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Manual: Assembly & Instruction

This document provides assembly instructions for a 3-in-1 all terrain robot that can be constructed as a rover, forklift, or gripper robot. It includes a parts list and step-by-step instructions for assembling the base module, attaching the tracks, and connecting the various gear and motor components. Additional sections provide overview information on the product, tools needed, and troubleshooting tips.

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nxoxe
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© © All Rights Reserved
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0% found this document useful (0 votes)
231 views

Manual: Assembly & Instruction

This document provides assembly instructions for a 3-in-1 all terrain robot that can be constructed as a rover, forklift, or gripper robot. It includes a parts list and step-by-step instructions for assembling the base module, attaching the tracks, and connecting the various gear and motor components. Additional sections provide overview information on the product, tools needed, and troubleshooting tips.

Uploaded by

nxoxe
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 52

Manual

Assembly & Instruction


CONTENTS

WIRED CONTROL BOX


Product Introduction P.1
Tools You May Need P.1
Mechanical Parts List P.1
Plastic Part P.2
Sticker P.2
Mechanical Assembly P.2

ATR
Product Introduction P.7
Mechanical Parts List P.8
Plastic Parts P.9
Modules Assembly P.10
How To Assemble Rover Robot P.25
How To Assemble Gripper Robot P.33
How To Assemble Forklift Robot P.40

How It Works P.47

Trouble Shooting P.49

Circuit Diagram P.49


WIRED CONTROL BOX
Product Introduction:
Product Introduction:

A 3 channel control box, use this controller to


move the robot forward, backward, turn left
or right, lift or lower.

Tools You May Need:

Diagonal Cutter Screwdriver 4xAA Batteries

Mechanical Parts List:

P1 Metal Plate P4 PC Board


Qty
Qty
2

P2 Tapping Screw
Qty
5
(3x7)
1

P3 Battery Holder
Qty

Red
1
Orange
Black

1
Plastic Part :

E
E

Sticker :

Mechanical Assembly:

4xAA Batteries

P3

2
2

2 1

E1

3
P2

E3

2
1
1

E4

3
4
1 2

P4

P4

4
5
P1x2 P2x2

6 07

12 08

E2

5
7 E5x2

E2

8
P2x2

1 1

2
2 2

Finished Product!

6
ATR
Product Introduction:
3 in 1 All Terrain Robot is a multifunctional tracked mobile robot.
By the wired remote controller, make your robot move forwards, backwards,
turn left or right. Also try to have the Rover conquer different terrain, the Forklift
lift the pallet or the Gripper grab.

By using the below 10 modules, assemble your own robot and transform
into 3 amazing models: Forklift, Rover and Gripper.

1 Base Module 2 Gearbox Module

to
tic Arm
wit
h
Robo ate
This uniconal
commpers
your

9
53
67
-0
TB
tic
Robom
This to co w i
Arm ate
munic persu
th your
comp
onalthrou gh
ter

Right Front Left Front Right Arm


3 Track Module 4 Track Module 5 Middle Track
Modules
6 Module

TB
-067
53
9

Left Arm
7 Module 8 Fork Modules 9 Link Module-A 10 Link Module-B

9
53
-067
TB

Rover Robot Gripper Robot Forklift Robot


7
Mechanical Parts List:

P1 Motor P2 Motor P3 Gear


Yellow Red
Qty Qty Qty
Black Black
2 1 2

P4 Gear(Grey) P5 Gear(Brown) P6 Gear(Yellow)

Qty Qty Qty

2 1 4

P7 Gear(Orange) P8 Gear(White) P9 Gear With Shaft

Qty Qty Qty

1 2 2

P10 Output Gear(Grey) P11 Tapping Screw(Short) P12 Tapping Screw(Long)


Qty Qty Qty

3 11
1
(2.6x6) (2.6x10)

P13 Tapping Screw P14 Hex Shaft P15 Round Shaft

Qty Qty Qty

14 1 3
(2.6x6)

P16 Steel Ball P17 PC Board

Qty Qty

1
1

8
Plastic Parts :

A B

C
D

X2
9
Modules Assembly:

Short Tracks Long Tracks

X2 X4
F2

F1 F1

Don't place tracks under high temperature, or expose under direct


sunlight to avoid distortion.

