1

FACULTY INCHARGE- TECHNICIAN/L.A.

DR. P.K. SINGH

MR. ANIL KR. SINGLA MR. MADAN MOHAN

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INDEX
SR. EXPERIMENT NAME PAGE
NO. NO.
1 Study the working of single acting cylinder with 3/2 NC valve with the help 4-6
of automation studio.
2 Study the working of single acting cylinder with 3/2 NC valve and pressure 7-9
indicator with the help of automation studio.
3 Study the working of double acting cylinder with two 3/2 NC valve with the 10-12
help of automation studio.
4 Study the working of double acting cylinder with two 3/2 NC valve and 5/2 13-15
way valve with the help of automation studio
5 Study the working of double acting cylinder with two 3/2 NC valve and 5/2 16-19
way NC valve operated by cylinder itself with the help of automation
studio
6 Study the working of double acting cylinder with two 3/2 NC valve and 5/2 20-23
way valve operated by cylinder itself with the help of automation studio
7 Study the working of double acting cylinder operated by 3/2 NC valve with 24-27
the help of automation studio.
8 Study the working of double acting cylinder with 3/2 NC valve, 5/2 way 28-30
valve, double connection accumulator, variable non return throttle valve
with the help of automation studio.

9 31-33
Study of unit with the help of automation studio.
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10 34-36
Study of OR UNIT unit with the help of automation studio.
11 37-39
Study of YES unit with the help of automation studio.
12 40-43
Study of NO unit with the help of automation studio .
13 44-47
Study of MAMORY unit with the help of automation studio .
14 Study the working of double acting cylinder with solenoid valve with the 48-52
help of automation studio.
15 Study the working of double acting cylinder with OR unit with the help of 53-55
automation studio.
16 Study the working of double acting cylinder with control button with the 56-59
help of automation studio.
17 Study the working of CAD diagram with the help of automation studio. 61-63
18 Study the working of MMI numeric command box with the help of 64-67
automation studio.

19 Study the working of MMI numeric command box and maintained push 68-72
button with CAD diagram with the help of automation studio.
20 Study the working of check valve with the help of automation studio.. 73-76
21 Study of slider type potentiometer with the help of automation studio. 77-79
22 Study the working of plotter with the help of automation studio. 80-84
23 Study the working of links and circuits with the help of automation 85-88
studio.
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AUTOMATION STUDIO
(LAB MANUALS)
EXPERIMENT- 1
AIM- Study the working of single acting cylinder with 3/2 NC way valve with the
help of automation studio.

PROCEDURE-

(1) Select the pneumatic library.............

(2) Select single acting cylinder with spring return and 3/2 NC way valve from the
library..............
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push button
single acting cylinder with
spring return

3/2 way NC valve

(3) Now connect the port of cylinder with 3/2 NC valve..........

3/2 way NC
valve single acting cylinder
with spring return
push button

flow line

(4)Select the pneumatics power source and exhaust valve from the library and
connect with 3/2 way NC valve as shown in fig..................
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3/2 way NC valve

push button single acting cylinder
with spring return

pneumatic
power source

flow line

exhaust valve

(5) Now go to simulation and push the 3/2 way NC valve push button ..........

3/2 way NC valve

single acting cylinder
push button with spring return

pneumatic
power source

exhaust valve
flow line
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EXPERIMENT- 2
AIM- study the working of single acting cylinder with 3/2 NC valve and pressure
indicator with the help of automation studio

PROCEDURE-

(1) Select the pneumatic library...............

(2) Select single acting cylinder with spring return and 3/2 NC valve from the
library..............
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push button
single acting cylinder with
spring return

3/2 way NC valve

(3) Now connect the port of cylinder with 3/2 NC valve....................

3/2 way NC valve

single acting cylinder
with spring return
push button

flow line
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(4)Select the pressure indicator, pneumatics power source and exhaust valve
from the library and connect as shown in fig. below...........

push button
pressure
indicator single acting cylinder
with spring return

pneumatic power
source

exhaust valve 3/2 way NC valve

flow line

(5) Now go to simulation and push the 3/2 NC way valve push button ...............

push button Pressure Single acting cylinder

indicator with spring return

pneumatic power
source

exhaust valve
3/2 way NC valve flow line
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EXPERIMENT-3
AIM- study the working of double acting cylinder with two 3/2 NC valve with the
help of automation studio

PROCEDURE-

(1) Select the pneumatic library..........

