Amp - Standard Terminals and Splices
Amp - Standard Terminals and Splices
Product Facts Nylon Insulation. Nylon Basic Terminal Material. The basic terminal
Pre-insulated terminal sleeve has high dielectric is constructed of fine grade high conductivity
strength. copper per ASTM B-152 and tin-plated per
designed for uniform relia- ASTM B-545. Basic material for Spring
bility in most difficult cir - Spade Tongue Terminals is phosphor
bronze per ASTM B-139 and tin-plated per
cuit environments ASTM B-545. AMPs special plating process
PIDG Terminals consist of creates durable corrosion resistance to salt
spray and most chemical fumes.
tin plated copper or tin
plated phosphor bronze Color Coding. Terminal insulation is
body for spring spades with color-coded by wire range to prevent
errors during installation.
a copper sleeve and insula-
tion sleeve fitted over ter -
minal barrel
Design of the tool dies and
construction of the terminal
allows for uniform insula-
tion thickness under crimp-
ing pressure, transmitting Copper Sleeve. The specially
this pressure evenly to the designed copper sleeve, fitted over the
terminal barrel, provides circumferen-
center of the crimp area Serrations. tial insulation support to the wire and
Serrations inside allows the wire to be bent in any direc-
The AMP Mated barrel provide maxi- tion, without fraying the wires insula -
mum contact and tion or breaking the conductor.
Tool/Terminal Concept tensile strength after
crimping.
AMP compression crimping Funnel Ramp Entry. Prevents a turned
produces crimps for a given back strand and permits rapid wire inser-
tion during high speed production.
size wire and terminal that
are alike in appearance and Temperature Rating: 105C Max. Note: Over size expansions are provided in vinyl insulation only.
performance
Terminal and crimping tool AMP PIDG Terminals AMP PIDG Nylon Butt Window Splice
are designed as uniform (Use PIDG Tooling) (Use PIDG Tooling)
matched devices AMP AMP
LR7189 LR7189
Dies are precision- Wire Listed Certified Wire Listed Certified
Range Range
engineered from the finest
22-16 22-16 Solid or Stranded 22-16 22-16 Stranded or Solid
hard-metal alloys 16-14 16-14 Solid or Stranded 300 V Max., 105C. Max. 1 16-14 16-14 Stranded or Solid 300 V Max., 105C. Max.
Crimping pressure is con- 12-10 12-10 Solid or Stranded 12-10 12-10 Stranded or Solid
trolled by a ratchet device on
Note: 22-16 terminals are stamped 22-18 in accordance Note: 22-16 splices are stamped 22-18 in accordance
the hand tool or a correspond- with MIL-T-7928. with MIL-T-7928.
ing pre-calibration in the 1
UL& CSA Nylon
crimping jaws of AMP auto -
mated crimping machines
Table of Contents
The Crimp Terminals
When done properly, Ring Tongue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
crimping pressure can nei- Ring Tongue (Vinyl) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
ther overstress nor under- Ring Tongue (Insulation Restricting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-17
stress the terminal barrel Ring Tongue 90 Bend and Rectangular Tongue 90 Bend (Insulation Restricting) . . . . . . . . . . . . . . . . . . . . . . 18
machined dies fully bottom Rectangular Tongue. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19, 20
to the precise crimp height Rectangular Tongue (Insulation Restricting) and Spade Tongue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21, 22
Resulting termination is Flanged Spade Tongue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
free of contamination Short Spring Spade Tongue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Resistant to shock and criti- Long Spring Spade Tongue. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
cal environments Slotted Ring Tongue and Hook Tongue. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Tensile strength approach- Multiple Stud and Offset Ring Tongue. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
es that of the wire itself Offset Ring Tongue (Insulation Restricting). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
PIDG Terminals meet or exceed Shur-Plug Terminal and 3-Way Connector Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
the requirements of MIL-T- Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7928, Type II, Class 1 and 2
Splices
Refer to AMP Qualified
Butt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Products for Military Appli-
Butt Step Down Adapter Inserts and Knife Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
cation, Catalog 73-159 for
Military Specification
Number to AMP Part
Number cross reference
7
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.amp.com
metric equivalents.
Catalog 82042
Standard Terminals and Splices Revised 8-00
8
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.amp.com
metric equivalents.
Catalog 82042
Standard Terminals and Splices Revised 8-00
9
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.amp.com
metric equivalents.
Catalog 82042
Standard Terminals and Splices Revised 8-00
10
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.amp.com
metric equivalents.
Catalog 82042
Standard Terminals and Splices Revised 8-00
11
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.amp.com
metric equivalents.
Catalog 82042
Standard Terminals and Splices Revised 8-00
12
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.amp.com
metric equivalents.
Catalog 82042
Standard Terminals and Splices Revised 8-00
Ring Tongue
Terminals (Continued)
13
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.amp.com
metric equivalents.
Catalog 82042
Standard Terminals and Splices Revised 8-00
14
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.amp.com
metric equivalents.
Catalog 82042
Standard Terminals and Splices Revised 8-00
15
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.amp.com
metric equivalents.
Catalog 82042
Standard Terminals and Splices Revised 8-00
16
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.amp.com
metric equivalents.
