ARO Valve&MotionControl
ARO Valve&MotionControl
Pneumatic Valves
and Motion Control
2, 3, and 4-Way Valves, available with electric, manual,
mechanical, and pneumatic actuators. Miniature to full size valves.
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Pneumatic Valves and Motion Control
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Table of Contents
VALVES
Actuator Styles . . . . . . . . . . . . . . . . . .Page Air Pneumatic Logic Controls . . . . . . . . . . . . . .Page
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
Manual Two -Hand Anit-Tie-Down . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Max Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46, 50, 69 Flex-6 Accessory Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
50 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Flex-6 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
E Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Logic Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
K Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
200 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66 Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
460 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71 Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
Mechanical Rotary Selectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
Maxair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50, 69 Liquid Level Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
50 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
E Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Panell Mounted Valves . . . . . . . . . . . . . . . . . . . . . . . . . . .111, 112
100 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
200 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66 Repair Kits
400 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 Repair Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82, 83
Pilot
Max Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
50 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
E Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
K Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
H Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
200 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Alpha . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Solenoid
Max Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16, 38
Sierra . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4, 26
Alpha . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
CAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
E Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
H Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
K Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Premair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Accessories and Specialty Valves
24130 Button Bleeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
24135 Button Bleeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
9600 Pilot Bleeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
EV-30-A Quick Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
PR10 Single Pulse Relay . . . . . . . . . . . . . . . . . . . . . . . . . . .72
SV10-C Shuttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
SV20-C Shuttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
20370 Micro Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
20467 Micro Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
20311-X Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
20312-X Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
20313-X Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
20308-X Exhaust Silencer . . . . . . . . . . . . . . . . . . . . . . . . . .74
600 3-Way Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
Coils and Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
Tubing, Fittings and Connectors . . . . . . . . . . . . . . . . . . . . . . .116
Flow Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76, 77, 78
119311-X Soft Start Valve Fitting . . . . . . . . . . . . . . . . . . . . . . .75
20915.qxp:43706.qxp 3/19/08 7:33 AM Page 2
2 | Pneumatic Valves
Descriptions
Sierra Series
Compact 2-position, 4-way valves that are lightweight, yet
durable. 10mm, 15mm or 18mm wide. Body ported or sub-base
(Page 4, 26)
mounted. Single and double solenoids available. M5 (10-32)
and 1/8" ports.
SERIES
MaxAir Series
2, 3 and 4-way air solenoid, pilot and hand lever valves feature
excellent flow in a compact, lightweight package. (Page 16, 38, 46, 50, 69)
C
Alpha Series
High flow, 2-and-3-position, 4-way valves that are compact in ALPHA TM
at
size with many features. The family includes: Body Threaded,
Stacking, Bar Manifold and Assembled Manifold. Single and (Page 20)
double solenoids, or pilot actuators are available. 1/8", 1/4"
and 3/8" ports.
Cat Series
Small, 3-way solenoid valves. Perfect for small bore, single Series Valves
acting cylinders and electric to air interfacing applications. (Page 32)
Body ported for stand alone applications, stacking or base
manifold. Available as normally open or normally closed.
1/8" and 1/4" ports.
50 Series
3-way and 4-way body ported valves. Six manual, mechanical
50 Series Valves
(Page 42)
and pilot actuator styles available. 1/8" ports.
E-Series
3-way and 4-way body ported valves. Nine manual, mechanical,
pilot and solenoid actuator styles available. 1/4" ports.
E Series Valves
(Page 52)
K-Series
Manual, Pilot and Solenoid, heavy duty 4-way valves. Available
as body ported. Seven actuator styles available. Manual: 3/8"
and 1/2" ports. Solenoid and Pilots: 3/8", 1/2", 3/4" and 1" ports.
K Series Valves
(Page 58)
H-Series
High flow 3-and-4-way function Poppet valves. Available in
solenoid, pilot and bleed actuators. 1/4", 3/8" and 1/2" ports. H Series Valves
(Page 62)
Premair
3-and-4-way direct acting solenoid valve. Rugged construction
and lightweight, stand alone and stacking. Available in 1/8" ports.
(Page 36)
20915.qxp:43706.qxp 3/19/08 7:33 AM Page 3
Pneumatic Valves | 3
Accessories
Accessory Valves
100 Series - 3-way N.C., miniature limit valves.
The 200, 400 and 460 are multipurpose valves, plumb N.O.,
N.C., diverter, and selector.
In line and right angle flow controls, in line needle and check valves. 460 Series Valve
Pneumatic pulse and delay timers for use in simple valve circuitry.
2-Hand Anti-Tie Down
Pneumatic counters.
