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G. Screw Conveyor Fix

The screw conveyor (SC-301) transports CaCl2 from the centrifuge (CF-301) to the rotary dryer (RD-301) at a rate of 3.787,879 kg/hour. It is a helicoid screw conveyor with a 9 inch diameter screw. Calculations determine the required capacity is 5 tons/hour, with a 15 foot long screw conveyor powered by a 0.5 horsepower motor.

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Muhammad Aswan
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334 views3 pages

G. Screw Conveyor Fix

The screw conveyor (SC-301) transports CaCl2 from the centrifuge (CF-301) to the rotary dryer (RD-301) at a rate of 3.787,879 kg/hour. It is a helicoid screw conveyor with a 9 inch diameter screw. Calculations determine the required capacity is 5 tons/hour, with a 15 foot long screw conveyor powered by a 0.5 horsepower motor.

Uploaded by

Muhammad Aswan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
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Screw Conveyor (SC-301)

Fungsi : Mengangkut CaCl2 dari Centrifuge (CF-301) ke Rotary Dryer

(RD-301) dengan kecepatan = 3.787,879 kg/jam = 1.718,144 lb/jam.

Jenis : Helicoid screw conveyor

a a
d
c

Gambar L.C.13 Screw conveyor (perrys, 1984)

Perhitungan

Kapasitas = laju alir massa = 3.787,879 kg/jam = 8.350,758 lbm/jam

CaCl2 = 1.112 kg/m3 = 70,044 lbm/ft3

8.350,758
Laju volumetrik = = 119,22 ft3/jam = 1,987 ft3/menit
70,044

Over design adalah 20 % (Tabel 6. Timmerhaus, 1991:38)

Kapasitas desain = 1,2 x 1,987 ft3/menit = 2,3844 ft3/menit

= 143,07 ft3/jam
3.787,879 kg
= 1,2 x = 4,5454 ton/jam
1000

Dipilih kapasitas = 5 ton/jam (Tabel 21-6, Perry's, 1999)

Panjang conveyor = 15 ft = 4,572 m (Tabel 21-6, Perry's, 1999)

Material Class Na2CO3 = B27 (Tabel 21-4, Perry's, 1999)

Sehingga untuk 25 % lumps = 1,5 in (Tabel 21-5, Perry's, 1999)

Diameter screw = 9 in (Tabel 21-5, Perry's, 1999)

Power yang dibutuhkan dihitung berdasarkan rumus berikut :

C x L xW x F
Hp = (Badger & Banchero, 1988:713)
33000

Dimana :

C = Kapasitas screw conveyor (ft3/min) = 2,3844 ft3/menit

L = Panjang screw conveyor (ft) = 15 ft

W = Berat material/densitas (lbm/ft3)= 70,044 lbm/ft3

F = faktor material = 2 (untuk material kelas C) (Badger & Banchero, tabel 16-6

hal 711)

Maka

0,4407 x15 x70,044 x 2


Daya = = 0,152 hp
33000

Karena daya kurang dari 2 hp, maka daya dikalikan 2 menjadi :

(Badger & Banchero, 1988:713)

Daya = 2 x 0,152 hp = 0,304 hp

efisiensi motor = 80 %, maka

0,304
P= = 0,1584 hp
0,8
Dipakai daya = 0,37958 hp (Tabel 21-6, Perry's, 1999)

Standar : 0,5 hp

Spesifikasi alat Screw Conveyor (SC-301)

Dari tabel 21-6, Perry's, 1999

Kapasitas screw = 5 ton/jam

Kecepatan screw = 40 rpm

Diameter flights = 9 in

Diameter pipa = 2.5 in

Diameter shaft = 2 in

Diameter screw = 9 in

Max. kapasitas torque = 7600 in-lb

Daya motor = 0,5 hp

Panjang screw = 15 ft

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