Catalog 82042
Standard Terminals and Splices Revised 8-00
17
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.amp.com
metric equivalents.
Catalog 82042
Standard Terminals and Splices Revised 8-00
18
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.amp.com
metric equivalents.
Catalog 82042
Standard Terminals and Splices Revised 8-00
19
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.amp.com
metric equivalents.
Catalog 82042
Standard Terminals and Splices Revised 8-00
20
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.amp.com
metric equivalents.
Catalog 82042
Standard Terminals and Splices Revised 8-00
21
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.amp.com
metric equivalents.
Catalog 82042
Standard Terminals and Splices Revised 8-00
22
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.amp.com
metric equivalents.
Catalog 82042
Standard Terminals and Splices Revised 8-00
23
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.amp.com
metric equivalents.
Catalog 82042
Standard Terminals and Splices Revised 8-00
24
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.amp.com
metric equivalents.
Catalog 82042
Standard Terminals and Splices Revised 8-00
25
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.amp.com
metric equivalents.
Catalog 82042
Standard Terminals and Splices Revised 8-00
26
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.amp.com
metric equivalents.
Catalog 82042
Standard Terminals and Splices Revised 8-00
27
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.amp.com
metric equivalents.
Catalog 82042
Standard Terminals and Splices Revised 8-00
28
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.amp.com
metric equivalents.
Catalog 82042
Standard Terminals and Splices Revised 8-00
Shur-Plug Terminal
3-Way Connector
Terminal Material Related Product Data
Insulation Nylon, UL 94V-2 Insulation Color Code pg. 4
Terminal Body and Metallic Packaging Quantities pg. 4
Sleeve Copper per ASTM B-152 Performance Specifications
Rivet Brass per QQ-B-626 pgs. 4 & 5
Plating Tin per ASTM B-545 Application Tooling pg. 72
29
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.amp.com
metric equivalents.
Catalog 82042
Standard Terminals and Splices Revised 8-00
30
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.amp.com
metric equivalents.
Catalog 82042
Standard Terminals and Splices Revised 8-00
Tapetronic only.
31
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.amp.com
metric equivalents.
Catalog 82042
Standard Terminals and Splices Revised 8-00
Dimensions Wire
Wire Size Splice Part Numbers
Material Insulation
Circular Mils W L Insulation
Thickness Diameter Loose Piece Tape Mounted
[mm2] Max. Color Max.
.203 .878 .125
22-16 Red 320555*
.031 5.16 22.30 3.18
509-3,260 0.79 .203 .878 .140
[0.26-1.65] Red 32446* 2-32446-1
5.16 22.30 3.56
.203 .878 .150
16-14 Blue 320566*
.031 5.16 22.30 3.81
2,050-5,180 0.79 .203 .878 .170
[1.04-2.62] Blue 32448*
5.16 22.30 4.32
.281 1.234 .230
12-10 Yellow 320620*
.040 7.14 31.34 5.84
5,180-13,100 1.02 .281 1.260 .250
[2.62-6.64] Yellow 35762*
7.14 32.00 6.35
*Available in small packaging quantities.
32
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.amp.com
metric equivalents.
Catalog 82042
Standard Terminals and Splices Revised 8-00
PIDG FASTON
Product Facts Nylon Insulation. Nylon Basic Terminal Material. The basic terminal
Pre-insulated terminal sleeve has high dielectric is constructed of fine grade high conductivity
strength. brass per ASTM B-36 or phosphor bronze
designed for uniformed per ASTM B-139. The brass terminal is either
reliability in most difficult unplated or tin-plated per ASTM B-545.
The phosphor bronze terminal is tin-plated per
circuit environment ASTM B-545. AMPs special plating process
Consists of an unplated or creates durable corrosion resistance to salt
spray and most chemical fumes.
tin-plated brass body or a
tin-plated phosphor bronze Color Coding. Terminal insulation is
body with a specially color-coded by wire range to prevent
errors during installation.
designed copper sleeve
and insulation sleeve fitted
over the terminal barrel
Design of the tool dies and
construction of the terminal Copper Sleeve. The specially
permits uniform insulation designed copper sleeve,
thickness under crimping fitted over the terminal barrel,
provides circumferential
pressure, transmitting this insulation support to the
pressure evenly to the cen- wire and allows the wire to
be bent in any direction,
ter of the crimp area without fraying the wires
insulation or breaking
The AMP Mated the conductor.
Tool/Terminal Concept
Funnel Ramp Entry. Serrations. Serrations inside
AMP compression crimping Prevents a turned back strand and barrel provide maximum contact
rapid wire insertion during high
produces crimps for a given speed production.
and tensile strength after crimping.
33
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.amp.com
metric equivalents.
Catalog 82042
Standard Terminals and Splices Revised 8-00
34
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.amp.com
metric equivalents.
Catalog 82042
Standard Terminals and Splices Revised 8-00
Receptacles (Continued)
35
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.amp.com
metric equivalents.
Catalog 82042
Standard Terminals and Splices Revised 8-00
36
Dimensions are shown for reference Dimensions are in inches and Specifications subject to change. Technical Support Center
purposes only. millimeters unless otherwise 1-800-522-6752
specified. Values in brackets are www.amp.com
metric equivalents.