41 310/116 ED

DS5
SOLENOID OPERATED
DIRECTIONAL CONTROL VALVE
SERIES 12

SUBPLATE MOUNTING
ISO 4401-05

p max 320 bar

Q max 150 l/min

MOUNTING SURFACE OPERATING PRINCIPLE

ISO 4401-05-04-0-05
(CETOP 4.2-4-05-320)
54
50.8
37.3
27
16.7
21.4

3.2
6.3

P
A B
32.5
46

T
M6x10
M6x10
Direct acting, subplate mounting directional control valve,
optional"T"
T with mounting surface according to ISO4401.
port
Attacco
11.2 (max) facoltativo The valve is supplied with 3 or 4 way designs and with
several interchangeable spools with different porting
arrangements.

PERFORMANCE RATINGS (with mineral oil of viscosity of 36 cSt at 50C) The valve body is made with high strength iron
castings provided with wide internal passages in
DC AC order to minimize the flow pressure drop. Wet
armature solenoids with interchangeable coils are
Maximum operating pressure used (see paragraph 7).
P - A - B ports 320
bar The valve is available with DC or AC solenoids.
T port - standard version 210 140 DC solenoids can also be fed with AC power
T port - version with Y port (ext.drain) 320 - supply, by using connectors with a built-in rectifier
bridge (see paragraph 7.2).
Maximum flow rate l/min 150 120
The DS5 directional valve direct current version
Pressure drops p-Q see paragraph 4 is available in the following special versions:
Operating limits see paragraph 6 - version with Y external subplate drain port, (see
par. 13.1 and 13.2).
Electrical features see paragraph 7
- version with soft-shifting
Electrical connections see paragraph 11 (see par. 13.3 and 13.4)
Ambient temperature range C -20 / +50 - version with adjustable soft-shift device
(see paragraph 13.5)
Fluid temperature range C -20 / +80
Fluid viscosity range cSt 10 400
according to
Fluid contamination degree ISO 4406:1999
class 20/18/15
Recommended viscosity cSt 25
Mass: single solenoid valve 4,5 3,6
kg
double solenoid valve 6,1 4,3

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 DS5
SERIES 12

1 - IDENTIFICATION CODE

D S 5 - / 12 - /
Solenoid
operated directional Option: Surface
control valve treatment not standard.
Omit if not required
(see NOTE 2)
ISO 4401-05 size

Spool type
(see par. 3)
Manual override:
S* TA omit for override integrated in the
SA* TB tube (standard)
SB* RK CM = manual override, boot
protected (only for DC version)
CK = knob manual override
Series: (only for DC version)
(the overall and mounting dimensions
remain unchanged from 10 to 19)

Seals:
N = NBR seals for mineral oil (standard) Coil electrical connection (see par. 11):
V = FPM seals for special fluids
K1 = plug for connector type DIN 43650
(standard)
DC power supply K2 = plug for connector type AMP JUNIOR
D12 = 12 V (available on D12 and D24 coils only)
D24 = 24 V K7 = plug DEUTSCH DT04-2P for male
D28 = 28 V connector type DEUTSCH DT06-2S
D48 = 48 V (available on D12 and D24 coils only)
D110 = 110 V
D125 = 125 V
D220 = 220 V
D00 = valve without coils (see NOTE 1)

AC power supply
A24 = 24 V - 50 Hz.
Not available for S4, SA4, SB4, S7 and S8 spools
A48 = 48 V - 50 Hz
A110 = 110 V - 50 Hz / 120 V - 60 Hz
A230 = 230 V - 50 Hz / 240 V - 60 Hz
A00 = valve without coils (see NOTE 1)
F110 = 110 V - 60 Hz
F220 = 220 V - 60 Hz

NOTE 1: Coils locking ring and related OR are supplied together with valves.
NOTE 2:The standard surface treatment is phosphating black.
On request we can supply these valves with zinc-nickel finishing, making the valve suitable to ensure a salt spray resistance up to
240 hours (test operated according to UNI EN ISO 9227 standard and test evaluation operated according to UNI EN ISO 10289
standard)
Add / W7 at the end of the identification code.

