01_Einleitung_04_GB.qxd 08.11.

2006 12:34 Uhr Seite 1

Safe. Clean. Reliable.

Guideway Protection and Conveyor Systems.
01_Einleitung_04_GB.qxd 08.11.2006 12:34 Uhr Seite 2

Do stop by our page on the Internet:

www.kabelschlepp.de

Copyright
Illustrations and text in this catalog are purely informative and, in part, only exemplary.
They do not represent any quality guarantee and do not assure suitability for a particular application.
This catalog is subject to technical and optical changes. Orders to be placed in the future are subject to the legally agreed quality
of the relevant product, or otherwise the quality of each product as it was at the time of the signing of the contract.
All rights of this catalog are reserved, including text and illustrations, as well as brand names and corporate logos/trademarks used,
in particular the rights of photocopying, distribution, translation or any other form of editing as well as the right of public reproduction.
No part of this catalog, including brand names and corporate logos/trademarks may be reproduced, processed, photocopied or distributed
in any form or by any means, especially optical, photo-mechanical, paper-based or electronic, without prior written permission of KABELSCHLEPP GmbH.
Except hereof is the legally authorized use of photo-copying for merely private purposes (paragraph 53 German copyright law)
Our current terms and conditions of sales and delivery can be found at www.kabelschlepp.de

2006 KABELSCHLEPP GmbH, 57074 Siegen

01_Einleitung_04_GB.qxd 08.11.2006 12:34 Uhr Seite 3

CONTENTS
Page
Conveyor systems 7
Hinged belt conveyors 10
Scraper conveyors 16
Belt conveyors 20

Guideway protection systems 23

Telescopic covers 24
Way wipers 40
Link apron covers 49
Bellows 53
Conical spring covers 55
Roll-up covers 58

Machine housings 61
PROTECT-PANEL 62

Enquiry forms 69

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The motion advantage.

Pioneering innovations make it possible.
KABELSCHLEPP that is motion. KABELSCHLEPP supplies reliable complete
Motion as a principle of continuous solutions covering all aspects of motion and
development, a never-ending series of new transport for your machines.
inventions. Just like our product range.

Global Player from Germany

10 subsidiary companies, representations in Our global sales network ensures not
40 countries and an unchallenged position as only fast delivery, but also that we are
one of the technology leaders make us suc- always close to you and always rea-
cessful globally. chable.

The group of companies headquarters in Siegen.

This is where worldwide experience and know-how come together.

From standard to customized

Where not only standard products, but also the day, being close to the customer is not
customer-specific solutions are the order of just empty words, but a way of life.

4 Subject to change.
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Service is one of our greatest priorities

We are available for you 24 hours a day. Installation, maintenance and repair
Because our service department is oriented right at your location
towards your requirements: If your produc-
Large repairs and generaloverhauls at our
tion is down only because a conveyor system Service Center in Hnsborn, Germany
or a telescopic cover is out of order, then we
can give you quick, reliable help. Quick delivery of spare parts

It is often most advantageous to repair the Training your personnel for maintenance
equipment, since generally custom-manufac- and small repairs
tured items are involved. Our service technici- Specimen construction and manufacture
ans are familiar with many different manu- of prototypes
facturers, and are thus able to get your
production up and running very quickly.

KABELSCHLEPP Service Center Hnsborn Repair stands in Hnsborn

SERVICE HOTLINE: + 49 ( 0 ) 27 62/9 74 20 www.kabelschlepp-service.de

Efficient and flexible thanks to modern manufacturing organisation

Efficiency that is the key word that guides Constant investments in the most modern
our entire company. A challenge that is part manufacturing systems and the expansion of
of the 21st century, and a challenge that we our production areas to approximately 3500 m2
are eager to meet. give you very visible benefits:

Our production facility for protection and Top quality

conveyor systems is one of the most modern
Short delivery times
in Europe.
An excellent price/performance ratio

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6
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Conveyor systems.
Reliability and experience based on tradition.

Page

Hinged belt conveyors . . . . . . . . . . . . . . . . . . . . . 10

Scraper conveyors . . . . . . . . . . . . . . . . . . . . . . . . 16
Belt conveyors . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

7
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Conveyor systems.
Reliability and experience based on tradition.

Our scraper belt, hinged belt and belt con- tions for use with the latest generation of
veyors embody more than 30 years of expe- machines guarantees you the utmost level of
rience. Systematic further development of reliability.
our products and adaptation of their func-

Every production machine requires a disposal system

In the metalworking industry, tonnes of metal
chips are created every day at cutting machine
tools. We offer the right chip removal system and
the suitable conveyor for your specific application.

For disposal of chips at machine tools

For transporting metal scrap and chips away

from saws

For disposal at stamping presses and laser

cutting systems

For disposal of edge scrap at trimming shears

in coil cutting systems

For transporting away casting waste in

foundry lines

Standard hinged belt conveyor at a CNC boring machine

From standard to customized we have a solution

Everything from a single source planning,
design and manufacturing

Standard conveyors available within a short time

For an individual solution we will work toget-

her with you to design a suitable conveyor

The optimal solution for whatever material is

to be conveyed:
hinged belt conveyor, scraper conveyor or belt
conveyor

Can be supplied with coolant processing if

required

Quality and long service life are our strong points

Spare parts supplies are of course ensured for

years to come Hinged belt conveyor developed for the Trumpf TUBEMATIC laser
cutting machine. Special hinged belt plates prevent
Great price-performance ratio jamming of the material to be conveyed.

8 Subject to change.
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Designs and areas of application

Conveyors are an aspect of mechanical engi- In most cases, the variable dimensions such
neering, and are used especially on cutting as the belt width, feed length, discharge
machine tools. For many applications it is height and incline are sufficient to take the
possible to use our standard models. The requirements of the specific application in to
material to be conveyed, volume to be con- account.
veyed, and space limitations often already
determine the type of conveyor.

Hinged belt conveyors Scraper belt conveyors Belt conveyors

We also plan and manufacture special con-

veyors for very specific requirements, even
complete chip disposal systems with machine
cleaning, crushing, workshop cleaning and
hopper storage.

Hinged belt conveyor for loa- Special model at a trimming

ding of a hopper system shear with a belt width of
900 mm

Scraper conveyor for distribu- Scraper conveyor under a

tion of various chip materials hopper system for aluminium
chips

Subject to change. 9
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Hinged belt conveyors.

Proven for a wide range of disposal tasks.

Transportation of the material takes place on Our hinged belt conveyors can be used either
the upper trough of a revolving hinged belt. as stand-alone conveyors at machine tools, or
Drivers ensure transport of the material up as linked conveyor systems.
the inclined section.
Depending on the design, the material to be
For wet machining the cooling lubrications conveyed is brought to the required height at
are collected in the conveyor housing and a defined incline and then discharged.
can be fed back into the machine circuit via
an optionally available coolant container or a
pump station.

This way we can solve your

disposal tasks in over 80% of all cases:
Wet or dry chips
Workpieces and waste
Hot forgings
Stampings and punching scrap
And much more

Hinged belt conveyors

Structure Accessory examples

Stable metal plate construction Motor monitoring systems with current-
monitoring relay
Standardized housing cross-section
with variable width Other overload safety devices
(on request)
Robust worm gear motor with torque
switching Coolant container with pump station

Customized discharge height Direct electrical connection to your

machine controller
Customized incline
standards = 30, 45 and 60 Other special solutions are available. Ple-
ase do get in touch with us, we will be
Floor mounting or as a push-in version
happy to advise you.
into the machine base

10 Subject to change.
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Typical designs
Straight design Straight/rising design

Can be used in a horizontal or inclined position.

Max incline 45

Max. incline 45

Straight/rising/straight design

Max. incline 60

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Hinged belt conveyors.

Proven for a wide range of disposal tasks.

Types and main areas of application

SRF 040.00 the elegant small one,
and particularly compact.
Pitch of the hinged belt t = 40 mm

With its small pitch (40 mm) and extremely compact design,
this conveyor is suitable for even the smallest machine tools.

SRF 063.00 the classic,

and our best seller.
Pitch of the hinged belt t = 63 mm

The conveyor type for most mechanical engineering

applications.

SRF 100.00 the big one

and especially robust.
Pitch of the hinged belt t = 100 mm

With a pitch of 100 mm, this conveyor is particularly useful

when large quantities of chips are present.

SRF 150.00 the strongest one

we build.
Pitch of the hinged belt t = 150 mm

Special solutions with 150 mm pitch for transporting

away of large outputs or large parts.

12 Subject to change.
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Hinged belt designs

Various hinged belt designs are available
for different operating conditions:

Hinged belt (standard) Hinged belt with perfora- Hinged belt conveyor with
for dry materials and chips tions corrugations
with a low proportion of- for pre-separation of coolant for transporting sticky
coolant for materials with a high pro- parts
portion of coolant

Standard dimensions

HK BSCH
BK

Type Pitch Box height Hinged belt width Box width

t HK BSCH BK

SRF 040.00 40 140 150, 200, 250, 300, 450, 600 BSCH + 75 mm
SRF 063.00 63 216 150, 300, 450, 600, 750, 900 BSCH + 120 mm
SRF 100.00 100 360 150, 300, 450, 600, 750, 900 BSCH + 150 mm
SRF 150.00 150 540 300, 450, 600, 750, 900, 900 BSCH + 190 mm

Special widths on request.

