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Boiler Capcity-F&A 100 Deg C

This document analyzes the operating costs of a 10TPH saturated boiler using coal, palm kernel shells (PKS), and natural gas as fuels. It finds that using PKS results in a fuel cost of IDR 32.6 million per day, 62% lower than using coal which costs IDR 44.1 million per day. Using natural gas has the highest operating cost of IDR 85.6 million per day. The analysis also calculates the steam generation costs for different capacities.

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Ageng Firstyan Bagaskoro
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283 views

Boiler Capcity-F&A 100 Deg C

This document analyzes the operating costs of a 10TPH saturated boiler using coal, palm kernel shells (PKS), and natural gas as fuels. It finds that using PKS results in a fuel cost of IDR 32.6 million per day, 62% lower than using coal which costs IDR 44.1 million per day. Using natural gas has the highest operating cost of IDR 85.6 million per day. The analysis also calculates the steam generation costs for different capacities.

Uploaded by

Ageng Firstyan Bagaskoro
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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OPERATING COST ANALYSIS FOR 10TPH F&A 1000C SATURATED BOILER

ComBloc with ComBloc


S.NO. DESCRIPTION UNITS Coal with PKS Natural Gas
BOILER CAPCITY- F&A 100 Deg C kg/HR 10000 10000 10000

1 Net Steam generation with 30 degc Feed water temp & 0 % blowdown kg/HR 8500 8500 8500
2 Thermal efficiency of Boiler % 85% 85% 85%
3 FUEL Coal PKS NG
4 CALORIFIC VALUE KCAL/KG 5000 4400 8500
5 Energy Required KCAL 5643150 5643150 5643150
6 FUEL CONSUMPTION/HR KG/HR 1328 1509 781
7 FUEL COST* IDR/kg 1.325 850 4.500
8 FUEL CONSUMPTION/DAY kg 31867 36213 18745
9 FUEL COST/DAY IDR/DAY 42.224.040 30.780.818 84.354.353
10 ELECTRICAL LOAD KW 38 38 28
11 POWER COST* IDR/KWH 1100 1100 1100
12 POWER COST/DAY IDR/DAY 1003200 1003200 739200
13 LABOUR REQUIRED
OPERATORS NOS 3 3 3
HELPERS NOS 3 3
14 LABOUR COST
OPERATORS* IDR/DAY 180000 180000 180000
HELPERS* IDR/DAY 100000 100000 100000
15 LABOUR COST/DAY IDR/DAY 840000 840000 540000
16 TOTAL OPERATING COST@ Full load IDR/DAY 44.067.240 32.624.018 85.633.553
IDR/hr 1.836.135 1.359.334 3.568.065
steam cost in IDR per kg @ 3400 kg steam generation & 2550 Kg
17 Steam generation (4TPH &3TPH) respectively
216,02 159,92 419,77
Savings per hour in IDR 41.566.313 53.009.535
Percentage reduction in operating cost 1.731.930 62%

Specific Enthalpy of Water @ 10 Bar and 183.2 Degree Celcius 185.6 kcal/kg
Latent Heat of Vaporization @ 10 Bar and 183.2 Degree Celcius 478.3 kcal/kg
*Prices are indicative and are subject to change
Assumption :
Operator : 5 Juta / month
Helper : 3 Juta /month
Gas price - 4500/kg
Coal : Rp 1325/kg
PKS : Rp 800/kg

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