed that the area of the
crack Acrack will be the same or at least similar for all the tested specimens. Thus for the
84
Experimental verification
approximation of the energy dissipated in the deflections of the specimens the crack area can be
determined as a constant. Therefore substituting (4.5.1) into the energy release rate (4.5.6) yields
the equation (4.5.7).
The fracture energy can be evaluated according to Model Code 2010 [66] based on the compressive
strength of the specimens. The work done on deflections Wimp can be obtained from the LS-DYNA
analysis or from the experimental measurements. The crack area Acrack is sought for. With regard
to the fact that the tested specimens are highly reinforced the Acrack value is only imaginary. For
the best fit of the values from Tab. 19 the crack area Acrack = 7.53 m2. Substituting Acrack and (4.5.5)
into the equation (4.5.7) the formulation (4.5.8) is obtained.
0.18
,imp , k= 549.69 f cm ( c c 0 )
549.69 f c0.18
0.014
= Wimp (4.5.8)
The comparison of the values obtained from the LS-DYNA analysis and values calculated
according to the equation (4.5.8) using the compressive strength for the beams (Tab. 15) can be
seen in Fig. 75.
The second method, the cross-sectional area reduction method, is also based on the strain energy
release rate. The basic assumption, as stated before, is that the non-deteriorated concrete core
should have the same material properties across all the samples. This implies that the fracture
energy is also the same and the equation (4.5.6) can be rewritten as follows:
85
Experimental verification
It is obvious that the value of reduced cross-sectional area Areduced is not the crack area but its
substitute which incorporates the deterioration degree of the specimen. As with the imaginary
Acrack in the previous method the fracture energy Gf is an imaginary value. With regard to the fact
that all the specimens were exposed to cyclic loading (except specimen R1) the C1 specimen was
selected as the reference value, therefore Gf = 1081 J. Substituting Gf into equation (4.5.9) yields
formula for the cross-sectional area reduction method, see equation (4.5.10).
The comparison of the values obtained from the LS-DYNA analysis and values calculated
according to the equation (4.5.10) using the reduced cross-sectional dimensions for the beams
(Tab. 15) can be seen in Fig. 76.
Both methods follow the trend that with higher deterioration degree the work done on the
deflections decreases. The method of the reduced cross-sectional area exhibits better fit than the
method of reduced compressive strength. The main advantage of these methods is in the reduction
of the calculation time which is needed for the specimens fitting. Only one model of non-
deteriorated concrete specimens can be analysed in LS-DYNA or other explicit dynamics software
and the energy balance for the deteriorated specimens will be estimated on the basis of these
methods and obtained results from the FEM model.
86
Discussion
5 DISCUSSION
5.1 Chemical deterioration
Results of the experiment enabled to fit the proposed model of the acidic chemical deterioration
of concrete. Both proposed methods for the assessment of the deterioration degree of concrete
elements were verified with good agreement between calculated and experimentally obtained
values.
The diffusion problem of the chemical deterioration in fluids can be described as a steady-state.
The corroded layer is uniform all around the specimen surfaces. The thickness of the corroded
layer increases very slowly even when the aggressive environment is extremely severe (pH = 2.0).
This is partially due to the stable corroded layer which acts like a diffusion barrier, therefore it can
be assumed that when the elements is exposed to weather conditions or mechanical abrasion the
gradual removal of this corroded layer may cause faster deterioration rate. On the other hand the
environment chosen for the experiment is 100 times more aggressive than the standardized XA3
value in EN 206 [20], therefore it can be assumed that even when the weather influence will apply
the results obtained with the proposed methods are on the safe side.
The laboratory results, and also the SEM and EDS analysis, have verified the assumption that, in
the case of acidic chemical deterioration, the calcium ions are the most dissolved elements.
Dissolution of other strongly represented ions (Fe3+, Al3+, Si4+ etc.) occurs to a considerably less
extent. On this basis, the assumption that the amount of dissolved calcium ions (Ca2+) plays the
key role in the deterioration process of the material characteristics was made.
The reason for brown colour of the corroded layer is another highly discussed topic. General
consensus is that the orange-brown colour is due to the increased presence of the ferric ions. There
is only small increase in the mass of the Fe3+ ions in the corroded layer (up to 1.5%), but in the
viewpoint of atomic percentage the increase is higher due to the lack of the calcium ions. Therefore
the slightly red or orange shade of the deteriorated layer is probably the result of the Fe3+ ions
content. But with regard to the SEM and EDS analysis results the brown colour is due to the
decrease in Ca2+ ions which cover the fine aggregate, thus the colour of the aggregate (sand) will
reveal.
The proposed methods were compared with several laboratory techniques (SEM, EDS, AAS) with
good agreement, thus their suitability was verified.
87
Discussion
88
Discussion
89
Conclusions
6 CONCLUSIONS
The main objective of this thesis was to propose an analytical model dealing with the acidic
chemical deterioration of concrete structures which can be further extended for the use in
assessment of the deflection increase due to the cyclic loading and for use in the estimation of the
impact resistance of concrete elements.