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Hinged belt conveyors.

Proven for a wide range of disposal tasks.

Dimensions of conveyor housing

HB
BK

HB
60 BAG

HK
LA
30

AAV
L AG L AW

HK
LU

0
B SCH
LG Possible incline

BK LU
HB

HK
HK

H KE

Variable dimensions: Design-dependent dimensions:

BSch = Hinged belt width AAV = Distance between HK = Box height
BK = Box width axles, vertical HKE = Retracted box height
BAG = Feed width LAG = Feed length LA = Length of the tail (discharge)
HB = Panel height LAW = Discharge length LU = Length of the tail (feed)
LG = Total length of the
The tensioning station is located at the discharge.
conveyor
= Incline

Dimensions in mm
Type HB HK HKE LAW LA LU
min

SRF 040.00 40 60 140 110 500 180 73

SRF 063.00 40 80 150 216 153 620 240 111
SRF 100.00 150 250 360 260 1000 600 185
SRF 150.00 150 250 350 540 390 1000 600 275

The enquiry form can be found on page 70.

14 Subject to change.
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Dimensions of hinged belt

Manufactured of strip steel, the hinged belt plates
have roller-formed hinge eyes, and are connected
by means of axles to the side chains (which are
designed as hollow pin chains), thus forming a t
hinged belt assembly.
Dimensions in mm
Type t SSCH HS
BSCH
SRF 040.00 40 1.5 20
SRF 063.00 63 3.0 35
SRF 100.00 100 3.5 60
SRF 150.00 150 5.0 100

Definitions:
HS SSCH
t = Pitch
BSch = Hinged belt width
SSCH = Plate thickness of the conveyor
HS = Height of the side rim

Dimensions as a function of the hinged belt width

Dimensions in mm
Type BSCH BK BAG
BK
HB

SRF 040.00 150 225 130 BAG

200 275 180
250 325 230
300 375 280
HK

450 525 430

600 675 580
SRF 063.00 150 270 130
B SCH
300 420 280
450 570 430
600 720 580
Definitions:
750 870 730
BSCH = Hinged belt width
900 1020 880
BK = Box width
SRF 100.00 150 300 120 BAG = Feed width
300 450 270
450 600 420
600 750 570
750 900 720
900 1050 870
SRF 150.00 300 490 250
450 640 400
600 790 550
750 940 700
900 1090 850

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Scraper conveyors.
For disposal of small materials.

Transport of the material takes place via dri- Our scraper conveyors can be used as stand-
vers which push the material along the floor alone conveyors at machine tools or as linked
of the housing towards the discharge. conveyor systems.

Cooling lubricants are collected in the Depending on the design, the material to be
conveyor housing and can be fed back into conveyed is brought to the required height at
the machine circuit via an added-on contai- a defined incline and then discharged.
ner or a pumping unit.

The solution for small and short chips:

Frequently used for machining of non-ferrous
metals
Can also be used for very hard, short chips
Casting chips, milling chips and sawing chips

Scraper belt conveyors

Structure Accessory examples

Stable metal plate construction Motor monitoring systems with current
monitoring relay
Standardized housing cross-section
with variable width Other overload safety devices
(on request)
Robust worm gear motor with torque
switching Coolant container with pump station

Customized discharge height Direct electrical connection to your

machine controller
Customized incline
standards = 30, 45 and 60 Other special solutions are available.
Please do get in touch with us, we will be
Floor mounting or as a push-in version
happy to advise you.
into the machine base

16 Subject to change.
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Typical designs
Straight design Straight/rising design

Can be used in a horizontal or inclined position.

Max incline 45

Max. incline 45

Straight/rising/straight design

Max. incline 60

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Scraper conveyors.
For disposal of small materials.

Types and main areas of application

KRF 040 the classic

scraper conveyor
Pitch of the scraper belt t = 40 mm

Our standard scraper conveyor for smaller machine tools

and small quantities of chips.

KRF 063 for somewhat

bigger tasks
Pitch of the scraper belt t = 63 mm

For larger machines and larger quantities of

chips.

KRF 100 the strongest

one we build.
Pitch of the scraper belt t = 100 mm

Special solution for very large quantities

of chips

18 Subject to change.
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Standard dimensions

HK
BKR
BK

Type Pitch Box height Scraper belt width Box width

t HK BKR BK

KRF 040.00 40 140 150, 200, 250, 300, 450, 600 BKR + 90 mm
KRF 063.00 63 216 150, 300, 450, 600, 750, 900 BKR + 110 mm
KRF 100.00 100 360 150, 300, 450, 600, 750, 900 BKR + 165 mm

Special dimensions on request.

Dimensions of conveyor housing

60
HK

BK
LA BAG
30
AAV

L AG L AW
LU
HK

0
LG Possible incline B KR

Dimensions in mm
LU Type HK HKE LAW LA LU
BK
min

KRF 040.00 140 110 500 180 73

HK

HK

H KE

KRF 063.00 216 153 620 240 111

KRF 100.00 360 260 1000 600 185

Variable dimensions: AAV = Distance between Design-dependent dimensions:

BKR = Scraper width axles, vertical HK = Box height
BK = Box width LAG = Feed length HKE = Retracted box height
BAG = Feed width LAW = Discharge length LA = Length of the tail
LG = Total length of the (discharge, incl. tensioning distance)
conveyor LU = Length of the tail
= Incline (feed)

The enquiry form can be found on page 72.

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Belt conveyors.
The all-rounders also for parts with sharp edges.

Our belt conveyors are predominantly used However, other parts can also be transported,
on punch-nibbling machines, for transporting such as waste parts from plastic injection
punching scrap and punching trimmings. machines. The transport belt of the conveyor
is resistant to oil and grease.

Belt conveyors

Structure
Housing made of steel plate
The universal transport solution, for
Oil-resistant belt
applications where no cooling lubricant is
Protective motor switch present.
Also suitable for parts with sharp edges
Convex return shafts
Not suitable for transporting hot chips
Shafts with ball bearings

Adjustable belt tension

20 Subject to change.
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Standard design

Standard design
Can be used in a horizontal or inclined position.
Max incline 30

Standard dimensions

FL

HK
BG
BK

Dimensions in mm
Type Box height Belt width Box width Maximum conveying length
BK

HK BG BK FL

GBF 040.00 104 150, 200, 250, 300, 450, 600 BG + 50 5000

Special widths on request.

The enquiry form can be found on page 74.

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22 Photograph: Waldrich Siegen Werkzeugmaschinen GmbH

03_Teleskopabdeckungen_06_GB.qxd 08.11.2006 12:37 Uhr Seite 23

Guideway protection
systems.
Perfect protection for guideways
on machine tools.

Page

Telescopic covers . . . . . . . . . . . . . . . . . . . . . . . . . 24
Way wipers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Link apron covers . . . . . . . . . . . . . . . . . . . . . . . . . 49
Bellows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Conical spring covers . . . . . . . . . . . . . . . . . . . . . . 55
Conveyor belt covers . . . . . . . . . . . . . . . . . . . . . . 58

23
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Telescopic covers.
Perfect protection for guideways on machine tools.

Wherever guideways on machines have to be degree of operational reliability, a long ser-

protected, we have a suitable solution. Our vice life, and make use of innovative techni-
guideway protections systems boast a high cal solutions.

Every production machine requires protection for its guideway

Today, modern machine tools process work-
pieces at ever-greater cutting and travel
speeds. The protection of guideways, measu-
ring systems, drive elements and other vul-
nerable parts is absolutely essential. Accelera-
tions and speeds of machines are constantly
increasing.

Telescopic covers must also be able to cope

with these challenges.
This is where telescopic covers with harness
mechanisms are used.

Cross-beam cover at a milling machine

From individual manufacture to series production we have a solution

The number of varieties is immense,
no cover for a machine is exactly the same
as any other.

Series cover Special form of an inclined bed cover on a test framework

24 Subject to change.
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Designs and areas of application

Until the 1970s, telescopic covers seldom At high travel speeds, the impact pulse exer-
moved in speed ranges any greater than ted on the cover becomes truly enormous.
15 m/min. This results in loud impact noises. What is
more, the telescopic cover is subjected to
The expansion and compression of the indivi-
very large mechanical stresses.
dual boxes took place sequentially. Due to
the low speed, there was hardly any impact The landscape for telescopic covers has chan-
noise. ged greatly in the last few years.
Old designs are less and less in demand,
Over the years, however, Improvements in
with modern concepts such as covers with
drive technology have increased the travel
differential drives taking their place.
speeds of the machines and thus also the
speeds of the cover.