(2) Select double acting cylinder and two 3/2 NC valve from the library ..........
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double acting cylinder

push button

3/2 way NC valve

(3) Now connect the flow lines as shown in fig. below.......

double acting cylinder

push button

flow line

3/2 way NC valve

(4) Connect power source and exhaust valve with 3/2 NC valves ............
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push button double acting

cylinder

pneumatic power
source

3/2 way NC valve

exhaust valve flow line

(4) Now go to simulation and push the 3/2 way NC valve ..............

push button double acting

cylinder

pneumatic power
source

exhaust valve flow line

3/2 way NC valve
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EXPERIMENT-4
AIM- Study the working of double acting cylinder with two 3/2 NC valve and 5/2
way valve with the help of automation studio.

PROCEDURE-

(1) Select the pneumatic library.............

(2) Select double acting cylinder ,5/2 way valve and two 3/2 NC valves from the
library as shown in fig. below...............
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double acting cylinder

push button

3/2 way NC valve

3/2 way NC valve 5/2 way NC valve

(3) Connect the flow lines as shown in fig. below...........

double acting cylinder

push button

3/2 way NC valve

3/2 way NC valve flow line 5/2 way NC valve

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(4) Connect the power sources and exhaust valves as shown in fig. below......

push button
double acting cylinder
pneumatic
power source

3/2 way NC valve

flow line
exhaust valve 5/2 way NC valve

(5) Now go to simulation and push 3/2 way NC valve ..............

push button double acting

cylinder

pneumatic
power source

3/2 way NC valve

exhaust valve
flow line 5/2 way NC valve
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EXPERIMENT-5
AIM- Study the working of double acting cylinder with two 3/2 NC valve and 5/2
way NC valve operated by cylinder itself with the help of automation studio

PROCEDURE-

(1) Select the pneumatic library............

(2) Select double acting cylinder, 5/2 way valve and two 3/2 NC valves from the
library and connect as shown in fig. below..............
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3/2 way NC valve

double acting cylinder

5/2 way NC valve

3/2 way NC valve

(3) Select the maximum limit of cylinder and connect with 3/2 NC valve.............

maximum extension double acting cylinder

3/2 way NC valve

5/2 way NC valve

3/2 way NC valve

(4) Connect the flow lines as shown in fig . below..........

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3/2 way NC valve

double acting cylinder

flow line

3/2 way NC valve 5/2 way NC valve

(5) Connect the power sources and exhaust valves as shown in below fig............

pneumatic power source

exhaust valve
double acting cylinder

push button flow line

3/2 way NC valve

5/2 way NC valve
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(6) Go to simulation and push 3/2 way NC valve..........

double acting cylinder

push button

flow line

pneumatic power source

5/2 way NC valve

exhaust valve 3/2 way NC valve
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EXPERIMENT-6
AIM- Study the working of double acting cylinder with two 3/2 NC way valve and
5/2 way valve operated by cylinder itself with the help of automation studio

PROCEDURE-

(1) Select the pneumatic library..........

(2) Select double acting cylinder, 5/2 way valve and two 3/2 NC valves from the
library ..................
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double acting cylinder

3/2 way NC valve

5/2 way NC valve

(3) Select the maximum limit of piston of cylinder and touch with 3/2 NC valve ....

maximum extension

double acting cylinder

3/2 way NC valve 5/2 way NC valve

(3) Connect the flow lines as shown in fig. below................

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double acting cylinder

3/2 way NC
5/2 way NC valve

flow line

(4) Connect the pneumatics power sources and exhaust valves as shown in below
fig............

pneumatic power source

exhaust valve double acting cylinder

3/2 way NC valve

5/2 way NC valve

flow line
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(4) Start the simulation and push 3/2 way NC valve ................

pneumatic power source

exhaust valve
double acting cylinder

3/2 way NC valve

5/2 way NC valve

flow line
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EXPERIMENT-7
AIM- Study the working of double acting cylinder operated by 3/2 NC valve with
the help of automation studio.

PROCEDURE-

(1) Select the pneumatic library..............