10
1 Base Module
1-1

Yellow Black

P1

9
53
67
-0
TB

P3 X2
1-2

A1

11
1-3 1-4
P8(White) P6
(Yellow) P4
(Grey)
P15
P6 P8 D15
(Yellow) (White) P15
P9
(White)

1-5 19
23

TB-067539 1-6

P4
(Grey)
21

D15
A3
P9
(White)

1 2

2
2

12
20
24
1-7
TB-067539

22

A2

2 1

2
P6 P6
(Yellow) (Yellow)
2
2
P8
D15 (White) D15

P4
(Grey)

P9 P9
(White) (White)

1-8
TB-067539
P12x4

C1 04

P11x1
C1 P12x1

13
1-9 1-11

31

30

Tips:Use your hand in


assistance to hold the parts
P12x2 firmly,and then screw the parts
tightly by the screwdriver.

A6 P13

C6

C6
P13

1-10 A10 D13

D13 D13

C5 A10
D13
P13

P13

C5

14
1-12

D9

D10
P12

P16

1-13

Long
Track

Long
Track

15
2 Gearbox Module
2-1

P17

B1
to
Arm h
o tic wit
s Rob ate
Thi municonal
comr pers
you

bo tic
s Ro m
Thi to co w i
Armnicate s
mu r perpu
th you
l com
onathrou gh
ter

2-2
Black

Red

P2

2-3 P15
P6
(Yellow)
P14 P7
P5 (Orange)
(Brown)
P6
D16 (Yellow)

16
2-4 P10(Grey)
P6 P7
(Yellow) (Orange)

P6
(Yellow)
P5
(Brown) D16
P10
(Grey)

2-5

D14

B2

P12x3

17
2-6 B10 2-7

P11

P11
B9

Red Black

2-8 Wired
Control
Box

Note:Parts B10 and B9 must be parallel.

18
2-9 1 Tips :Try and make it run smoothly.

2 Tips : Set parts B9 (B10) in the


position as shown below .

B10

B9

2-10

09 10

This Robot ic Arm to Thi s Robo tic Arm to


commu nicat e with communic ate wit h
your pe rsonal your pers onal

Thi s Robotic Thi s Robo Thi s Robotic


Arm to co m Arm to c o Arm to co m
munic ate wi municate municate w i
th your pers th your pe th your pers
ona l com pu ona l com ona l compu
ter thro ugh ter throu ter through

29 28
17 18

19
3 Right Front Track Module
3-1

B3
D13

A10 26

D13 D13
3-2 B3 A10 A10

3-5

B3
P13 C7
A9

Long Track
A9

3-3
This R obotic
your per A rm t
sona l compo communi cate
USB port, uter throug w ith
XP / V ista It i s comp atible h the
includ es operatin g syste with Windo ws
belo w
funct ions. m. Software

D3 16

3-4 B3 D3

13
P13
hT
si y
R uo
bo r op
to ep ,tr
ci sr tI
rA no si
m la oc
ot oc pm
oc m ta
m tup lbi
um re e
in ht tiw
ac r h
et guo iW
iw h n
ht eht wod
s
BSU .

D1 06

20
4 Left Front Track Module 4-1

B4
D13

27 A10

D13 D13
B4
4-2 A10 A10

4-5 Long Track

P13 B4
C7
A9

A9

4-3
D4
w ith
unicate
to comm ugh th e
tic A rm er thro Windo ws
This Robo nal comput with e
your perso It is compa tible . Softw ar
t,
USB por opera ting s ystem
XP / V ista low f unctions.
es be
includ

15

4
4-4
B4
D4

14
P13
Thi
you s
por r Rob
t, per otic
It son
is Arm
comal
com to
pat com
ible put
mu
witer thronic
h
Win ughate
dow thewith
s US
.
B

05 D2

21
5 Middle Track Modules 5-1
A4 C8

P13

C8 C8

A5

C8 P13

5-2 A4 Short Track

25

01

25

A5 Short Track

25

01

25

22
6 Right Arm Module 7 Left Arm Module

TB
-06 39
75 75
39 -06
TB

6-1 7-1
C10 C10

B8 B7
C9 C9

6-2 7-2

TB
-06 39
75 75
39 -06
TB

02 03

D11 D12

23
8 Fork Modules

D6

D5

B5

11

11

B6

9 Link Module-A 10 Link Module-B

C4 C3

A7 A8

24
How To Assemble Rover Robot:

Finished Product
1

Gearbox
Module

Base Module

Yellow Black
Black Yellow

Red Black

25
3

Right Front
Track Module

C2

D8
Left Front
Track Module

D7

4
Fork Modules

26
5

6 7

Link Link
Module-A Module-B
Right Arm Left Arm
Module Module

Don't reverse Link Module-A and Line Module-B.