2 - HYDRAULIC FLUIDS
Use mineral oil-based hydraulic fluids HL or HM type, according to ISO 6743-4. For these fluids, use NBR seals (code N). For fluids HFDR type
(phosphate esters) use FPM seals (code V). For the use of other fluid types such as HFA, HFB, HFC, please consult our technical department.
Using fluids at temperatures higher than 80 C causes a faster degradation of the fluid and of the seals characteristics. The fluid must be
preserved in its physical and chemical characteristics.

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 DS5
SERIES 12

3 - SPOOL TYPE

Type S*: Type SA*: Type SB*:

2 solenoids - 3 positions 1 solenoid side A 1 solenoid side B
with spring centering 2 positions (central + external) 2 positions (central + external)
with spring centering with spring centering

A B A B A B
a 0 b a 0 0 b
a b a b
P T P T P T

S1 SA1 SB1

S2 SA2 SB2

S3 SA3 SB3

S4 SA4 SB4

S5

S6

S7

S8

S9

S10

S11

Type TA: Type TB:

S12

1 solenoid side A 1 solenoid side B

2 external positions 2 external positions
S17

S18 with return spring with return spring

S19 A B A B
a b a b
a b
S20 P T P T

S21 TA TB

S22 TA02 TB02

S23 TA23 TB23

Type RK:
2 solenoids - 2 positions
with mechanical retention

A B
a b
a b
P T

RK

RK02

RK1

1RK

Besides the diagrams shown, which are the most frequently used, other special versions are available: consult our technical department
for their identification, feasibility and operating limits.

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 DS5
SERIES 12

4 - PRESSURE DROPS p-Q

(obtained with viscosity 36 cSt at 50 C)

PRESSURE DROPS WITH VALVE ENERGIZED

FLOWDIRECTION

SPOOLTYPE P-A P-B A-T B-T

CURVES ONGRAPH
S1, SA1, SB1 2 2 1 1
S2, SA2, SB2 3 3 1 1
S3, SA3, SB3 3 3 2 2
S4, SA4, SB4 1 1 2 2
S5 2 1 1 1
S6, S11 3 3 2 2
S7, S8 1 1 2 2
S9 3 3 2 2
S10 1 1 3 3
S12 2 2 1 1
S17, S19 2 2 1 1
S18 1 2 1 1
S20, S22 2 4 4 -
S21, S23 4 2 - 4
TA, TB 3 3 2 2
TA02, TB02 3 3 2 2
TA23, TB23 4 4
RK 3 3 2 2
RK02 3 3 2 2
RK1, 1RK 3 3 2 2
For pressure drops between A and B lines of
S10, S20, S21, S22 spools which are used in
the regenerative diagram, refer to curve 5.

PRESSURE DROPS WITH VALVE IN DE-ENERGIZED POSITION

FLOW DIRECTION

SPOOLTYPE P-A P-B A-T B-T P-T

CURVES ONGRAPH
S2, SA2, SB2 6
S3, SA3, SB3 7 7
S4, SA4, SB4 6
S5 3
S6 7
S7 6
S8 6
S10 3 3
S11 7
S18 3
S22 7 7

5 - SWITCHING TIMES
The values indicated are obtained according to ISO 6403 standard,
with mineral oil viscosity 36 cSt at 50C. TIMES [ms]
COIL TYPE
ENERGIZING -ENERGIZING
DC 100 150 ms 20 50 ms

AC 15 30 ms 20 50 ms

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SERIES 12

6 - OPERATING LIMITS
The curves define the flow rate operating fields according to the valve pressure of the different versions.
The values have been obtained according to ISO 6403 norm with solenoids at rated temperature and supplied with voltage equal to 90% of the
nominal voltage.
The values have been obtained with mineral oil, viscosity 36 cSt, temperature 50 C and filtration according to ISO 4406:1999 class 18/16/13
and are relevant to the standard solenoid valve.
The operating limits can be considerably reduced if a 4-way valve is used as 3-way valve with port A or B plugged or without flow.
For flow and pressure performances of soft-shifting configuration (options F) see par. 13.4.
Flow and pressure performances of adjustable soft-shifting device configurations (options S, par. 13.5) are influenced by the set shifting time.