(2) Select two double acting cylinder, two 5/2 way valves, four 3/2 NC valves from
the library ..............
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double acting
cylinder

3/2 way NC valve 5/2 way NC valve

(3) Select the maximum extension of piston of cylinder and connect with each 3/2
way NC valves............

maximum extension

double acting
cylinder

5/2 way NC valve

3/2 way NC valve
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(4) Connect the flow lines as shown in fig..............

double acting cylinder

3/2 way NC valve

flow line

5/2 way NC valve

(4) Connect the power source and exhaust valve as shown in fig. below...........

exhaust valve pneumatic power source

double acting cylinder

3/2 way NC valve

flow line

5/2 way NC valve

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(6) Go to simulation and push 3/2 way NC valve as shown in fig. below..............

pneumatic power source

exhaust valve double acting cylinder

3/2 way NC valve

flow line

5/2 way NC valve

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EXPERIMENT-8
AIM- Study the working of double acting cylinder with 3/2 NC valve, 5/2 way valve
double connection accumulator, variable non return throttle valve with the help
of automation studio

PROCEDURE-

(1) Select the pneumatic library................

(2) Select double acting cylinder, 3/2 NC valve, 5/2 way valve, double connection
accumulator, variable non return throttle valve from the library..............
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double acting cylinder

variable non
return throttle
valve

2- connection
accumulator
3/2 way NC
valve 5/2 way NC valve

(3) Connect the flow lines as shown in below fig............

double acting variable non return

cylinder throttle valve

2- connection
accumulator

5/2 way NC valve flow line

3/2 way NC valve
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(4) Connect the pneumatics power sources and exhaust valves as shown in fig.
below..................

double acting cylinder variable non return

throttle valve

push button
2- connection
accumulator

flow line

exhaust valve 5/2 way NC valve

pneumatic power source

(5) Go to simulation and push 3/2 way NC valve..............

variable non return

double acting cylinder
throttle valve

push button 2- connection

accumulator

flow line

exhaust valve pneumatic power source 5/2 way NC valve

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EXPERIMENT- 9

AIM- study of unit with the help of automation studio.

PROCEDURE-

(1) Select the pneumatic library...............

(2) Select the two 3/2 NC valves, and unit and pressure indicator from the
library.....................
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pressure indicator

3/2 way NC valve And unit

(3) Connect the flow lines and power source and exhaust valves as shown in
below fig.............

push button flow line

pressure indicator

pneumatic
power source

exhaust valve 3/2 way NC valve And unit

(4) Go to simulation button and push the pushbutton of 3/2 NC valve......

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TRUTH TABLE

INPUT 1 INPUT 2 OUTPUT

0 0 0
0 1 0
1 0 0
1 1 1

push button flow line

pressure indicator

pneumatic
power source

exhaust valve
3/2 way NC valve And unit
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EXPERIMENT-10
AIM- Study of OR unit with the help of automation studio.

PROCEDURE-

(1) Select the pneumatic library................

(2) Select two 3/2 NC valves, yes unit and pressure indicator from the
library.....................
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push button
pressure indicator

3/2 way NC valve OR unit

(3) Connect the flow lines and power source and exhaust valves as shown in
below fig.............

flow line
push button pressure indicator

pneumatic
power
source

OR unit
exhaust valve 3/2 way NC valve
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(4) Go to simulation button and push the pushbutton of 3/2 NC valve......

TRUTH TABLE

INPUT 1 INPUT 2 OUTPUT

0 0 0
0 1 1
1 0 1
1 1 1

push button flow line

pressure indicator

pneumatic power
source

exhaust valve 3/2 way NC valve

OR unit
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EXPERIMENT-11
AIM- Study of YES unit with the help of automation studio.

PROCEDURE-

(1) Select the pneumatic library.................

(2) Select two 3/2 way NC valve, YES unit and pressure indicator from the
library.....................
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YES unit
pressure
indicator

3/2 way NC valve

`(3)Connect the flow lines and power source and exhaust valves as shown in
below fig.............

push button 3/2 way NC valve

pressure indicator

pneumatic
power source

exhaust valve
YES unit
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(4) Go to simulation button and push the pushbutton of 3/2 NC valve......

TRUTH TABLE

INPUT A INPUT B OUTPUT

0 0 0
0 1 0
1 0 0
1 1 1

pneumatic power source push button pressure indicator

exhaust valve

3/2 way NC valve YES unit

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EXPERIMENT-12
AIM- Study of NO unit with the help of automation studio .

PROCEDURE-

(1) Select the pneumatic library.................

