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Continuous Sampling Plan

1. Quality control inspects workstations according to a Continuous Sampling Plan, checking a set number of pieces based on production quantity and agreed quality level. 2. For example, if 45 pieces are produced in an hour, 25 pieces would be checked. If no defects are found, every 5th piece is then checked until a defect is discovered, at which point checking reverts to every piece. 3. Pieces with no defects pass to the next operation, while production quantity determines sample size and acceptable quality levels according to provided tables.

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191 views

Continuous Sampling Plan

1. Quality control inspects workstations according to a Continuous Sampling Plan, checking a set number of pieces based on production quantity and agreed quality level. 2. For example, if 45 pieces are produced in an hour, 25 pieces would be checked. If no defects are found, every 5th piece is then checked until a defect is discovered, at which point checking reverts to every piece. 3. Pieces with no defects pass to the next operation, while production quantity determines sample size and acceptable quality levels according to provided tables.

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Anonymous wA6NGuyklD
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1.

The WIP at the critical workstation is inspected as per Continuous


Sampling Plan (CSP) .
2. The value of i is based on number of units produced in a production
interval and the agreed CSP-AQL. (The QC at critical workstation inspects
for all operations performed between previous CIS and the current CIS.)

For example if the number of pieces produced in one hour at the CIS is
45, then sample frequency is D, 26-65 pcs. Based on CSP-AQL of 2.5, this
corresponds to 25.Which means; QC will check 25 consecutive pieces at
this workstation.

3. If QC doesnt find any defect in the number of pieces checked, for the next lot
of pcs produced in one hour, he checks the value of f (For CSP-AQL 2.5, D,
this value would be 1 in every 5 pieces). The moment there is even one defect,
QC reverts to checking the value of consecutive i pieces.

4. For all pieces, which have no defects the garments are passed to the next
operation.

(Table I)

Sample Frequency
Number of Units (f)
Produced in a Production
Interval Code Letters

2-8 B
9-25 C
26-65 D
66-110 E
111-180 E
181-300 E
301-500 F
501-800 F
801-1300 F
1300-3200 G
3201-8000 H
8001-22000 I
22001-110000 J
110000-UP K

(Table 2)
CSP-Acceptable Quality Levels(CSP -AQL)
2.5 4 6.5 10
Sample Frequency f (i)
Code Letters
A 1\2 10 6 5 3
B 1\3 16 10 7 5
C 1\4 21 13 9 6
D 1\5 25 15 11 7
E 1\7 31 18 13 8
F 1\10 38 22 16 10
G 1\15 46 27 19 12
H 1\25 57 33 23 14
I 1\50 72 42 29 18
J 1\100 89 52 36 22
K 1\200 106 62 46 22

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