DC SOLENOID VALVE
CURVE CURVE
SPOOL SPOOL
PA PB PA PB
S1, SA1, SB1 1 1 S17 1 4
S2, SA2, SB2 1 1 S18 1 1
S3, SA3, SB3 2 2 S19 4 1
S4, SA4, SB4 3 3 S20 8* 7
S5 1 1 S21 7 8*
S6 2 1 S22 6* 6
S7 3 3 S23 6 6*
S8 3 3 TA, TB 5 5
S9 1 1 TA02, TB02 4 4
S10 3 3 TA23, TB23 1 1
S11 1 2 RK 1 1
S12 1 1 RK02 1 1
RK1, 1RK 1 1

* Performance obtained for a valve with A and B lines

connected the one to the piston-side chamber and the other
to the rod-side chamber of a double-acting cylinder with area
ratio 2:1.
AC SOLENOID VALVE

CURVE CURVE
SPOOL SPOOL
PA PB PA PB
S1, SA1, SB1 1 1 S17 1 5
S2, SA2, SB2 2 2 S18 1 1
S3, SA3, SB3 2 2 S19 5 1
S4, SA4, SB4 4 4 S20 9* 8
S5 1 1 S21 8 9
S6 2 1 S22 7 7
S7 3 3 S23 7 7
S8 3 3 TA, TB 1 1
S9 2 2 TA02, TB02 5 5
S10 1 1 TA23, TB23 1 1
S11 1 2 RK 1 1
S12 1 1 RK02 1 1
RK1, 1RK 1 1

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 DS5
SERIES 12

7 - ELECTRICAL FEATURES

7.1 - Solenoids
These are essentially made up of two parts: tube and coil. The tube VOLTAGE SUPPLY FLUCTUATION 10% Vnom
is threaded into the valve body and includes the armature that
moves immersed in oil, without wear. The inner part, in contact with MAX SWITCH ON FREQUENCY 15.000 ins/hr
the oil in the return line, ensures heat dissipation.
DUTY CYCLE 100%
The coil is fastened to the tube by a threaded ring, and can be
rotated, to suit the available space. ELECTROMAGNETIC COMPATIBILITY In compliance with
(EMC) (NOTE 1) 2004/108/EC
Protection from atmospheric agents CEI EN 60529
In compliance with
LOW VOLTAGE
Plug-in type IP 65 IP 67 IP 69 K 2006/95/EC

K1 DIN 43650 x (*) CLASS OF PROTECTION:

Coil insulation (VDE 0580) class H
K2 AMP JUNIOR x x (*)
Impregnation: class F
K7 DEUTSCH DT04 male x x x (*)
NOTE 1: In order to further reduce the emissions, use of type H
(*) The protection degree is guaranteed only with the connector connectors is recommended. These prevent voltage peaks on
correctly connected and installed opening of the coil supply electrical circuit (see CAT. 49 000).

7.2 - Current and absorbed power for DC

solenoid valve
The table shows current and power consumption Coils for direct current (values 5%)
values relevant to the coil types for DC.
Nominal Resistance Current Power Coil code
Using connectors type "D" (see cat. 49 000) with
Suffix voltage at 20C consumpt. consumpt
embedded bridge rectifier it is possible to feed DC
[V] [] [A] . [W] K1 K2 K7
coils (starting from 48V voltage) with alternating
current (50 or 60 Hz). D12 12 3,2 3,75 45 1903200 1903210 1903220
However, when supplying the valve with rectified D24 24 12 2 48 1903201 1903211 1903221
current, it is necessary to consider a reduction of
the operating limits by 15-20% approx. D28 28 16,2 1,72 48 1903202
D48 48 49 0,98 47 1903203
D110 110 250 0,44 48 1903204
D125 125 338 0,37 46 1903206
D220 220 1050 0,21 47 1903205

7.3 - Current and absorbed power for AC solenoid valve

The table shows current and power consumption values at inrush
and at holding, relevant to the different coil types for AC current.