The thesis includes comprehensive state of the art of all three topics covered in the work; chemical
deterioration of concrete, cyclic loading and impact loading.
The goals stated in the introduction (section 1) can be summarized as follows:
Two different analytical approaches for the evaluation of the deterioration degree of the
concrete elements were proposed and successfully verified with the experimental program.
All used assumption were proved with laboratory testing, SEM and EDS.
The analytical system for the evaluation of the deflection increase due to the cyclic loading
was extended and the obtained results were experimentally verified. An approach for the
estimation of the remaining fatigue life-time independent on the total number of applied
cycles N and number of already applied cycles n was proposed.
The approach for possible estimation of the energy dissipated during the impact loading in
dependency on the deterioration degree was formulated. The recommendations for the
FEM modelling of the impact loading were proposed.
Both proposed methods for the assessment of deteriorated specimens were implemented in
the consequent systems of cyclic loading and impact loading analysis. Suitability of
particular method for different limit states was obtained by comparing the calculated and
measured data. Principle of the proposed methods implementation can be seen in Fig. 77.
The detailed conclusions are provided below for each research part of the thesis.
Fig. 77 Principle of the proposed approaches implementation to different design states analysis
The first part of this thesis, chemical deterioration of concrete, described the fundamentals of the
chemical reaction kinetics that are needed for the proposed analytical model of chemical
90
Conclusions
deterioration. The model is based on the philosophy of the simplified chemical kinetics of second
order reaction with use of the pseudo-first order reaction which can be solved effectively by
conventional methods. The proposed analytical model enables to calculate the total loss of calcium
ions Ca2+ from the concrete material matrix based on the pH value of the aggressive environment,
duration of the exposure and surface to volume ratio.
Results from the model are further used in two proposed methods of deterioration degree
assessment. The first method is based on the reduction of the compressive strength and the second
method is based on the reduction of the cross-sectional area.
The experimental verification of the proposed analytical model together with both methods for the
concrete deterioration assessment is presented. The calculated values of the calcium ions loss were
compared with the laboratory measurements with very good agreement. All stated assumptions
were further verified using scanning electron microscopy and Energy-dispersive X-ray
spectroscopy.
Both presented methods for deterioration degree assessment showed good agreement with results
from the experimental testing.
The second part of this thesis, cyclic loading, proposed an extension for the calculation of
deflection increase due to the cyclic loading (fatigue damage function) from [38]. To consider the
stress distribution in concrete specimens exposed to cyclic bending the method of partial
integration over the height of the specimen compressive zone was used.
The experimental verification proved the suitability of the proposed extension for the deflection
increase evaluation. Further, the extension allows to easily implement both calculation methods
for the deterioration degree assessment. Comprehensive dataset covering the results of the non-
deteriorated together with the deteriorated specimens was obtained from the experimental
program. The proposed extension showed good agreement with the experimental data for the
specimens stored in dry environment. The comparison with the dataset of deteriorated specimens
have showed inaptitude of the reduced cross-sectional method for this type of calculations. The
method is not suitable for the service limit state assessment, still it can be used for the ultimate
limit states evaluation.
The reduced compressive strength method showed very good agreement with the measured
dataset.
The third part of this thesis, impact loading, described influence of the strain rate effects on
concrete together with the recommendations for the numerical modelling of the impact testing.
The energy balance of the impact test had been widely described.
The experimental part sought for the influence of the previous damage due to the cyclic loading,
chemical deterioration or their combination on the impact resistance of the concrete specimens. In
91
Conclusions
total 9 specimens of three different damage type were tested; 1) reference specimen, 2) specimens
stored in dry environment and exposed to cyclic loading and 3) specimens stored in aggressive
environment with subsequent cyclic loading.
Numerical modelling in LS-DYNA software was based on the measurements of the impact testing
with high-speed camera and Photon Doppler velocimetry. The influence of the change in fracture
energy was investigated during the model fitting.
The evaluation of the specimens behaviour during the impact testing was based on the value of the
energy dissipated in the beam deflections. The values obtained from the numerical models were
comparable with the values calculated using the camera recordings.
Both methods for the deterioration degree assessment were extended for the estimation of the
energy dissipation during the impact testing based on the strain energy release rate. For this
purpose the method of reduced cross-sectional area showed good agreement with measured data.
This fact verifies the assumption that the method is more suitable for the ultimate limit states,
which impact loading definitely is.
In conclusion, it has to be emphasized that the analytical model of the chemical deterioration
should be generally valid for the acidic environment only with small adjustments for the specific
chemical reaction. The advantage of the approach presented here is its generality, due to its
applicability to the various types of widely-used structures just by using a specific S/V ratio and at
least an approximate estimation of the aggressiveness of an environment with the equivalent pH
value. In addition the proposed methods for the deterioration degree assessment proved their
suitability for different purposes and can be easily used in common praxis.