(2) Select double acting cylinder ,3/2 way NC valve, NO unit and 5/2 way NC valve
from the library.....................
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double acting cylinder

NO unit

3/2 way NC valve

5/2 way NC valve

(3) Connect the flow lines as shown in below fig.

double acting cylinder

push button

NO unit

3/2 way NC valve 5/2 way NC valve

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(3) Connect pneumatic power sources and exhaust valves as shown in fig.
below...

push button double acting cylinder

pneumatic power
source

NO unit

exhaust valve 3/2 way NC valve 5/2 way NC valve

(4) Go to simulation button and push the pushbutton of 3/2 NC valve......

TRUTH TABLE

INPUT 1 INPUT 2 OUTPUT

0 0 0
0 1 1
1 0 0
1 1 0
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double acting cylinder

push button

pneumatic power source

NO unit

exhaust valve 5/2 way NC valve

3/2 way NC valve
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EXPERIMENT-13
AIM- Study of MEMORY unit with the help of automation studio .

PROCEDURE-

(1) Select the pneumatic library.................

(2) Select two NC valves, memory unit and two pressure indicator from the
library..........
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pressure indicator
memory unit
3/2 way NC valve

(3) Connect the flow lines as shown in below fig...........

flow line pressure indicator

memory unit

3/2 way NC valve

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(3) Connect pneumatic power sources and exhaust valves as shown in fig.
below..........

pneumatic power source

pressure indicator

exhaust valve 3/2 way NC valve memory unit

(4) Go to simulation button and push the pushbutton of 3/2 NC valve......

LI SI RI P1 NI
1 0 0 NC PO
1 1 0 1 0
1 0 1 0 1
1 1 1 0 1
0 0 0 0 0
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NC= No change

PO= Positive output

push button pneumatic power source

pressure indicator

exhaust valve memory unit

3/2 way NC valve
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EXPERIMENT-14
AIM- study the working of double acting cylinder with solenoid valve with the
help of automation studio.

PROCEDURE-

(1) Select the pneumatic library..............

(2) Select double acting cylinder ,5/2 way valve and two 3/2 way NC valves from
the library as shown in below fig..................
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double acting cylinder

5/2 way NC valve

3/2 way NC valve

(3) Convert 3/2 way NC valve into solenoid ac ,dc valve.............

double acting cylinder

solenoid ac ,dc valve

5/2 way NC valve

(4) Connect the flow lines and power source and exhaust valves as shown in
below fig.............
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double acting cylinder

solenoid ac ,dc valve

5/2 way NC valve

pneumatic power source

exhaust valve

(5) Go to electrical control and select the power supply of 12v and 0v from the
library .............

0 volt supply
double acting cylinder 12 volt supply

solenoid ac ,dc valve

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(6) Select push button ,open contact ,coil and solenoid from the library and
connect as shown below fig..................

12 volt supply 0 volt supply

solenoid
open contact

(7) Make link of coil with open contact and solenoid with solenoid valve as
shown in fig. below..............
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link solenoid with solenoid valve

link coil with open contact

(4) Go to simulation and push the pushbutton of 3/2 NC valve......

push button

double acting cylinder

solenoid ac ,dc valve

pneumatic power source

exhaust valve
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EXPERIMENT-15
AIM- Study the working of double acting cylinder with OR unit with the help of
automation studio.

PROCEDURE-

(1) Select the pneumatic library..............

(2) Select double acting cylinder ,OR unit ,5/2 way NC valve and three 3/2 way NC
valves from the library as shown in below fig.............
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double acting cylinder

5/2 way NC valve

3/2 way NC valve

OR unit

(3) Connect the flow lines as shown in below fig...............

OR unit
double acting cylinder

5/2 way NC valve

3/2 way NC valve

flow line
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(3) Connect pneumatic power sources and exhaust valves as shown in fig.......

pneumatic power source OR unit double acting cylinder

exhaust valve

3/2 way NC valve

flow line

(4) Go to simulation and push the pushbutton of 3/2 NC valve......

OR unit
double acting cylinder
push button

pneumatic power source 5/2 way NC valve

exhaust valve
flow line 3/2 way NC valve
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EXPERIMENT-16
AIM- study the working of double acting cylinder with control button with the
help of automation studio.

PROCEDURE-

(1) Select the pneumatic library................

(2) Select double acting cylinder ,4/2 way no valve from the library as shown in
below fig..............
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double acting cylinder

4/2 way no valve

(3) Convert 4/2 way no valve into solenoid valve as shown in below
fig.................

double acting cylinder

solenoid valve
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(4) Connect the flow line and power supply , reservoir as shown in fig
below...........
rw

double acting cylinder

solenoid valve

hydraulic power source

reservoir

(5) Select control buttons from the library as shown fig.............