Coils for alternating current (values 5%)

Suffix Nominal Frequency Resistance Current Current Power Power Coil

voltage at 20C consumption consumption consumption consumption code
at inrush at holding at inrush at holding
[V] [Hz] [ohm] [A] [A] [VA] [VA]
A24 24 0,53 25 3,96 600 95 1902890
50
A48 48 2,09 12,5 2,3 600 110 1902891
110V-50Hz 10,9 5,2 0,96 572 105
A110 1902892
120V-60Hz 10,9 5,2 0,89 572 105
50/60
230V-50Hz 52,7 2,8 0,46 644 105
A230 1902893
240V-60Hz 52,7 2,8 0,38 644 105
F110 110 8,80 5,2 0,95 572 105 1902894
60
F220 220 35,2 2,7 0,48 594 105 1902895

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 DS5
SERIES 12

8 - OVERALL AND MOUNTING DIMENSIONS FOR DC SOLENOID VALVES

dimensions in mm
DS5 - S*
DS5 - RK

DS5 - SA*
DS5 - TA

1 Mounting surface with sealing rings:

5 OR type 2050 (12.42x1.78) - 90 Shore
solenoid position for SB* and TB configurations Additional for Y version only:
1 OR 2037 (9.25x1.78) - 90 shore
2 Standard manual override included in the
solenoid tube
3 Coil (360 revolving)

4 Coil removal space

5 DIN 43650 connector (standard K1 shown)

Valve fastening: 4 SHC screws ISO 4762 M6x40 to be ordered separately (see cat. 49 000)

Tightening torque: 8 Nm (screws A8.8) 6 Connector removal space

Threads of mounting holes: M6x10 7 Locking ring: tightening torque: 6 Nm

41 310/116 ED 7/14
 DS5
SERIES 12

9 - OVERALL AND MOUNTING DIMENSIONS FOR AC SOLENOID VALVES

dimensions in mm

DS5 - S*
DS5 - RK

DS5 - SA*
DS5 - TA

solenoid position for SB* and TB configurations

1 Mounting surface with sealing rings:

5 OR type 2050 (12.42x1.78) - 90 Shore
2 Standard manual override included in the
solenoid tube
3 Coil (360 revolving)

4 Coil removal space

5 DIN 43650 connector - to be ordered

Valve fastening: 4 SHC screws ISO 4762 M6x40 separately (see cat. 49 000)

Tightening torque: 8 Nm (screws A8.8) 6 Connector removal space

Threads of mounting holes: M6x10 7 Locking ring: tightening torque: 4.5 - 5 Nm

41 310/116 ED 8/14
 DS5
SERIES 12

10 - INSTALLATION
Configurations with centering and return springs can be mounted in any position; type RK valves - Surface finishing
without springs and with mechanical detent - must be mounted with the longitudinal axis horizontal.
Valve fixing is by means of screws or tie rods, with the valve mounted on a lapped surface, with values
of planarity and smoothness that are equal to or better than those indicated in the drawing.
If the minimum values of planarity and/or smoothness are not met, fluid leakage between valve and
mounting surface can easily occur.

11 - ELECTRIC CONNECTIONS

connection for DIN 43650 connector type

code K1 (standard)

connection for AMP JUNIOR connector type

code K2

connection for
DEUTSCH DT06-2S male connector type
code K7

12 - ELECTRIC CONNECTORS
The solenoid operated valves are delivered without connectors. For coils with standard electrical connections K1 type (DIN 43650) the
connectors can be ordered separately. For the identification of the connector type to be ordered please see cat. 49 000. For K2 and K7
connection type the related connectors are not available.

41 310/116 ED 9/14
 DS5
SERIES 12

13 - SPECIAL VERSIONS FOR DC SOLENOID VALVE

13.1 - Identification code for external drain version

D S 5 - / 12 - K1 / Y
Solenoid
operated directional Option: Surface
control valve treatment not standard.
Omit if not required
(see NOTE)
ISO 4401-05 size

Spool type (see par. 3) Manual override:

omit for override integrated in the
tube (standard)
Series n.: CM = manual override, boot
(the overall and mounting dimensions remain protected
unchanged from 10 to 19)
CK = knob manual override

Seals:
N = NBR seals for mineral oil (standard)
V = FPM seals for special fluids
Port for subplate external drain

Coil type Coil electrical connection (see par. 11):

D12 = 12 V K1 = plug for connector type DIN 43650
D24 = 24 V (standard)
D28 = 28 V K2 = plug for connector type AMP JUNIOR
D48 = 48 V (available on D12 and D24 coils only)
D110 = 110 V K7 = plug DEUTSCH DT04-2P for male
D125 = 125 V connector type DEUTSCH DT06-2S
D220 = 220 V (available on D12 and D24 coils only)

NOTE :The standard surface treatment is phosphating black.