92
References
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Publications
8 PUBLICATIONS
8.1 WoS and SCOPUS indexed publications
[P1] Foglar, M. - Gringer, J.: Influence of the Structural Arrangement of Bridges on the Noise
Induced by Traffic. Engineering Structures. 2013, vol. 56, p. 642-655. ISSN 0141-0296.
[P2] Gringer, J. - Foglar, M.: Analysis of the performance of the concrete specimens
subjected to cyclic loading and aggressive environment. In Bridge Maintenance, Safety,
Management and Life Extension 2014. Leiden: CRC Press/Balkema, 2014, p. 269-276.
ISBN 978-1-138-00103-9.
[P3] Gringer, J. - Foglar, M.: Experimental and Theoretical Study of the Performance of
Reinforced Concrete Specimen Subjected to Cyclic Loading and Aggressive
Environment. In 11th International Fatigue Congress. Zurich: Trans Tech Publications,
2014, p. 494-499. ISSN 1022-6680. ISBN 9783038350088.
[P4] Gringer, J. - Foglar, M.: Concrete deterioration due to aggressive environment and cyclic
loading - theoretical study. In 20th International Conference Engineering Mechanics 2014.
Brno: Brno University of Technology, 2014, p. 196-199. ISSN 1805-8248. ISBN 978-
80-214-4871-1.
[P5] Gringer, J. - Foglar, M. - Jiek, P.: Impact peformance of specimens subjected to
fatigue loading - experimental investigation. In 11th International Conference on the
Mechanical and Physical Behaviour of Materials under Dynamic Loading. Les Ulis: EDP
Sciences, 2015, ISSN 2101-6275. ISBN 978-2-7598-1817-4.
Nano and Macro Mechanics NMM 2012. Praha: Czech Technical University in Prague,
Faculty of Civil Engineering, 2012, p. 35-42. ISBN 978-80-01-05097-2.
[P10] Gringer, J.: Influence of Bridge Structural Arrangement on the Noise Induced by Traffic.
In Workshop doktorand katedry betonovch a zdnch konstrukc. Praha: Czech
Technical University in Prague, Faculty of Civil Engineering, 2012, art. no. 7, ISBN 978-
80-01-05037-8. (in Czech).
[P11] Gringer, J. - Foglar, M.: Investigation of the Combined Effect of Fatigue and Aggressive
Environment on Concrete. In Concrete under Severe Conditions. Cachan: RILEM
Publications, 2013, p. 1065-1075. ISBN 978-2-35158-124-7.
[P12] Gringer, J. - Foglar, M.: Performance of specimens subjected to cyclic loading and
aggressive environment. In CCC 2013 - Concrete Structures in Urban Areas. Wroclaw:
Dolnoslaskie wydawnictwo edukacyjne, 2013, p. 300-303. ISBN 978-83-7125-229-7.
[P13] Gringer, J. - Foglar, M.: Influence of the long term exposure to aggressive environment
on the fatigue performance of concrete specimens. In Engineering Mechanics 2013.
Praha: stav termomechaniky AV R, 2013, p. 130-135. ISSN 1805-8256. ISBN 978-
80-87012-47-5.
[P14] Gringer, J. - Foglar, M.: The Influence of the Bridge Structural Arrangement on the
Distribution of the Noise Impact Induced by Traffic. In Engineering Mechanics 2013.
Praha: stav termomechaniky AV R, 2013, p. 107-114. ISSN 1805-8256. ISBN 978-
80-87012-47-5.
[P15] Gringer, J. - Foglar, M.: Experimental Investigation of Concrete Specimens under
Severe Environment. In Proceedings of the 4th Conference Nano & Macro Mechanics.
Praha: Czech Technical University in Prague, 2013, p. 35-42. ISBN 978-80-01-05332-4.
[P16] Gringer, J.: Fatigue Properties of Concrete Specimens Exposed to Aggressive
Environment. In PhD Workshop. Praha: Czech Technical University in Prague, Faculty
of Civil Engineering, 2013, art. no. 4, ISBN 978-80-01-05236-5. (in Czech).
[P17] Gringer, J.: Evaluation of increase in the deflections of concrete specimens due to cyclic
loading. In PhD Workshop - Proceedings. Praha: Czech Technical University in Prague,
Faculty of Civil Engineering, 2014, art. no. 5, ISBN 978-80-01-05471-0. (in Czech).
[P18] Gringer, J.: Impact testing of deteriorated concrete specimens. In PhD Workshop 2015
- Full Versions. Praha: Czech Technical University in Prague, Faculty of Civil
Engineering, 2015, art. no. 6, ISBN 978-80-01-05722-3.
[P19] Foglar, M. - Gringer, J.: Influence of cyclic loading on the deflection development of
concrete specimens. Stavebn obzor. 2015, vol. 2015, no. 4, art. no. 24, ISSN 1805-2576.
101
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102