Telescopic cover with flat shape on a boring machine

Telescopic covers are generally produced

from cold-rolled uncoated thin plates in The new generation of KABELSCHLEPP tele-
thicknesses from 1 to 3 mm. scopic covers also allows the use of semi-
finished products with surface finishings
In case of extremely aggressive environmental such as:
conditions (e.g. aggressive cooling lubri-
Plates with pure zinc coatings
cants), corrosion-resistant stainless steel Plates with zinc/nickel coatings
plates may also be used. Plates with lead/zinc coatings
This ensures substantial protection against cor-
rosion.

Subject to change. 25
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Telescopic covers.
The speed is decisive.

At speeds below 15 m/min a telescopic cover So-called differential drives serve to synchro-
can still be built in the conventional form of nize the boxes and eliminate the impact noi-
box synchronization. At higher speeds, ses. KABELSCHLEPP has chosen the old, pro-
however, the inevitable impact noises ven harness mechanism principle, in which
become clearly audible and unpleasant. special materials are used.

Telescopic cover with damping elements

4

3

2

6
7

1 Wiper systems in various designs
5 Structural metal plates to prevent slipping

2 Rollers / sliders
(on the largest box)

3 Gully in various designs
6 Lifting element

4 Damping systems in various designs
7 Locking system

26 Subject to change.
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The use of damping elements

Travel speed Damper elements / harnesses
depends on the travel speed and
Up to 15 m/min Not required the moving mass. The informa-
tion in the table should therefo-
Up to 30 m/min Damper elements re only be viewed as guide
Up to 60 m/min Damper elements / harnesses values.

Telescopic cover with harness mechanism

4

3

1 Wiper systems in various designs
4 Locking system

2 Rollers / sliders
5 Synchronising device (harnesses)

3 Lifting element
for fast-running telescopic covers

Subject to change. 27
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Mechanical elements with harnesses.

KABELSCHLEPP sets the mark.

To ensure impact-free expansion / compres- evenly during expansion and compression.

sion of telescopic covers, they are used with The individual boxes move relative to each
so-called synchronisers (harnesses). other only at a differential speed.
As a result, all of the cover boxes move

Telescopic cover with proven harness mechanism

in various expansion states.

SXM Synchronized Expansion Mechanism.

The KABELSCHLEPP harness technology is used
wherever you find this symbol.

Telescopic covers with harness mechanisms have many advantages:

High travel speeds up to 200 m/min are The force peaks that would normally
possible. occur when the telescopic covers dashed
against each other do not occur.
Acceleration forces and speeds are uni-
formly distributed across all the pla- The disruptive impact noise of the boxes
tes. This also applies to the resultant iner- is eliminated.
tial forces.

28 Subject to change.
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Cover with two harnesses

This solution has been developed for travel
speeds greater than 100 m/min.
Two harnesses ensure synchronization. In the
example shown here the cover plates are
made of 1 mm thick stainless steel.

The cover plates are riveted to the rear

wall. Welding and the resulting heat effects
have been avoided. Only the wiper is spot-
welded.
Telescopic cover
with proven harness mechanism

Cover with one harness

This particularly lightweight solution has
been developed for small machine tools.
The cover plates are made of 1 mm thick nor-
mal steel.

The travel speed in this special application is

only 30 m/min. The harness mechanism ser-
ves to ensure synchronization, however, and
the reduced mass of all the elements means
that it was possible to develop an especially
cost-effective solution here.

Telescopic cover with only one harness

Subject to change. 29
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Telescopic covers.
Perfect protection for guideways on machine tools.

Photograph: Waldrich Siegen Werkzeugmaschinen GmbH

Designs
Machine tools come in a wide variety of example, a large bed-type milling machine.
designs. That is why a modern lathe needs The following designs provide an overview of
another type of telescopic cover than, for typical designs.

Flat shape Roof shape, centric (eccentric)

The U-shaped design is generally used in a horizontal, This design is always advisable when cooling lubricants are
lying position for milling table guides. With this design used. The inclined surface allows the water and naturally
the maximum width of the telescopic cover should be also the chips to run off more easily. With large covers
limited to 1.5 m. (> 3 m width) for reasons of stability, etc. at least three
roof angles should be provided.

30 Subject to change.
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Flattened roof shape Shape with incline to one side

The flattened roof shape is a special construction method The shape with incline to one side has a special roof shape.
with two roof angles. Primarily for dry operation and Depending on the possible incline, covers can be constructed
widths > 3 m. with widths of up to 1.5 m. This shape is likewise a recom-
mended solution when large amounts of coolant are present.
Depending on the angle of incline, this form also helps to
discharge coolants / chips.

Vertically-installed telescopic cover Blind cover

Standing covers are used on With blind telescopic covers,
larger machine tools, mostly the cover plates move in
in the area above and below separate guide rails, each of
the cross beam. They can which is mounted on the
take many different shapes. machine at the sides. It is
used exclusively in a vertical
arrangement. The guide rails
are generally made of brass.

Cross-beam cover Tubular cover, polygonal cover

These covers are predominantly used on large gantry machine Tubular covers or covering shafts, spindles, etc. They can be
tools on a cross beam to the left and right of the support. The made either with a round or a polygonal shape.
boxes are suspended vertically and protect the support guides
from chips and cooling lubricants.

Other forms and special designs tailored to your specific

The enquiry form and the design dimensions requirements are possible. Please do get in touch with us,
can be found on page 75ff. we will be happy to advise you!

Subject to change. 31
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Wipers on telescopic covers.

Wipers on telescopic covers keep the cover
boxes clean and prevent the penetration of
dirt and chips.

Welded-on and riveted-on wipers

With these types the support profile is spot-
welded or riveted to the cover box.

Type MA 8 / MA 12
These wipers consist of an Supporting strip
Supporting strip optional
NBR profile vulcanized onto a optional
steel strip.
8 12
Necessary calculated distance 2.5 3.5

of the cover plates

1.5
2.5 to 3.5 mm. 1.5 15
19

Wiper type MA 8 Wiper type MA 12

Type MA 8S / MA 12S
Wipers MA 8 and MA 12 are
covered with a protective
strip for protection against
hot chips.

Necessary calculated distance 0.5

of the cover plates
3.5 to 4 mm. Protective strip

Wiper type MA -S

Type MA 12.1 / MA 18
14.5
A specially-milled steel plate
profile is spot-welded to the 12
1
boxes and a PUR wiper lip is 5.8 5.5
6.5

inserted. 3.5

0.8 1
Necessary calculated distance
of the cover plates 19 18.5
3.5 to 5.5 mm.
Wiper type MA 12.1 Wiper type MA 18

32 Subject to change.
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Welded-on and riveted-on wipers

Steel plate wiper made of spring band steel
A specially shaped, approximately 0.4 mm
thick, approximately 25 mm wide band of
stainless spring band steel is spot-welded to
the cover plate. This wiper is recommended
for dry machining.

Necessary calculated distance

of the cover plates 1 mm.

Types with replaceable wiper lips the new generation

The replaceable wiper with a PU lip
This new generation of wipers can be repla- By rotating the fastening pin through 90,
ced directly on the machine, without disas- the wiper system is fastened to the cover
sembling the telescopic cover. plate, or loosened from it. The spring profile
generates a defined pressure.
The wiper consists of four parts: a retaining
section of steel, a wiper lip of PU, a spring Necessary calculated distance of the cover
profile of plastic and a fastening pin. plates 5 to 5.5 mm.

The replaceable wiper made of steel

Here a solution has been developed that
makes the above-mentioned spring band
steel wipers replaceable. A specially-shaped
support plate is spot-welded to the box. The
wiper can then be pushed in. The spring
force of the support plate holds the wiper in
place. The holding forces are increased by
defined fixing points.

Necessary calculated distance of the cover

plates 1 mm.

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Damping elements
on telescopic covers.
Telescopic covers with travel speeds greater than 15 m/min
must be provided with dampers in order to reduce impact
noises.

Wiper type MA 18 with damping

The support profile is made of aluminium and is screwed or
riveted on. The wiper lip is identical to MA 12.1. The special
damping profile can be installed in the rear aperture formed
onto the support profile.

Necessary calculated distance of the cover plates 5.5 mm.

Brass strips with damping

Brass strips are used primarily on standing covers. The dam-
ping profile described above can likewise be mounted on an
appropriately drawn brass profile.

Necessary calculated distance of the cover plates 5.5 mm.

Vibration absorber
To damp impact noise effectively, vibration absorbers can be
fitted in the rear walls of the covers. Depending on the indivi-
dual situation and travel speed, the number of dampers is
varied in order to achieve an optimum result.

Damping elements for compression

Damping elements that only work during expansion require
an additional element for compression. Here simple rubber
buffers mounted at an appropriate point on the rear wall
have proven themselves over many years.

34 Subject to change.
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Splash- and hose-proof protection

on telescopic covers.
Over time cooling emulsion and fine chips can be pumped
under the individual boxes and make it over the rear wall into
the machinery space that is being protected. In many cases
this is undesirable.

Machine tools with hydrostatic bearings require watertight

covers.

