Valve Lash - Adjust
Valve Lash - Adjust
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Specifications
Table 1
Valve Lash Setting: Engine Stopped
Valves Gauge Dimension
Inlet 0.50 0.08 mm (0.020 0.003 inch)
Exhaust
1.00 0.08 mm (0.040 0.003 inch)
Introduction
Use this procedure for adjusting the valve lash on 3500 diesel engines.
Required Tools
Illustration 1 g00286271
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Table 2
Required Tools
Qty Tools Needed
1 147-2060 Wrench
1 147-2059 Torque Wrench
1 148-7211 Bridge Nut Socket
1 145-5191 Gauge Support
1 147-2056 Dial Indicator
1 147-5536 Indicator Contact Point
1 147-2057 Indicator Contact Point
1 147-2058 Indicator Extension
1 147-5537 Dial Indicator (Not Shown)
Note: The 145-5191 Gauge Support (4) , the 147-2057 Indicator Contact Point (7) , the 147-2058
Indicator Extension (8) , and the 147-5536 Indicator Contact Point (6) are included in the 147-5482
Valve Lash Gauge Group .
Note: The 147-2056 Dial Indicator or the 147-5537 Dial Indicator (Metric, not shown) can be used with
the 147-5482 Valve Lash Gauge Group .
2. The number 1 piston must be at the top center position of the correct stroke. Adjust the valves
according to the chart: Refer to Testing and Adjusting, "Crankshaft Positions for Fuel Injector
Adjustment and Valve Lash Setting".
Note: Tap each rocker arm on the top of the adjustment screw before you make any adjustments.
Use a soft hammer. Make sure that the lifter roller is seated against the base circle of the
camshaft.
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Illustration 2 g00286365
1. Install the 145-5191 Gauge Support (1) . Use the 147-2056 Dial Indicator or use the 147-5537
Dial Indicator . Use the 147-2057 Indicator Contact Point (2) . Install the tool in the rear bolt
hole. The rear bolt hole is located on the valve cover base.
Illustration 3 g00286366
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Illustration 4 g00286367
2. Move the rocker assembly upward and move the rocker arm assembly downward. Move the
rocker assembly several times. The oil film is removed in order to get a true zero reading on the
dial indicator. Use the 147-2060 Wrench (3) and use the 147-2059 Torque Wrench (4) . Install
the socket wrench and install the torque wrench on the nut of the rocker arm. Apply upward
pressure to the front of the rocker assembly. Set the dial indicator to zero. The weight of the
torque wrench (4) allows the valve lash to be read. Do not apply any pressure on the torque
wrench.
3. Loosen the locknut. The locknut is located on the adjustment screw of the pushrod. Turn the
adjustment screw until the valve lash is set to specifications. Tighten the nut for the adjustment
screw to 70 15 Nm (50 11 lb ft ). The 147-2059 Torque Wrench is preset to the torque that is
required. Check the adjustment again.
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09/11/2015