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momentary push button

maintained push button

(6) Make the link of control button with solenoid valve as shown in fig
below............

link with momentary link with maintained

push button push button

(7) Now go to simulation and push control button as shown in fig..............

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push momentary push

button to forward direction

push maintained push button

to backward direction
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EXPERIMENT-17
AIM- Study the working of CAD diagram with the help of automation studio

PROCEDURE-

(1) Select the hydraulic library................

(2) Draw a cylinder with movable piston rod as shown in fig..........

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draw section view of cylinder with

the help CAD tools and assemble
the drawing

(3) Select MMI numeric command box .............

select digital
command box
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(4) Now double click the piston and go to linear motion and change the value
of horizontal translation and corresponds variable limit ..........

change the title of the

command box

(4)Now go to simulation and put some value of % in command box........

Put value in command box

+ Enter
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EXPERIMENT-18
AIM- Study the working of MMI numeric command box with CAD diagram with
the help of automation studio.

PROCEDURE-

(1) Select the hydraulic library..............

(2) Draw CAD diagram as shown in fig ..............

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Draw diagram with CAD tools

(3) Assemble the diagram ...........

Assemble the diagram

(4) Fill the color in the diagram.................

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(5) Now select MMI numeric command box and connect all parts..............

MMI numeric
command box

(6) Now go to simulation and put some value of degree(0-90) in the command
box.....
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put value in command box

+ Enter
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EXPERIMENT-19
AIM- Study the working of MMI numeric command box and maintained push
button with CAD diagram with the help of automation studio.

PROCEDURE-

(1) Select the hydraulic library .........

(2) Draw CAD diagram as shown in fig ..............

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draw diagram
with CAD tools

(3) Select MMI numeric command boxes...............

Select MMI
numeric
command boxes
maintained push
button

(4) Change the title of command boxes..............

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Change the title of

command boxes

(5) Double click on line and change the values of blinking properties......

(6) Now double click on other line and change the values of scaling properties
......
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(7) Assemble the all diagram and change the rotation properties...........

(8) Now go to simulation and put some value in command boxes.........

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put some value in

command box
+Enter
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EXPERIMENT-20
AIM-Study the working of check valve with CAD diagram with the help of
automation studio.

PROCEDURE-

(1) Select the hydraulic library .........

(2) Select flow valve, check valve, relief valve , 4/2 way no valve hydraulic pump,
reservoir, pressure valve as shown in fig ..............
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(3)Connect all parts as shown in fig.........

(4)Draw diagram with the help of CAD tools......

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(5) Change the scaling properties......

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(5) Now go to simulation ........

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EXPERIMENT-21
AIM-Study of slider type potentiometer with CAD diagram with the help of
automation studio.

(1) Draw the diagram with the help of CAD tools as shown in fig. below........

(2) Select slider type potentiometer for the library..........

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(3) Change the translation properties and make link with course piston as shown in
fig..........

(4) Change the rotation properties and make link with rotation as shown in fig .........
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(5) Now go to simulation and change the position of slider type potentiometer.................

Change the position of

rotation Change the position of
course piston
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EXPERIMENT-22
AIM-Study the working of plotter with the help of automation studio.

PROCEDURE-

(1) Select the hydraulic library .........

(2) Select double acting cylinder , 4/2 way no valve as shown in fig ..............
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(3) Select the hydraulic power source and hydraulic reservoir and connect as
shown in fig..............

(4) Select the push buttons from the library...........

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(5) Make the link of push buttons with 4/2 way on valve............

(6) Select plotter from the library...............

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(7) To draw the plot of double acting cylinder, select the rod side flow from
the list and click on ok...........

(8) Now go to simulation and push the push button regularly.............

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EXPERIMENT-23
AIM-Study the working of links and circuits with the help of automation
studio.

PROCEDURE-

(1) Select the hydraulic library .........

(2) Select double acting cylinder , 4/2 way no valve ,pressure valve ,hydraulic
pump with shaft, electric motor, filter and pressure relief valve as shown in fig
..............
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(3) Connect all components as shown in fig................

(4) Select power sources and single phase motor and make link with motor.......
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(5)Select power supply 0 volt and 24 volts, pushbutton, normally open contact
solenoid ac/dc from the library.............

(6) Now go to simulation and push the pushbutton...............

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