Gullies for telescopic covers

In order to catch coolant and chips that make it over the rear
wall, a gully is generally installed on the back of the rear wall.
This gully allows the fluids to be drained off to the sides.

Aluminium gully type AL 19

This gully is an extruded aluminium profile which is screwed
onto the rear walls of the cover.

The cover plate is bent downwards so that it projects into the

gully. This allows the coolant between the plates to flow into
the moulded gully.

Condensation water that forms under the cover plates is

wiped off by a lip and drained into gullies to the front and
back. This makes it possible to achieve a very high level of
waterproofing.

Gully type ST 05
This gully is screwed onto the rear wall. This has the advan-
tage of, among other things, meaning that galvanized metal
plates can be used (no welding necessary).

The enquiry form can be found on page 75.

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Rollers and sliders

on telescopic covers.
The individual boxes of telescopic covers are supported by rol-
lers or sliders on the guideways or corresponding supplemen-
tary guides. In addition, there are various solutions depending
on the qualities of the way:

Plastic rollers
Gentle rolling on the guideway

For low travel speeds

Steel rollers
For high support loads

For high travel speeds

Plastic sliders
Good sliding characteristics on the guideway

For high travel speeds

Can also be used for linear guides

Metal sliders
For high support loads

For low travel speeds

36 Subject to change.
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Telescopic covers
the new generation.
New developments from KABELSCHLEPP.

DUPLEX, the vertically traversing cover

These covers are used to separate two machi- The vertically traversing telescopic cover
ning cells of a machining center. DUPLEX is guided by two inside harness
mechanisms.
Thus, a tool change can be carried out in one
machining cell, while work continues in the Owing to the double-construction, a high
other one. degree of puncture-proofness is achieved,
which more than satisfies the requirements.
The partitioning of these two machining cells
Of course, this construction principle can also
has to be nearly bulletproof, because there
be employed for normal covering tasks.
are several persons working in one of them,
who would be in grave danger without pro- Since the covering elements are simply
tection. suspended on the harness, very inexpensive
solutions are obtained.

DUPLEX cover

Subject to change. 37
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Telescopic covers
the new generation.
New developments from KABELSCHLEPP.

CROSS-COVER, the ready-to-install solution

Today machining spindles of horizontal dril- Due to the greater lengths of the plates, the
ling machines move in the vertical and hori- side covers are made, for example, of 1 mm
zontal direction with accelerations in the 2 g steel, and the wiper is generally mounted
range and high speeds. separately.

Cover elements for the transverse motion are The construction with harnesses is superior to
always in a vertically standing arrangement normal covers and other protective
and move laterally, cover elements for the systems such as bellows with regard to dura-
vertical motion of the spindle move upwards bility and stability. This pays for itself in the
and downwards, and all of their lamellas are long run, since there is virtually no wear
arranged horizontally. (tested so far: 300,000 motion cycles). At the
same time, the weight has been kept low,
Today the machinery space is often
and ball bearing guide rails ensure smooth,
protected with bellows, whose fabric struc-
low-friction operation.
ture is often protected against flying chips by
means of supplementary lamellas made of
stainless steel.

KABELSCHLEPP has developed the turnkey

system CROSS-COVER.

The entire machinery space covering is supp-

lied as a pre-finished unit.

The CROSS-COVER is constructed of slim,

light plates, which move evenly thanks to
integrated harness mechanisms. This elimina-
tes disruptive impact noise, minimises wear
and increases service life significantly. The
vertically moving plates are preferably made
of very hard stainless spring band steel with
an integrated wiper.

With CROSS-COVER you save

valuable time
We ship the entire cover unit to you ready
for mounting you can completely cover the
spindle side with just a few installation steps. Ready-to-install
Installation is aided by a frame running around CROSS-COVER cover
the machine. We design this frame according
to your specifications, and ship it to you toget-
her with all of the necessary fastening ele-
ments.

38 Subject to change.
03_Teleskopabdeckungen_06_GB.qxd 08.11.2006 12:38 Uhr Seite 39

IN-LINE-COVER, the alternative to bellows

and link apron covers
Wherever up until now bellows or link apron This design saves weight, and at the same time increases
cover solutions have been used to prevent stability and allows narrow lamellas. It also reduces
entry of chips, now there is a slim, robust, weight significantly compared to a telescopic cover.
cost-effective alternative.

KABELSCHLEPP IN-LINE-COVERS offer

the resistance capacity of telescopic covers
with less weight and lower costs.

For example, you can use IN-LINE-COVERS as

a cross-beam cover on gantry machine tools
to protect their vulnerable drive systems
against particles and fluids. Or as an alterna-
tive to link apron covers when machine com-
ponents have to move in one dimension.

With the IN-LINE-COVER, the harness

mechanisms provide more even motion and
very smooth operation.

Here, too, the KABELSCHLEPP SXM harness

principle prevents force peaks and excessive
noise generation. A construction method
which has proven itself thousands of times
over.

New, on the other hand, is the suspension of

the plates at the central pivot point of two
harnesses and guidance of the harness
IN-LINE-COVER
points on one or two guide rails.
with harness mechanism

The individual plates of the cover are

made of 0.5 -1.5 mm thick spring band
steel, normal steel or stainless steel,
depending on the length of the specific
element:
very light (reduced weight)
Corrosion-resistant when
stainless steel is used
Long service life

Subject to change. 39
04_Abstreifer_07_GB.qxd 08.11.2006 12:45 Uhr Seite 40

Way wipers.
The cleanup crew on guideways.

Way wipers are essential to keep the guide- Even if the guideways are already protected
ways in a proper functional state, and thus to by a telescopic cover, it is necessary to wipe
keep the machine tool permanently in fine, penetrating particles off of the vulnera-
operation. ble ways.

Harnessed way wipers

Cast wiper with steel support strip Way wipers in a modular system

BAY-WIPE way wiper with optimised corner design.

40 Subject to change.
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Overview and delivery forms

Harnessed way wipers
proven in millions of applications
Available in a wide variety of shapes,
harnessed according to your specifications,
in bar form or available ex-stock.

Way wiper BA 65
Cast wiper with steel support strip,
available ex-stock in bar form.

Way wiper BA 115

with extra-long lip
Highly-flexible cast wiper with steel support
strip, available ex-stock in bar form.

Way wipers in a modular system

the clever solution
The most economical alternative to cast
wipers.

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Way wiper types BA and BAS.

Wipers of this type have a replaceable lip and
guarantee high form stability and mechanical Note: Reduce costs
loading capacity. They are manufactured in With types BA and BAS the wiper lip is replace-
custom forms according to your specifica- able. In case of wear, only the lip has to be
tions. exchanged; the support profile can remain in
use.
Available as bar material ex-stock.

Properties
Temperature range -40 C to 100 C

Support material: Aluminium

Wiper lip material: Polyurethane

Largely resistant to oils, greases, alkalis

and water

Pretension approx. 2 mm

Replaceable wiper lip

Standard length of bar material:

1000 mm

Inside or outside wiping forms are possible

42 Subject to change.
04_Abstreifer_07_GB.qxd 08.11.2006 12:45 Uhr Seite 43

Dimensions and types

Type BA Type Installation
height H
Way wipers of this type are used mainly in (clamped in
those cases where installation conditions are position)
restrictive, or where the wipers are additio- BA 18 17.5
nally protected by means of a telescopic
cover, a bellows, a link apron cover, or where BA 25 23.5
no chips occur. Standard length: 1000 mm

Type BAS
In this type series, the light metal support Type Installation
provides protection for the wiper lip. It is height H
used primarily in the case of direct incidence (clamped in
position)
of chips (no hot chips).
BAS 18 17.5

BAS 25 23.5

BAS 40 39.5

Pre-wiper for protection of the Standard length: 1000 mm

guideway
To protect the wiper lip from hot chips, and to
remove coarse and stubborn dirt from the gui-
deway, the way wiper must be fitted with a
pre-wiper made from stainless spring steel or
brass.
The pre-wiper and its corresponding light metal
clamping strip are affixed to the machine com-
ponent with the fastening screws of the wiper.
For straight way wipers with a corresponding
hole pattern (distance between holes 80
mm), the clamping strip is not required.

The enquiry form can be found on page 79.

Subject to change. 43
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Way wiper BA 65 bar material.

Wipers of this type are compact and are It is manufactured in various forms, thus
notable for high shape accuracy and dimen- guaranteeing high repeatability.
sional accuracy.

Properties
Temperature resistance 40 C to + 100 C, briefly up to 140 C
Support material: Steel
Wiper lip material: Abrasion-resistant synthetic rubber (NBR)
Resistant to standard oils, greases, acids and bases
Resistant to microorganisms

Dimensions
1
1

18
12
8
14

6.5 6.5

Way wiper BA 65-14 Way wiper BA 65-18

1.5
18
25
15
22

6.5 6.5

Way wiper BA 65-22 Way wiper BA 65-25

Type Pretension
(max.)