On request we can supply these valves with zinc-nickel finishing, making
the valve suitable to ensure a salt spray resistance up to 240 hours (test
operated according to UNI EN ISO 9227 standard and test evaluation
operated according to UNI EN ISO 10289 standard)
Add / W7 at the end of the identification code.

13.2 - Subplate external drain port (option Y) 62

This version allows the operation with pressures up to 320 bar on

54

the valve T port.

50.8
It is a drain port Y realized on the valve mounting interface in 37.3
compliance with ISO 4401-05-05-0-05. The Y port is connected with 27
the solenoid chamber: in this way the tubes are not stressed by the 16.7
pressure operating on the valve T port. 3.2
21.4

6.3
11

6.3 (max)
P
A B optional T
32.5

Y
port
attacco "T"
46

T facoltativo

11.2 (max) M6x10

41 310/116 ED 10/14
 DS5
SERIES 12

13.3- Identification code for soft-shifting versions

D S 5 - / - /
Solenoid
operated directional
control valve

ISO 4401-05 size

Spool type (see par. 3) Manual override:

S1 S4 TA omit for override integrated in the
S2 S7 TB tube (standard)
S9 S8 TA02 CM = manual override, boot
protected
S12 TB02
CK = knob manual override
Series n.:
12 - for version S
13 - for version F
(the overall and mounting dimensions remain Options:
unchanged from 10 to 19) F = soft-shifting (see par. 13.4)
S = adjustable soft-shifting device
Seals: (see par 13.5)
N = NBR seals for mineral oil (standard)
V = FPM seals for special fluids

Power supply Coil electrical connection (see par. 11):

D12 = 12 V K1 = plug for connector type DIN 43650
D24 = 24 V (standard)
D28 = 28 V K2 = plug for connector type AMP JUNIOR
D110 = 110 V (available on D12 and D24 coils only)
D220 = 220 V
K7 = plug DEUTSCH DT04-2P for male
connector type DEUTSCH DT06-2S
(available on D12 and D24 coils only)

13.4 - Fixed restrictor for soft-shifting (option F)

This version enables hydraulic actuators to perform a smooth start and stop by reducing the speed of movement of the valve spool.
The diagram on the side shows the operating limits of the spools available in the soft-shifting version (Note: for this version, the S9 spool must
be used instead of the S3 one). The table on the side shows the switching times. The values indicated are obtained according to ISO 6403
standard, with mineral oil viscosity 36 cSt at 50C.
The shifting time and characteristics curves are influenced by the viscosity (and thus by the temperature) of the operating fluid. Moreover,
times can vary according to the flow rate and operating pressure values of the valve.

p
[bar]
350
SPOOL TYPE CURVE TIMES
300
P-A P-B ENERGIZING DE-ENERGIZING
3 2 1
250
S1, S12 1 1 300 500 300 500
S2 2 2 450 200 300
200

150 S4, S7, S8 3 3 400 400 200

100 S9 1 1 300 500 300 500

TA, TB 2 2 300 400 300 400
2
3
TA02, TB02 2 2 400 200 300
50

0 25 50 75 100 125 150

Q [l/min]
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 DS5
SERIES 12

13.5 - Directional solenoid valve with adjustable soft-shifting device (option S)

This solenoid valve is supplied with a suitable device, adjustable by the user, which enables the control of the valve spool shifting time.
In this way the hydraulic actuators can perform smooth movements, by controlling the valve switching time according to the machine cycle and
the inertia of the moving parts.

NOTE: during the first start-up the valve body must be filled with the operating fluid through the tap (1) .