27
8

2
1

28
9

2
1

29
10

Middle Track Module

2
Middle
Track Module
1

3
2

2 Adjust front track


modules in a proper position in order
to assemble with middle track modules.

11

Finished Product

30
Tips : Disassemble The Rover Robot
2

4
1
3

4
3

5
1
2
1

31
2
1

32
How To Assemble Gripper Robot:

Finished Product
1

Base Module

Gearbox
Module

C2

Yellow Black
Black Yellow

Red Black

33
3
Fork
Modules

4 Release 5 Release
Hook up Hook up

Front Right Front Left


Track Module Track Module

Link Link
Module-A Module-B

Don't reverse Link Module-A and Line Module-B.

34
6

1 1
2 2

35
7 Transform Right Arm Module

Transform Left
2 Arm Module

36
8
2 Adjust 2 wheels which are
Middle shown as illustrated below.
Track Module

2
3

1
Middle
Track Module

9
D7
D8

10

Finished Product
37
Tips : Disassemble The Gripper Robot

4
3

3
2

1
2
1

38
2
1

39
How To Assemble Forklift Robot:

Finished Product
1 Base Module

2 2 Adjust 2 wheels which are


shown as illustrated below.

3 2

2 Middle
Middle
Track Module
Track Module

3
C2

Gear Box
Module

40
4
Right Front
Left Front Track Module
Track Module

Adjust front track modules in a proper


position in order to assemble with
Gearbox module.
D7

D8

41
6

Fork Modules

42
8 9

Link Link
Module-A Module-B

Yellow Black
Black Yellow
Red Black

10 Transform 2 Arm Modules

Right Arm Left Arm


Module Module

43
11

Right Arm
Left Arm Module
Module

12 Cut out the cardboard pallet


as illustrated on the package
for your Forklift.

13

Cardboard
Pallet

Cardboard
Pallet

Finished Product
44
Tips:Disassemble The Forklift Robot:

4
3

3
2

4
1
1

45
2
1

46
HOW IT WORKS
1.Push any lever on the wired controller to start operation.
2.Each robot has 10 different movements as shown below:

ROVER ROBOT
Backward Left turn Right turn 360 left
Forward turn around

360 right
turn around Back left turn Back right turn Up / Down Down / Up

47
GRIPPER ROBOT
Forward Backward Left turn Right turn 360 left
turn around

360 right Back left turn Back right turn


turn around Open / Close Close / Open

FORKLIFT ROBOT
Right turn 360 left
Forward Backward Left turn turn around

360 right
turn around Back left turn Back right turn Up Down

48
3.The Gearbox Module equipped with safety gear, when user pushs the lever
over its maximum position, gearbox will make ''da, da, da'' sound.
4.To extend the life of gearbox, release the buttons once you hear the safety
gear emit ''da, da, da'' sound.

TROUBLE SHOOTING
1.Ensure all wirings are correct. (please refer page 25, 33, 43)
2.If ATR does not have any response to the wired controller, please check if
batteries are placed in correct polarity. (please refer page 2)
Also make sure the connector of battery compartment plug to PC board
no problem. (please refer page 4)
3.If ATR moves wrong direction, please check page 25,33,43.

CIRCUIT DIAGRAM
M1

M3

M2

M1 SW M2 SW +3V -3V
SW3 SW3
LEFT RIGHT BATTERY BATTERY

Wired Control Box


M1

M3

M2

M1 M3 M2
+ - -

M M M

- + +

ATR
49
ROVER
ROBOT

GRIPPER
ROBOT

FORKLIFT
ROBOT

Removal and replacement of batteries should be carried out by an adult or under adult
supervision.
Do not attempt to recharge non-rechargeable batteries. Rechargeable batteries must be
removed from the toy before recharging.
Avoid short circuiting the contacts in the battery compartment or the battery terminals.
Remove exhausted batteries from the product to avoid leakage.
Do not mix used batteries and new batteries or batteries of different types.
Use of rechargeable batteries or mercury oxide batteries are not recommended for this product.

435000536N

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