BA 65-14 1 mm

BA 65-18 1 mm

BA 65-22 2 mm

BA 65-25 1 mm

Length: 500 mm

The enquiry form can be found on page 79.

44 Subject to change.
04_Abstreifer_07_GB.qxd 08.11.2006 12:45 Uhr Seite 45

Way wiper BA 115 bar material.

Highly flexible wiper with a max. pretension It is likewise manufactured in various forms,
of 4 mm. guaranteeing high repeatability.

Properties
Temperature resistance 40 C to + 100 C, briefly up to 140 C
Support material: Steel
Wiper lip material: Abrasion-resistant synthetic rubber (NBR)
Resistant to standard oils, greases, acids and bases
Resistant to microorganisms

Dimensions
1.5
16
30

11.5

Way wiper BA 115-30

Type Pretension
(max.)

BA 115-30 4 mm

Length: 500 mm

The enquiry form can be found on page 79.

Subject to change. 45
04_Abstreifer_07_GB.qxd 08.11.2006 12:45 Uhr Seite 46

Way wiper BA 65 VARIO

The most economical alternative to cast BA 65 VARIO way wipers are optionally avai-
wipers even for small quantities. On request lable as complete wipers, or as individual
we also manufacture them according to your wiper lips in bar form for your own harnes-
specifications custom tailored for your sing.
application.

So-called cast wipers are wipers The wiper system BA 65 VARIO is a new
consisting of a piece of neoprene rubber vul- development for which no special tools are
canised onto a steel support profile. They are required: A pre-finished profile of synthetic
produced in specially-manufactured injection rubber is custom-tailored. The support profile
moulds. Larger quantities are essential, as the usually made from metal can be produ-
tool costs must be offset ced on a laser or nibbling machine.
by the number of parts produced.
Thus smaller quantities can be produced
in this way at a reasonable cost.

Properties
Temperature resistance 40 C Resistant to standard oils, greases, acids
to + 100 C, briefly up to 140 C and bases

Support material: Steel, stainless steel Pretension of the wiper lip:

max. 1 mm
Wiper lip material: Abrasion-resistant syn-
thetic rubber (NBR) Resistant to microorganisms

The enquiry form can be found on page 79.

46 Subject to change.
04_Abstreifer_07_GB.qxd 08.11.2006 12:45 Uhr Seite 47

Dimensions 2

1
2
1

12
18
8
14

6.5 6.5

Way wiper BA 65-14 VARIO Way wiper BA 65-18 VARIO

2
1.5

Type Pretension
(max.)

BA 65-14 1 mm
18
25

BA 65-18 1 mm

BA 65-25 1 mm

Length: 500 mm
6.5

Way wiper BA 65-25 VARIO

Delivery options
1. Construction set as individual parts 3. Separate wiper lip

The support material and wiper lips are pro- If your production department can produce
duced according to your specifications, and the required support plates itself, you can
put together as a construction set. order the wiper lip from us separately. The
delivery length is500 mm.

It can be ordered as follows:

....pcs. wiper lip BA 65-14 material no. 79000
....pcs. wiper lip BA 65-18 material no. 79001
....pcs. wiper lip BA 65-25 material no. 79003

Easy assembly of the individual parts

2. Ready-to-install wiper system

All parts are supplied affixed to the

support profile.
Wiper lip bar material

Ready-to-install wiper system

Subject to change. 47
04_Abstreifer_07_GB.qxd 08.11.2006 12:45 Uhr Seite 48

Way wiper BAY-WIPE.

System with optimised corner design.

Many wiper systems have problems at the Our BAY-WIPE system now has these problem
point where a hydrostatic guideway goes areas perfectly under control. Thanks to its
round a corner. Rounded or bevelled corners optimised corner elements, which follow the
on guideways are often problem areas, contours of the path exactly, the guideway is
because the wiper elements cannot follow wiped clean in both directions.
the profile closely enough.

Properties
Effectively prevents lubricants and coo-
lants from escaping

Corner elements to ensure perfect con-

tact

Modularly configured wiper system

Max. 0.3 mm deformation of wiper edge

Grease- and acid-resistant wiper lip

Standard length of bar material: 500 mm

Intelligently designed, individually produced

The wiper lip of the BAY-WIPE was developed elements. This allows a wiper system to be
at the Institute for Machine Elements (IMA) created from the individual parts, exactly sui-
at the University of Stuttgart. ted to the contours of the guideway.

KABELSCHLEPP participated in this research

project, and put the results into practice in a
consistent manner.

A wiper lip that works in both directions is

affixed directly to the support profile by
means of a plastic injection moulding pro-
cess. The straight sections of this profile,
which have been cut to length, are then non-
positively joined with pre-assembled corner

The enquiry form can be found on page 79.

48 Subject to change.
05_Gliedersch_03_GB.qxd 08.11.2006 12:46 Uhr Seite 49

Link apron covers.

Solutions for limited spaces.

Link apron covers can be used anywhere the guideways and can hang down freely at
where, for reasons of space, it is not possible the end of the path, or be screwed on or
to use telescopic covers. They lie directly on wound around without any special guides.

Properties
Small space requirement Customized end attachment

Protection against chips and lubricant All link apron covers can be supplied with
a roller device
Splash- and hose-proof
Lateral guides are not necessary
Low weight
Short delivery time
Long service life
Attractive price/performance ratio
Hear-resistant to 100 C over extended
periods

Subject to change. 49
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Link apron covers.

Solutions for limited spaces.

Designs
Design 1
Lightweight, highly flexible solid profile link apron
covers, thin design.
Bmin = 100 mm
Bmax = 950 mm
Rmin = 25 mm
Weight = 5.6 kg/m2
Solid aluminium profile 19 x 3.0 mm
with PU connecting elements

Design 2
Robust solid profile link apron covers,
for high stress.
Bmin = 100 mm
Bmax = 2950 mm
Rmin = 50 mm
Weight = 14.2 kg/m2
Solid aluminium profile 20 x 5.5 mm
with PU connecting elements

Design 2N
Lightweight, stable hollow profile link apron covers,
extremely stress-resistant, even in large widths.
Bmin = 100 mm
Bmax = 2950 mm
Rmin = 50 mm
Weight = 10 kg/m2
Hollow aluminium profile 20 x 5.5 mm
with PU connecting elements

Design 3
Flexible solid metal link apron cover,
with hinges and one-sided bend radius.
Bmin = 100 mm
Bmax = 2000 mm
Rmin = 60 mm
Weight = 16.5 kg/m2
Hollow aluminium profile 18.5 x 6.8 mm
with integrated hinge

50 Subject to change.
05_Gliedersch_03_GB.qxd 08.11.2006 12:46 Uhr Seite 51

Fastenings / connecting elements

Examples of fastening profiles

Standard end profile Standard profile with Straight end profile Angle fastening profile
mounting bracket

Installation variants

Roller devices
All link apron covers can be rolled up like a
window blind.

They can be driven with spring or electric

motors.

The enquiry form can be found on page 80.

Subject to change. 51
05_Gliedersch_03_GB.qxd 08.11.2006 12:46 Uhr Seite 52

Steel link apron covers FLEX-COVER.

Lighter, tougher, more economical.

The new FLEX-COVER link apron cover repre- There is hardly any wear, as there is no fric-
sents a small revolution: it is made from tion, and no bendable connection elements
sheet steel, making it 3 times more robust that could be exposed to fatigue.
than aluminium but weighing the same.
FLEX-COVER gives you improved properties
Its completely new construction means that with no increase in weight, and at a consi-
penetration by fluids and chips is virtually derably lower price.
impossible. The individual elements roll
The specially-milled sheet steel lamellas are
against each other in the radius of the
held together by a slotted plastic tube, which
lamellas.
is itself affixed by means of spring steel clips.

Properties
Rustproof steel lamellas Bmin = 200 mm
Bmax = 2000 mm
3 times greater resistance to flying chips
Lmax = 2500 mm
Each lamella has a completely smooth sur-
face Rmin = 50 mm

Hardly any wear of steel or plastic parts Weight = 10 kg/m2

Virtually no penetration by chips or Heat resistance: approx. 80 C

fluids Travel speed: 1.5 m/s
Acceleration: up to 15 m/s2, depending on the specific
application

52 Subject to change.
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Bellows.
Guideway protection solutions with very little compression.

KABELSCHLEPP bellows are used on all kinds Bellows can be individually produced from a
of machine to provide protection for guide- range of different materials, depending on
ways and spindles, in those cases where no your specific requirements.
hot chips are present and accessibility is not a
requirement.

Properties Installation variants

Simple installation Horizontal, lying

High travel speed Horizontal, hanging

Minimal compression Vertical

High quality

Delivery options
For travel speeds of up to 1.5 m/s

Customized production

Available in a wide range of shapes

Available in many different materials

Subject to change. 53
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Bellows.
Guideway protection solutions with very little compression.