2 1

1 Spanner for plug: 17 mm - tightening torque 20 Nm

2 Socket hex adjustment screw for shifting time:

spanner 2,5 mm

14 - MANUAL OVERRIDES FOR DC SOLENOIDVALVES

14.1 - CM - Manual override, boot protected 14.2 - CK-DS5/10 Knob manual override

When the set screw is screwed and its point is aligned with
the edge of the knob, tighten the knob till it touches the
spool: in this position the override is not engaged and the
valve is de-energized. After adjusting the override, tighten
the set screw in order to avoid the knob loosing.
Spanner: 3 mm

Code: 0239050 Code: 3401150003

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 DS5
SERIES 12

15 - SPARE PARTS FOR DC SOLENOID VALVE

DC COILS IDENTIFICATION CODE

C 31 - / 21
Series no.:
Supply voltage 1 Coil locking ring with seal included cod. 0119383
(the overall and mounting
dimensions remain tightening torque: 6 Nm
D12 = 12 V
D24 = 24 V unchanged from 20 to 29) 2 ORM type 0320 - 25 (32x2.5) - 70 Shore
D28 = 28 V
D48 = 48 V 3 Coil (see identification code)
D110 = 110 V Coil electrical connection (see par. 11):
D125 = 125 V 4 Solenoid tube
D220 = 220 V K1 = plug for connector type DIN 43650 TD31-M27/20N (NBR seals)
(standard) TD31-M27/20V (FPM seals)
K2 = plug for connector type AMP JUNIOR NOTE: the solenoid tube is supplied with OR n 5.
(available on D12 and D24 coils only)
5 OR type 3-912 (23.47x2.95) - 70 Shore
K7 = plug DEUTSCH DT04-2P for male
connector type DEUTSCH DT06-2S 6 N. 5 OR type 2050 (12.42x1.78) - 90 Shore
(available on D12 and D24 coils only)
7 For version with external subplate drain only
(Y option):
OR type 2037 (9.25x1.78) - 90 Shore

SEALS KIT
The codes here below include O-Rings ref. 2, 5, 6 and 7.
Cod. 1984418 NBR seals
Cod. 1984419 FPM (viton) seals

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SERIES 12

16 - SPARE PARTS FORAC SOLENOID VALVE

AC COILS IDENTIFICATION CODE

C 25.4 - K1 / 11
Series no.: 1 Coil locking ring cod. 0119402
Supply voltage (the overall and
A24 = 24 V - 50 Hz mounting dimensions tightening torque: 4.5 - 5 Nm
A48 = 48 V - 50 Hz remain unchanged 2 OR type 4100 (24.99x3.53) - 90 Shore
A110 = 110 V - 50 Hz from 10 to 19)
120 V - 60 Hz 3 Coil (see identification code)
A230 = 230 V - 50 Hz
240 V - 60 Hz plug for connector type 4 OR type 2112 (28.30x1.78) - 90 Shore
F110 = 110 V - 60 Hz DIN 43650 (standard)
F220 = 220 V - 60 Hz 5 Solenoid tubes:
TA25.4-M27/11N (NBR seals)
TA25.4-M27/11V (FPM seals)
SEALS KIT NOTE: the tube is supplied with OR n6.
The codes here below include O-Rings ref. 2, 4, 6 and 7. 6 OR type 3-912 (23.47x2.95) - 70 Shore
Cod. 1984420 NBR seals
7 N. 5 OR type 2050 (12.42x1.78) - 90 Shore
Cod. 1984421 FPM (viton) seals

17 - SUBPLATES (see catalogue 51 000)

Type PMD4-AI4G with rear ports 1/2 BSP

Type PMD4-AL4G with side ports 1/2 BSP

DUPLOMATIC OLEODINAMICA S.p.A.

20015 PARABIAGO (MI) Via M. Re Depaolini 24
Tel. +39 0331.895.111
Fax +39 0331.895.339
www.duplomatic.com e-mail: [email protected]

41 310/116 ED REPRODUCTION IS FORBIDDEN. THE COMPANY RESERVES THE RIGHT TO APPLY ANY MODIFICATIONS. 14/14