20915.qxp:43706.qxp 3/19/08 7:33 AM Page 4
4-Way Valves
Quick Response and Large Flow capacity
High Reliability
Compact size
Single Solenoid, Double Solenoid,
2-Position, 3-Position Spring Centered
Low Power Consumption
Ordering 4-Way Manifold, Double Solenoid Vertical Electrical Entry available: Consult Factory
Model
Number Description Voltage Watts/VA
Valves
3-Way
TN15M5S-012-H 3-Way Solenoid/Spring Return 12 VDC 1.0
TN15M5S-024-H 3-Way Solenoid/Spring Return 24 VDC 0.6
TN15M5S-120-H 3-Way Solenoid/Spring Return 110 VAC 1.4
4-Way
TN1210S-012-H 4-Way Solenoid/Spring Return 12 VDC 1.0 3-Way 2 station manifold
TN1210S-024-H 4-Way Solenoid/Spring Return 24 VDC 0.6
TN1210S-120-H 4-Way Solenoid/Spring Return 110 VAC 1.6
TN1210D-012-H 4-Way 2 Position Solenoid/Solenoid 12 VDC 1.0
TN1210D-024-H 4-Way 2 Position Solenoid/Solenoid 24 VDC 0.6
TN1210D-120-H 4-Way 2 Position Solenoid/Solenoid 110 VAC 1.6
All Ports Blocked
TN1310D-012-H 4-Way 3 Position Spring Centered 12 VDC 1.0
TN1310D-024-H 4-Way 3 Position Spring Centered 24 VDC 0.6
TN1310D-120-H 4-Way 3 Position Spring Centered 110 VAC 1.6
Vertical Electrical Entry available: Consult Factory
Model Model
Number M5 Ports Number 10-32 NPT Ports 4-Way 4 station manifold
Manifold*
3-Way 4-Way
TNM15-01 Single Station TNM14-02 2 Stations
TNM15-02 2 Stations TNM14-04 4 Stations
TNM15-03 3 Stations TNM14-06 6 Stations
TNM15-04 4 Stations TNM14-08 8 Stations
TNM15-05 5 Stations TNM14-10 10 Stations
TNM15-06 6 Stations
TNM15-07 7 Stations
TNM15-08 8 Stations
TNM15-09 9 Stations Blanking Kit TNB14
TNM15-10 10 Stations (4-way only)
Blanking Kit
TNB14
* Other manifolds available up to 16 stations. Consult factory.
20915.qxp:43706.qxp 3/19/08 7:33 AM Page 5
Performance Specifications
3-Way 4-Way
Body Style Manifold Mount Manifold Mount
Media Air Air
Temperature Range 44-122 F (5-50 C) 44-122 F (5-50 C)
Operating Pressure
2-Position Single 0-100 PSIG (0-7 Bar) 20-100 PSIG (1.5-7 bar)
2-Position Double N/A 15-100 PSIG (1-7 bar)
3-Position N/A 30-100 PSIG (2-7 bar)
Cv Factor 0.01 0.2
Response Time 10ms 12ms
Power Consumption DC 1.0 W 12 VDC, .6W 24 VDC DC 1.0 W 12VDC, .6W 24 VDC
AC 1.4 W AC 1.6 W
Lead Entry Horizontal Horizontal
Manual Override Non-Lock Push Push & Lock
Lubrication None Required None Required
Connection IP65 Rating IP65 Rating
Dimensional Data
.196
(4) M5X0.8 (5) .196
1.30 (5)
(33)
10.32
(M5X0.8)
.846 .393
(21.5) (10)
.511
(13) .984
(25)
.413 .496 .314
(10.5) (12.6) 1.46
(8) (37.1) 1.46
(37)
.129
(2) (03.3)
.452 .413
(11.5) (10.5)
.118 L1
(3.0)
L2
L1
L2 .157
.413 .590 (4)
(10.3) (15)
.551
(14)
4.11 .354
(9) (6) NPT 1/8
(104.6)
.177 (4-(45) thru)
L P L P L P L P
2.21 .925
(56.3) .606
(15.4) (23.5)
A
.610
10-32 (2-M5X.08) (15.5)
.629
3.16 (16)
1.52 (80.3)
(38.6) .610
(15.5)
1.12 .834 2.12
4.45
B
B
P L
.28 .334
.413 .28 .413 (7) (8.5)
(10.5) (7) (10.5)
P L
3-Way Manifold
Stations 2 3 4 5 6 7 8 9 10
L1 1.31(33.5) 1.73 (44) 2.14 (54.5) 2.56 (65) 2.97 (75.5) 3.38 (86) 3.80 (96.5) 4.21 (107) 4.62 (117.5)
L2 1.08 (27.5) 1.50 (38) 1.91 (48.5) 2.32 (59) 2.74 (69.5) 3.15 (80) 3.56 (90.5) 3.98 (101) 4.39 (111.5)
4-Way Manifold
Stations 2 4 6 8 10
L1 1.51(38.5) 2.34 (59.5) 3.17 (80.5) 4.00 (101.5) 4.82 (122.5)
L2 1.20 (30.5) 2.03 (51.5) 2.85 (72.5) 3.68 (93.5) 4.50 (114.5)
20915.qxp:43706.qxp 3/19/08 7:33 AM Page 6
Features
At Last. A Miniature Valve with Maximum Range.