Designs
U-bellows design
Variable dimensions

Customized in the guide

Economically priced

U-bellows design

Box bellows design

Covering for movable machine elements

High form stability

Box bellows design

U-bellows design with lamellas

Reliable protection against heavy chip
generation

Rust-resistant and acid-resistant telescopic

plates

Can be made coolant-proof upon request

Rigid or movable design of the telescopic

plates is possible

U-bellows design with lamellas

Additional shapes and designs are available on request.

The enquiry form can be found on page 81.

54 Subject to change.
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Conical spring covers.

Protection under extreme conditions.

Conical spring covers protect spindles, suitable position. High temperature resi-
columns, shafts, threads and rod guides relia- stance and resistance to chemicals guarantee
bly against contamination, chips and mecha- reliable protection even under extreme ope-
nical damage. They provide a good sealing rating conditions.
function, and are self-cleaning if installed in a

The springs are made of hardened high-qua- extended state KABELSCHLEPP conical spring
lity spring band steel. The optimized design covers guarantee excellent protection against
means that the horizontal bending and verti- dirt and mechanical influences.
cal deflection is very low. Thus even in the

Properties
Accident prevention for operating person- Increased machine service life
nel from revolving spindles and shafts
Some conical spring covers are also availa-
Reduction in downtimes resulting from ble for retrofitting
contamination

Subject to change. 55
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Conical spring covers.

Protection under extreme conditions.

Installation positions
The conically wound conical spring covers steel or alternatively of stainless steel, they
automatically follow the motions of the can be used in vertical, horizontal and incli-
machine. Made of high-quality blue polished ned positions.

Vertical installation
When installed vertically, conical spring
covers are mounted with the larger diameter
at the top. This way the overlapping of the
individual coils makes the conical spring
covers self-cleaning.

Horizontal installation
When installed horizontally, conical spring
covers are mounted with the larger diameter
in the direction of the chip generation. In
horizontal installation with larger diameters
or longer expansion, the maximum expansion
is reduced to 60% of the value for vertical
installation.

Moreover, a slight sag appears in the conical

spring cover, which is about 2 - 5% of the
maximum expansion.

Installation in inclined position

In addition to vertical and horizontal installa-
tion, installation in an inclined position is also
possible. For small angles of incline above the
horizontal the same conditions apply as in
horizontal installation.

56 Subject to change.
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Installation of several conical spring covers in series

By connecting several conical spring covers in
series it is possible to deal with special require-
ments, such as extra-long traversing distances.

We would be happy to advise you regarding

such applications and can supply you with the
necessary special flanges.

Outside

Retrofitting flange

Many conical spring covers are also available

for retrofitting.
Conical
spring cover

Selection
Selection of the conical spring cover suitable
for your specific application is generally
based on the following criteria:

Internal diameter D1

Expansion AZ (vertical / horizontal)

Compression ZD
Inside
flange

The enquiry form can be found on page 82.

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Roll-up covers.
Protection in a minimum of space.

KABELSCHLEPP roll-up covers serve to protect

contact surfaces and guideways on all kinds
of machine.

Properties
For high travel speeds Simple installation

Minimal space required Long service life

Customized production Cost-effective

Designs
Roll-up cover without housing
Roll-up covers without a housing are suitable for areas with
limited space, and facilitate optimal integration into the
machine enclosure.

Roll-up cover with housing

Roll-up covers with an additional housing made of steel or
aluminium protect the standard roll-up cover and
allow simple installation or retrofitting.

58 Subject to change.
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Roll-up covers with plastic band

Reliable protection against cutting waste,
oil and cooling emulsions

Particularly suitable for high travel speeds

thanks to its low own weight

Minimal space required

Very resistant to tearing due to plastic

layered special fabric

Various materials are possible

Roll-up covers with steel band

Very good protection against cutting
waste, oil and cooling emulsions

Rust-resistant and acid-resistant spring

band steel with thickness from 0.2
to 0.4 mm

Suitable for high travel speeds and grea-

ter mechanical loads

Only available with housing

The enquiry form can be found on page 83.

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60
09_Umhausungen_02_GB.qxd 08.11.2006 12:49 Uhr Seite 61

Machine housings.
The impenetrable housing
for your machines.

Page

PROTECT-PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . 62

61
09_Umhausungen_02_GB.qxd 08.11.2006 12:49 Uhr Seite 62

PROTECT-PANEL system.
The impenetrable housing for your machines.

High speeds, quick machining cycles, cooling These help reduce or eliminate the hazards
water and chips: Machine tools represent a for the persons who work with them.
dangerous environment for people. This is
With the KABELSCHLEPP PROTECT-PANEL
why all machine tools are contained in nearly
system, we offer you optimized protection
impenetrable housings.
for a particularly attractive price.

62 Subject to change.
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Steel plate construction for a totally harmonised system

Each machine housing is produced individu- This manufacturing method offers you nume-
ally according to your plans while at the rous advantages: Short design engineering
same time consisting of standardised parts. times through the used of standardised parts
We carry out all of our engineering in 3D, wherever possible. Short delivery times, since
combining various predefined elements to our production is based on predefined pro-
form your housing. Simple, specially develo- cesses. Short installation times, since our
ped connecting elements keep the walls in mounting profiles are likewise standardised,
line. and the large wall elements can be connec-
ted with just a few screws. Processing on
The entire system is made of steel. Screwed
state-of-the-art machine tools provides high
and riveted connections and a rigorously
precision for all elements. Avoiding welding
implemented sandwich construction method
as much as possible eliminates the potential
are used to turn industrially prefabricated
for distortion and irregularities.
components into extremely stable wall
modules, without any need for welding. The
wall elements are mounted vertically on solid
C-profiles with fastening elements, e.g. on
the shop floor. Irregularities in the floor can
be compensated for using the adjustment
features.

KABELSCHLEPP PROTECT-PANEL
Modules:
Wall modules
(standard dimensions B x H 1235 x 2350 mm)
Window modules
(with special glass pane insert)
Corner modules
Standard doors
Sliding doors (manual and automatic)
Folding doors (up to three wings are electric
motor-driven under PLC control)
Lift gates (up to four segments)
Roll gates (for vertical and vertical-horizontal
motion)
Material: Steel plate, 0.5 mm thick, powder
coated (colour as desired, RAL 9002 is stan-
dard)

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PROTECT-PANEL system.
The impenetrable housing for your machines.

PROTECT-PANEL: Secure protection against water spray

The unique connecting element means
that the individual wall elements are sea-
led against water spray, and are joined to
each other in an extra-sturdy manner.
Each pair of modules is joined by specially-
formed plates held together by bolts. An
additional plate on the inside forms a
labyrinth seal.

In order to direct the remaining water

spray downwards, we have fitted a deflec-
tor plate which guides the downward-flo-
wing water directly into a particle con-
veyor, for example. The special sandwich
construction of the wall elements, toget-
her with the deflector plate, result in a
sealed protective wall which can with- Protection against sprayed fluids:
stand even high water pressures. Sealed with a rubber seal and deflector plate.

An open road for your workpieces with modern drive technology

To make exchanging workpieces easier, and if Modern CAN-BUS technology makes it possi-
it is not possible to implement a guide rail in ble to program different motion patterns for
the upper and lower areas of the enclosure, individual door elements. Teaching and loa-
then you can equip the enclosure with a fol- ding of programs are remarkably simple. If
ding door which moves to the side. The fol- suitable CAN-BUS equipment is present, the
ding door is suspended only from a lateral motors can also be monitored using the
post, leaving the greatest possible open machine controller. When closed, the doors
space for your workpieces, especially in the are held together by a locking mechanism,
upwards direction. and will not open even if a person leans on
them, for example. The end positions can be
The door elements have the same design as
monitored and interrogated either via the
the wall elements. Each of them is driven by
program, or by means of additional limit
a 24 V DC motor with a planetary gear unit
switches.
and integrated PLC controller. Country-speci-
fic voltages can easily be obtained using an
appropriate transformer.

64 Subject to change.
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Gate elements for housings

Roll gate for PROTECT-PANEL
For changing pallets on machine tools, a gate The lamellas of this gate are made from
is required that moves at high speeds when aluminium, and are reinforced on the inside
opening and closing. The PROTECT-PANEL roll with steel inserts. This guarantees the requi-
gate functions in principle like a garage door. red penetration resistance.
A segmented gate moves upwards and is rol-
led up. The height of the gate structure is
3500 mm.

Lift gate for PROTECT-PANEL

Unlike the roll gate, the lift gate has a small resistant to penetration. These larger seg-
number of larger segments, which all move ments are thus not rolled up, but instead are
together. The segments have a sandwich positioned one behind the other, and hang
construction, which makes them extremely neatly one behind the other when the door is
open.

A special feature of this gate is its lifting and

lowering mechanism, which makes use of
pulleys. Each gate element is suspended on
two pulleys, which raise or lower all of the
elements evenly.

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PROTECT-PANEL system.
The impenetrable housing for your machines.

Automatic door for PROTECT-PANEL

Because automatic doors are integrated into
the machine tool programme, they automati-
cally open and close according to the requi-
red production cycle.

For heights of 2-3 m thats nothing special.

But the automatic door in the PROTECT-
PANEL system can manage much bigger
sizes.

