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PCC 1301 Commissioning Guide Lines - Rev 01-01-07 - Part1

The document provides a commissioning report for a PCC engine. It lists the model, customer, OEM, commissioning engineer, and date of commissioning. It then lists the engine parts, their descriptions, and part numbers. The document outlines the base calibration part number and lists the feature files for different KVA ratings of the engine with and without electronic governing. It details the customer and engine connections, including pin signals and connections.

Uploaded by

Tiên Tony Chopper
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© © All Rights Reserved
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796 views5 pages

PCC 1301 Commissioning Guide Lines - Rev 01-01-07 - Part1

The document provides a commissioning report for a PCC engine. It lists the model, customer, OEM, commissioning engineer, and date of commissioning. It then lists the engine parts, their descriptions, and part numbers. The document outlines the base calibration part number and lists the feature files for different KVA ratings of the engine with and without electronic governing. It details the customer and engine connections, including pin signals and connections.

Uploaded by

Tiên Tony Chopper
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Commissioning report for PCC Engine

ESN: Model: Customer: OEM:

Name of the Commissioning Engineer : Name of the OEM Engineer


Date Of Commissioning:
Parts & their Sr.Nos. ( Kindly Confirm by actual Inspection)
Engine Model Volts KVA Rating KW Rating CT Ratio Cummins part no.

Part number Description C-Series


0327-1513-01 PCC 1301 control assembly 6CTA-8.3G1-I 415 160 128 1000/5 0315-1688-03
without run and start relay
drivers (low current)
0193-0529-02 Sensor - Temperature M14 X 6CTA-8.3G2-I 415 180 144 1000/5 0315-1688-03
1.5
0193-0444 Sensor - Oil Pressure 6CTAA-8.3G1-I 415 200 160 1000/5 0315-1688-03
(Voltage Output)
0300-6014 Digital Display Module 6CTAA-8.3G4 415 250 200 1000/5 0315-1688-03
0327-1507 External governor power
module
0338-4691 HARNESS-ENGINE (C-160-
250 KVA)
0338-4692 HARNESS-GENSET (CT / PT
HARNESS C -160 to C-250
KVA)
0307-3086 Relay module
0338-4815 HARNESS-REMOTE PANEL

0338-4785 HARNESS-ENGINE (C-160-


250 KVA with GAC Governor
for Parallel Application)

PCC Commissioning checks/pmp


BASE CALIBRATION P/N - 0326-6612

LIST OF FEATURE FILES

C-160 / C-180 / C-200 / C-250 (Without Electronic Governing )

Part No Feature
0326-6550 Wye
0326-6552 No Coolant Level S/w
0326-6559 CT ratio 1000/5
0326-6566 Governor Disable
0326-6568 Mag. Pickup Enable
0326-6570 No. of flywheel teeth 138
0326-6576 50 Hz
0326-6585 3 wire pressure sendor
0326-6592 3 Phase
0326-6601 416 V
0326-6606 AVR Enable
0326-6631 Application-Prime
0326-7221 160 KVA
0326-7222 180 KVA
0326-7223 200 KVA
0326-7224 250 KVA

C-160 / C-180 / C-200 / C-250 (With Electronic Governing )

Part No Feature
0326-6550 Wye
0326-6552 No Coolant Level S/w
0326-6559 CT ratio 1000/5
0326-6567 Governor Enable
0326-6568 Mag. Pickup Enable
0326-6570 No. of flywheel teeth 138
0326-6576 50 Hz
0326-6585 3 wire pressure sendor
0326-6592 3 Phase
0326-6601 416 V
0326-6606 AVR Enable
0326-6631 Application-Prime
0326-7225 160 KVA
0326-7226 180 KVA
0326-7227 200 KVA
0326-7228 250 KVA
Customer Connections TB-1

Connector Pin Signal Name Connect To Comments


Connection Brought to
TB1-1 B2+ Display Panel B+ TB3-1 & TB3-13
TB1-2 RS-485 Data A display Panel RS-485 TB3-16
Data A
TB1-3 RS-485 Data B Display Panel RS-485 TB3-15
Data B
TB1-4 Gnd Display Panel Gnd TB3-2 & TB3 - 14
TB1-5 Ready To Load TB3-3
TB1-6 Customer o/p1 COM TB3-4
TB1-7 Customer o/p1 NO TB3-5
TB1-8 Customer o/p2 COM TB3-6
TB1-9 Customer o/p2 NO TB3-7
TB1-10 Remote Start COM Remote Start NO
contat or Push Button

TB1-11 Remote Start Remote Start NO TB3-8


contat or Push Button

TB1-12 Customer fault i/p2 Any additional fault Could be used to


inputs capable of connect to a coolant
pulling the line low wrt level switch. A dry
TB1-13, that the contact connecting it to
customer might want TB1-13 or an open
to include collector transistor with
its emitter at the same
potential as TB1-13

TB1-13 Customer fault i/p COM Common for the 2


customer fault inputs
TB1-14 Customer fault i/p1 Any additional fault A dry contact
inputs capable of connecting it to TB1-13
pulling the line low wrt or an open collector
TB1-13, that the transistor with its
customer might want emitter at the same
to include potential as TB1-13

TB1-15 Gnd for Remote ESTOP Remote ESTOP TB3-9

TB1-16 Remote ESTOP Remote ESTOP TB3-10

PCC Checks / pmp


Engine Connection J11

Connector Pin Signal Name Connect To Comments

J11-1 D+(F23 Batt. Charging Battery charging Alt


Alt) D+ terminal
J11-2 Relay coil B+ Glow plug relay, local
status lamp, FSO
relay, starter relay
supply side
J11-3 B+ Unswitched batt
supply
J11-4 Run Run posn of ext
RUN/OFF/AUTO s/w Brought to TB3-11
J11-5 Oil Pressure sensor NOT USED IF 2 WIRE
(active) +5V SENSOR IS
CONNECTED.
J11-6 Oil Pressure sensor or ALL ENGINE
switch/coolant temp. SENSORS RETURN
J11-7 sensor
Gov or s/w
drive - return Gov PWM low side
driver
J11-8 Gnd Common terminal of
external
RUN/OFF/AUTO s/w
J11-9 B- Battery Gnd
J11-10 B- BatteryGnd
J11-11 MPU Gnd Magnetci Pick-Up
Return
J11-12 MPU +ve Magnetci Pick-Up
Supply
J11-13 Starter Disconnect i/p
J11-14 Gov Drive+ Gov drive + for low Current limited to
side driver supply current to the
opto-coupler on the ext.
gov power module
J11-15 B+ Unswitched battery
J11-16 Auto Auto position of
RUN/OFF/AUTO s/w Brought to TB3-12
J11-17 Oil pressure sensor s/w
J11-18 Coolant Temp sensor
s/w
Glow plug solenoid
J11-19 command
J11-20 Local status lamp
J11-21 Starter o/p command
J11-22 Fuel shutoff command

PCC Checks / pmp

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