Manifold Options
Manifolds are available in 2, 4, 6, 8, 10, 12 and 16-station
configurations. Sierra manifolds are available with 1/8"
NPT(F) ports. Sierra Valves and Manifolds are sold
separately.
Performance Specifications
Pressure Range: 22 to 115 PSI (0.8 M pa)
Shift Pressures: 22 PSI Single or Double-Solenoid
Flow: 9 SCFM, .25 Cv
Operating Medium: Compressed Air
Lubrication: None Required
Cycle Rate: 120 Cycles Per Minute
Temperature Rating: 0 to 122F (-17 to 50C)
Signal Response Time 14 ms
Rated Voltage: 120V AC, 24V DC and 12V DC
Current Ratings: 120V AC = 16 mA in-rush; 11 mA holding 12V DC & 24V DC = 67 mA Sierra Valves on SML51N-02 Low Profile Manifold
Single Solenoid
(Lead Wire) Double Solenoid
(Plug-In Model)
Ordering
S5 X S M X - 1
Sierra Valve Size Coil Style/ Voltage
Code Description Code Description
S5 15 mm A Lead Wire, 120V AC
A B
B Lead Wire, 24V DC
Number of Coils C Plug-In, 120V AC
Code Description D Plug-In, 24V DC
S Single Solenoid, Spring Return F Plug-In, 12V DC R1 P R2
D Double Solenoid A, B NEMA 4 Rating
C, D NEMA 2 Rating
Valve Style &F
Code Description
S Standard Solenoid Operator
Body Style
Code Description
M M5 (10-32)
Low Profile Manifold
SML51N XX
Sierra Manifold: Number of Stations
15mm valve low profile Code Description
manifold with 1/8" Supply 02 2 Stations
and Exhaust Ports 04 4 Stations
06 6 Stations
08 8 Stations
NOTE: Low Profile Manifolds are for use with Body Ported Valves only. One gasket and two screws are provided per station.
Replacement Coils
Part Number Description Part Number Description
119892-33 120 VAC Plug-In 119893-33 120 VAC Lead Wire
119892-39 24 VDC Plug-In 119893-39 24 VDC Lead Wire
119892-38 12 VDC Plug-In
20915.qxp:43706.qxp 3/19/08 7:33 AM Page 8
Single Solenoid
Ordering (Plug-In Model)
Base-Mounted Valves
S5 X X 9 X - 1
Sierra Valve Size
Code Description Coil Style/ Voltage
5 15 mm Code Description
A Lead Wire, 120V AC
Number of Coils B Lead Wire, 24V DC
Code Description C Plug-In, 120V AC
S Single Solenoid, Spring D Plug-In, 24V DC
Return F Plug-In, 12V DC
D Double Solenoid A, B NEMA 4 Rating
Valve Style C, D & F NEMA 2 Rating
Code Description When raceway option is used, requires a A B
S Standard Solenoid Operator 119354 Single Solenoid or 119355 Double
Body Style R1 P R2
Code Description
9 Base Mounted
Subbase
11936 X
Port Size
Code Description
7 M5 Subbase (10/32" threads)
8 1/8" Subbase
Sierra Valve on M5
Stand-alone Subbase
Manifold
SMH51 X - XX
Sierra Manifold: Number of Stations
15mm valve with 1/8" Ports Code Description Code Description
02 2 Stations 10 10 Stations
Wiring Configuration 04 4 Stations 12 12 Stations
06 6 Stations 16 16 Stations
Code Description
08 8 Stations
N Normal Manifold
Manifold Close-Up
Replacement Coils
Part Number Description Part Number Description
119892-33 120 VAC Plug-In 119893-33 120 VAC Lead Wire
119892-39 24 VDC Plug-In 119893-39 24 VDC Lead Wire
119892-38 12 VDC Plug-In
20915.qxp:43706.qxp 3/19/08 7:33 AM Page 9
.750
1.97
No. of
Stations A
2 2.323 (59)
4 3.661 (91)
6 5.000 (127)
8 6.339 (161)
10 7.678 (195)
12 9.017 (229)
14 10.356 (263)
16 11.695 (297)
Ordering
119350 Sandwich Shut Off Block
Allows a specific manifold valve to be removed without shutting down pressure to rest of the manifold.