At the production plant of one of our custo- within 5 seconds. Its a challenge that we sol-
mers, a first automatic door has been instal- ved perfectly with the help of linear drives, a
led which is 6500 mm high, 1600 mm wide, three-phase motor and control shaft techno-
500 kg in weight and can open and close logy.

66 Subject to change.
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Subject to change. 67
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68
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Enquiry forms.
Question forms and technical information.

Page

Hinged belt conveyors question form . . . . . . . . . . . . . . . . 70

Scraper conveyors question form . . . . . . . . . . . . . . . . . . . 72
Belt conveyors question form . . . . . . . . . . . . . . . . . . . . . . 74
Telescopic covers question form . . . . . . . . . . . . . . . . . . . . 75
Telescopic covers technical information question form . . . . 76
Way wipers question form . . . . . . . . . . . . . . . . . . . . . . . . 79
Link apron covers question form . . . . . . . . . . . . . . . . . . . . 80
Bellows question form . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Conical spring covers question form . . . . . . . . . . . . . . . . . 82
Roll-up covers question form . . . . . . . . . . . . . . . . . . . . . . . 83
69
10_Bestellungen_02_GB.qxd 08.11.2006 12:51 Uhr Seite 70

Hinged belt conveyors question form.

Purpose of the conveyor: _____________________________________________________

Material to be conveyed: _____________________________________________________

Type of material to be conveyed (for chips: type of chip): _________________________

Max. dimensions of material to be conveyed: ____________________________________

Material: _______________________________________________________________________

Output: _______________ m3/h _______________ kg/h

Coolant: Straight design

Horizontal or rising.
Type of coolant: Emulsion Oil _______________ Max. incline 45
Quantity of coolant: _______________ l/min
Coolant container: On conveyor housing
Separate container
With pump
With float bracket

Electrical connection values:

Operating voltage: _______________ volts
Control voltage: _______________ volts
Frequency: _______________ Hz

Electrical control
Supplied by KABELSCHLEPP GmbH
Material to be provided by customer
Straight/rising design
Design of control _______________ Max. incline 45

Overload safety
Electrical overload protection (e.g. motor protection switch)
Current monitoring relay
Torque switching via limit switch
(only when conveyor driven by attachable gear motor)

Paintwork
Primer _______________
Paint RAL _______________

Design
Straight
Straight/rising
Straight/rising/straight

Straight/rising/straight design
Max. incline 60

70 Subject to change.
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Straight design Straight/rising design

Section A-B LG
LG

BAG
A
HK
HB

BSCH Section A-B

B LAG

AAV
BK
BAG
A
Alpha

HK
HB
BK

BSCH
BK B
Construction dimensions:
Overall length LG: _______________ mm

BK
Box height HK: 140 mm (SRF 040.00)
216 mm (SRF 063.00) Construction dimensions:
360 mm (SRF 100.00) Overall length LG: _______________ mm
Box width BK: _______________ mm Feed length LAG: _______________ mm
Belt width BSCH: _______________ mm Distance between axles, vertical AAV: _______________ mm
Panel height HB: _______________ mm Box height HK: 140 mm (SRF 040.00)
216 mm (SRF 063.00)
Additional information
360 mm (SRF 100.00)
____________________________________________ Box width BK: _________________ mm
Belt width BSCH: _______________ mm
Panel height HB: _______________ mm
Straight/rising/straight design Alpha: _______________ mm

LG
Additional information
LAW
____________________________________________

Section A-B LAG

AAV

BAG
A
Alpha
HK
HB

BSCH B
BK
BK

Construction dimensions:
Overall length LG: _______________ mm
Feed length LAG: _______________ mm
Distance between axles, vertical AAV: _______________ mm
Box height HK: 140 mm (SRF 040.00)
216 mm (SRF 063.00)
360 mm (SRF 100.00)
Box width BK: _______________ mm
Belt width BSCH: _______________ mm
Panel height HB: _______________ mm
Alpha: _______________ mm
Discharge length LAW: _______________ mm
Additional information
____________________________________________

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Scraper conveyors question form.

Purpose of the conveyor: __________________________________________________________

Material to be conveyed: __________________________________________________________

Type of material to be conveyed (for chips: type of chip): _____________________________

Max. dimensions of material to be conveyed: ________________________________________

Material: _____________________________________________________________________________

Output: _______________ m3/h _______________ kg/h

Straight design
Coolant: Horizontal or rising.
Max. incline 45
Type of coolant: Emulsion Oil _______________

Quantity of coolant: _______________ l/min

Coolant container: On conveyor housing
Separate container
With pump
With float bracket

Electrical connection values:

Operating voltage: _______________ volts
Control voltage: _______________ volts
Frequency: _______________ Hz

Electrical control
Supplied by KABELSCHLEPP GmbH
Straight/rising design
Material to be provided by customer
Max. incline 45
Design of control _______________

Overload safety
Electrical overload protection (e.g. motor protection switch)
Current monitoring relay
Torque switching via limit switch
(only when conveyor driven by attachable gear motor)

Paintwork
Primer _______________
Paint RAL _______________

Design
Straight
Straight/rising
Straight/rising/straight

Straight/rising/straight design
Max. incline 60

72 Subject to change.
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Straight design Straight/rising design

Section A-B LG
LG

BAG A
HK

BKR Section A-B

B LAG

AAV
BK

BAG A
Alpha

HK
BK

BKR
BK
B
Construction dimensions:
Overall length LG: _______________ mm

BK
Box height HK: 140 mm (KRF 040.00)
216 mm (KRF 063.00) Construction dimensions:
360 mm (KRF 100.00) Overall length LG: _______________ mm
Box width BK: _______________ mm Feed length LAG: _______________ mm
Belt width BKR: _______________ mm Distance between axles, vertical AAV: _______________ mm
Additional information Box height HK: 140 mm (KRF 040.00)
216 mm (KRF 063.00)
____________________________________________
360 mm (KRF 100.00)
Box width BK: _______________ mm
Belt width BKR: _______________ mm
Alpha: _______________ mm

Straight/rising/straight design Additional information

LG
____________________________________________
LAW

Section A-B LAG

AAV

BAG A
Alpha
HK

BKR
B
BK
BK

Construction dimensions:
Overall length LG: _______________ mm
Feed length LAG: _______________ mm
Distance between axles, vertical AAV: _______________ mm
Box height HK: 140 mm (KRF 040.00)
216 mm (KRF 063.00)
360 mm (KRF 100.00)
Box width BK: _______________ mm
Belt width BKR: _______________ mm
Alpha: _______________ mm
Discharge length LAW: _______________ mm
Additional information
____________________________________________

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Belt conveyors question form.

Purpose of the conveyor: _______________________________________________________

Material to be conveyed: _______________________________________________________

Type of material to be conveyed: __________________________________________________

Max. dimensions of material to be conveyed: ______________________________________

Material: _________________________________________________________________________

Output: _______________ m3/h _______________ kg/h

Electrical connection values:

Operating voltage: _______________ volts
Control voltage: _______________ volts
Frequency: _______________ Hz

Standard design
Electrical control Horizontal or rising.
Supplied by KABELSCHLEPP GmbH Max. incline 30
Material to be provided by customer
Design of control _______________

FL
Overload safety
Electrical overload protection (e.g. motor protection switch)
Current monitoring relay

AH
Paintwork
Primer _______________
Paint RAL _______________
GB

Construction dimensions:
Conveying length FL: _______________ mm
Discharge height AH: _______________ mm
Belt width GB: _______________ mm
Additional information

74 Subject to change.
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Telescopic covers question form.

Machine data:

Machine type: _______________________________________________

Use of telescopic cover:

Machine base
Standing
Cross-beam

Machine travel (travel distance LSK) _______________ mm

Travel speed v: _______________ m/s

Acceleration a: _______________ m/s2

Width of guideway BB: _______________ mm

Guideway lubrication:
Hydrostatic
Aerostatic
Other _________________________________________________________

Photograph: Waldrich Siegen Werkzeugmaschinen GmbH

Data for the design of the telescopic cover:
Travel length of telescopic cover LS: _______________ mm
Maximum compression of telescopic cover LZ: _______________ mm
Possible width of the telescopic cover BA: _______________ mm
Possible height of the telescopic cover above the guideway H1.x: _______________ mm
Possible total height of telescopic cover HG: _______________ mm
Connection of telescopic cover: __________________________________________________________
Wiper with protective strip for protection against hot chips: yes no

Additional information:
Interference contours around the telescopic cover (way wipers, lines, etc.):
________________________________________________________________________________________
Design of the telescopic cover: Not walkable-on Walkable-on when at rest
Quantity of chips: _______________ kg/h
Type of chips: ______________________________________________________________
Coolant: ______________________________________________________________
Type: ______________________________________________________________
Quantity: _______________ l/min
Can consoles be attached? yes no
Should consoles be attached? yes no

Other information
___________________________________________________________________________________________

Technical information on telescopic covers can be found on pages 76 78.

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Horizontally-installed
telescopic covers.
Technical information.

LZ
LA

LS

LZ
Z2
UE

D
X

X Z1
S

BA

h1
H1.2
H1.1

Explanation of terms
H2.1
HG

H2.2
Technical explanations
BA = Maximum width of the telescopic cover
h3

BB = Width of guideway h2
BU1
BU1 = Width of undergrip left BU2
BS1 BB
BU2 = Width of undergrip right
h1 = Thickness of upper bundle of plates
h2 = Thickness of side bundle
h3 = Thickness of undergrip bundle LS = Travel length of telescopic cover
H1.1 = Height of telescopic cover above the
contact surface left LS = LSK + reserve
H1.2 = Height of telescopic cover above the
contact surface right LZ = Compression
H2.1 = Height of side leg piece left If the individual sheet metal elements are compressed in
H2.2 = Height of side leg piece right an end position, then the compression is the length of the
bundle of metal plates.
HG = Total height of telescopic cover
n = Number of plates
Z1 = Console plate extension
s = Plate thickness
Z2 = Support plate extension
D = Sheathing (non-expandable plate length)
v = Travel speed
UE = Distance between the plates at the support
LSK = Machine travel length
X = Gradation of metal plate at the driver wiper
The travel length of the machine is the distance
that a moving machine component travels from I = Plate length
one end position to the other. The relationship between the plate length and
plate width is selectable up to a ratio of 1:8.

76 Subject to change.
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Vertically-installed
telescopic covers.
Technical information.

Standard:
LZ Largest cover box
on top

Explanation of terms
Technical explanations
BA = Maximum width of the telescopic cover
BB = Width of guideway
BU1 = Width of undergrip left
BU2 = Width of undergrip right
h1 = Thickness of upper bundle of plates
h2 = Thickness of side bundle
LS h3 = Thickness of undergrip bundle
a = Angle at undergrip
H1.1 = Height of telescopic cover above the
LA contact surface left
H1.2 = Height of telescopic cover above the
contact surface right
H2.1 = Height of side leg piece left
H2.2 = Height of side leg piece right
HG = Total height of telescopic cover
LZ v = Travel speed
LSK = Machine travel length
The travel length of the machine is the distance that a
moving machine component travels from one end
position to the other.
LS = Travel length of telescopic cover

LS = LSK + reserve

BA
LZ = Compression
If the individual sheet metal elements are compressed
h1

in an end position, then the compression is the length

H1.1

H1.2

of the bundle of metal plates.

H2.1

H2.2
HG

n = Number of plates
s = Plate thickness
h3

D = Sheathing (non-expandable plate length)

h2
BU1 BU2 UE = Distance between the plates at the support
BB
BS1 X = Gradation of metal plate at the driver wiper
I = Plate length
The relationship between the plate length and
plate width is selectable up to a ratio of 1:8.

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Horizontal, handing
telescopic covers.
Technical information.

LZ LA
LS

LZ

HG
H2.2
H1.2
BS2
BU2
Y1
BB
BA

If Y1 < Y2 can be fitted from the front

If Y1 > Y2 can be slid on from the end face
Y2

Depending on the location of the center of gravity,

BS1

with additional holder elements (above/below), fixed or

BU1
h2

unscrewable.
h1 h3
H1.1
H2.1

Explanation of terms
Technical explanations
BA = Maximum width of the telescopic cover LS = Travel length of telescopic cover
BB = Width of guideway
LS = LSK + reserve
BU1 = Width of undergrip left
BU2 = Width of undergrip right
LZ = Compression
h1 = Thickness of upper bundle of plates
If the individual sheet metal elements are compressed in
h2 = Thickness of side bundle an end position, then the compression is the length of the
h3 = Thickness of undergrip bundle bundle of metal plates.
H1.1 = Height of telescopic cover above the n = Number of plates
contact surface left s = Plate thickness
H1.2 = Height of telescopic cover above the D = Sheathing (non-expandable plate length)
contact surface right
UE = Distance between the plates at the support
H2.1 = Height of side leg piece left
X = Gradation of metal plate at the driver wiper
H2.2 = Height of side leg piece right
I = Plate length
HG = Total height of telescopic cover
The relationship between the plate length and
v = Travel speed plate width is selectable up to a ratio of 1:8.
LSK = Machine travel length
The travel length of the machine is the distance that
a moving machine component travels from one end
position to the other.

78 Subject to change.
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Way wipers question form.

Standard design:

Type Standard length Quantity

Type BA 18 1000 mm

Type BA 25 1000 mm

Type BAS 18 1000 mm

Type BAS 25 1000 mm

Type BAS 40 1000 mm

Type BA 65-14 0500 mm

Type BA 65-18 0500 mm

Type BA 65-25 0500 mm

Type BA 115-30 0500 mm

Bay-Wipe 0500 mm

Harnessed wipers:

Drawing/sketch of the wiper with precise dimensioning

Pre-wiper for protecting the wiper lip against hot chips:

yes no

Environmental conditions (temperature, coolant, dirt, etc.):

________________________________________________________

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Link apron covers question form.

Travel speed: _______________ m/min

Length: _______________ mm

Width: _______________ mm

Designs:

Design 1

Bmin = 100 mm
Bmax = 950 mm
Rmin = 25 mm
Weight = 5.6 kg/m2
Solid aluminium profile 19 x 3.0 mm with PU connecting elements
Design 1

Design 2

Bmin = 100 mm
Bmax = 2,950 mm
Rmin = 50 mm
Weight = 14.2 kg/m2
Solid aluminium profile 20 x 5.5 mm with PU connecting elements

Design 2N
Design 2
Bmin = 100 mm
Bmax = 2,950 mm
Rmin = 50 mm
Weight = 10 kg/m2
Hollow aluminium profile 20 x 5.5 mm with PU connecting elements

Design 3

Bmin = 100 mm

Bmax = 2000 mm Design 2N

Rmin = 60 mm
Weight = 16.5 kg/m2

Hollow aluminium profile 18.5 x 6.8 mm without PU connecting elements

End attachment:

Comments:

Design 3

80 Subject to change.
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Bellows question form.

Drawing/sketch of the cross-section to be covered

Travel speed: _______________ m/s

Total expansion: _______________ mm

Compression: _______________ mm

Machine travel: _______________ mm

Max. external dimensions: _______________ mm

End attachment:

Installation position:

Environmental conditions (temperature, etc.):

Use of emulsions (type and quantity in l/min):

Annual requirements:

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Conical spring covers question form.

Internal diameter: _______________ mm

Travel speed: _______________ m/s

Total expansion: _______________ mm

Compression: _______________ mm

Machine travel: _______________ mm

Max. external dimensions: _______________ mm

Outside
Material: flange

Spring band steel, blue polished

Stainless steel

Conical
Installation position: spring cover

Environmental conditions (temperature, etc.):

Use of emulsions (type and quantity in l/min):

Annual requirements:

Inside
flange

Type designation
025 0100 020 V 0
Conical spring cover

d = Shaft/spindle diameter
a = Diameter of the guide sleeve
Spiral internal diameter
= Hole diameter in the external flange
D1 in mm
a< = D1 - 4 mm
Vertical expansion AZ in mm D1 = Spiral internal diameter
D2 = Spiral external diameter
Compression ZD in mm c = External diameter of the internal flange
Internal diameter of the external flange
Installation position: c> = D2 + 6 mm
V = vertical h = Flange height (0.6 x ZD h (ZD - 2 mm)
H = horizontal ZD = Compression
AZ = Expansion / expansion length
Spiral material:
0 = Spring band steel, blue polished The guide flange is not included in the scope of
1 = Stainless steel supply, but can be supplied at the same time
on request.
When ordering please indicate the installation posi-
tion and spiral material. See Type designation.

82 Subject to change.
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Roll-up covers question form.

Travel speed: _______________ m/s

Total expansion: _______________ mm

Machine travel: _______________ mm

Belt width: _______________ mm

End attachment:
upper side

7 6 5 4 3 2 1
lower side
1 2 3 4 5 6 7

Installation position:

Design:

With housing

Without housing

Belt type:

Stainless steel

Plastic

Environmental conditions (temperature, emulsions, etc.):

Annual requirements:

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Cable and hose carrier systems Guideway Protection Systems Conveyor systems
Cable carriers made of steel and plastic Telescopic covers Hinged belt conveyors
QUANTUM cable and hose carrier system Link apron covers Scraper conveyors
PROTUM cable and hose carrier system Way wipers Belt conveyors
PROFILE cable and hose carrier system Conical spring covers
ROBOTRAX cable and hose carrier system Bellows
LIFE-LINE cable systems
TOTALTRAX turn-key systems

KABELSCHLEPP GmbH KABELSCHLEPP worldwide

Marienborner Str. 75 For contacts, addresses
D-57074 Siegen and much more, visit our
Tel.: +49 271 5801-0 web site at www.kabelschlepp.de
Fax: +49 271 5801-220
E-mail: [email protected]
www.kabelschlepp.de
11/2006 GB