One Solenoid Valve Loosen the valves Removing the valve automatically Replacing the valve 119350 Sandwich
needs to be replaced retaining screws and causes the Shut-Off Block to automatically reopens the Shut-off Block for
during set-up. lift off valve. close the valve ports leading to ports and reenergizes the Manifold Valves
the manifold. new valve.
IMPORTANT: The Shut-off Block option is intended for machine setup convenience only. When performing routine maintenance on machinery, always observe
proper lock-out/ tag-out procedures.
20915.qxp:43706.qxp 3/19/08 7:33 AM Page 12
Features
Sierra 18 (1/8" Ports) 4-Way, Compact Air Valves
18mm Wide Body and 1/8" Ports Fill The Bill Between Mini and Medium Flow Valves
Larger than its 15mm Sierra counterpart yet smaller than the Alpha valve, the Sierra 18 is the perfect
fit for valve applications that require a compact, 4-way valve with plenty of options and features. The new
Sierra 18 valves are equally ideal where fast signal response (18ms avg.) with moderate flow (.5 Cv,
3-position, .7 Cv 2-position) is required.
Performance Specifications
Pressure Range: 115 PSI (7.8 bar) Rated Power Consumption Current Draw
Shift Pressure: 22 PSI Voltage In-rush Holding In-rush Holding
Flow: 30 SCFM .7 Cv (2-Position Valves) 120 VAC 3.1 VA 2.2 VA 26 mA 18 mA
21 SCFM .5 Cv (3-Position Valves) 12 VDC 1.9 W 1.9 W 154 mA 154 mA
Operating Medium: Compressed Air 24 VDC 2.0 W 2.0 W 85 mA 85 mA
Cycle Rate: 120 Cycles Per Minute
Temp. Rating: 0 to 122 F ( -17 to 50 C)
Lubrication: None Required
Signal Response TIme:17ms (AC), 22s (DC)
20915.qxp:43706.qxp 3/19/08 7:33 AM Page 13
Ordering
M81XXX-XXX-X
Body Style Coil Options
8 - 18mm Valve A - Standard Coil AC
Series D - Standard Coil DC
1 - 1/8" NPTF
N - No Coil
Valve Type
Body Ported
2 - Two Position Coil Voltage
3 - Three Position Spring Centered 000 - No Coil
(All Ports Blocked) Operator 012 - 12 Volt DC
7 - Three Position Spring Centered SD - Double Solenoid 024 - 24 Volt DC
(Cylinder Ports Open to exhaust) SS - Solenoid/Spring 120 - 120 Volt AC
A - Three Position Spring Centered
(Cylinder Ports Pressurized)
Manifold Mount
9 - Two Position, Manifold Mount Valve
(Order High Profile Manifold Separately)
Dimensional Data
1.38
.669
.510
.124 (2 PL)
.710
.531
.531
4.29
M812SS-XXX-X
M819SS-XXX-X M819SD-XXX-X
20915.qxp:43706.qxp 3/19/08 7:33 AM Page 15
31.8 C C D
2-Station 2.56 2.09
4-Station 4.06 3.59
18.6 6-Station 5.56 5.08
1/8" 60.5
NPT
8-Station 7.05 6.58
10-Station 8.55 8.08
D
High Profile Manifold
Features
4-Way Air Solenoid & Pilot Valves 1/4", 3/8" & 1/2" NPT Ports
Ideal for packaging, material handling and air Manifold mounting available, blanking plates
motor applications provided for future expansion
Ideal for double acting pneumatic cylinders Max/Air valves use Alpha style 22mm coil
Compact size with excellent flow capacity 1/4" = 26 mm Body Size
Single and double solenoid or pilot models 3/8" = 30 mm Body Size
Three voltages available 120 VAC, 1/2" = 34 mm Body Size
12 and 24 VDC
Lightweight aluminum bodies and
Buna-N seals are standard
3-Position Spool Solenoid Coils and Connectors Provide Quick,
Function Provides Clean Connections:
Wider Application Coils are Class F rated for 100% duty cycle applications at 122 F ( 50 C).
Flexibility: AC or DC coils can be interchanged on the same solenoid stem. Each
Solenoid connector acts as its own junction box, with molded connectors
MaxAir offers 3-position spool and gaskets to protect electrical connections. Design meets NEMA-4
configuration with all ports specifications.
blocked in center.
M - 2 1 2 - SS* - 120 - A
Valve Type* Body Style Port Size Actuator/Return Coil Voltage Coil Options
2=2 Position 1=4 Way 2=1/4" NPT SS=Single Solenoid/Spring 000=No Coil N=No Coil
3=3 Position Side Ported 3=3/8" NPT SD=Double Solenoid 012=12 VDC A=AC
All Ports Blocked 4=1/2" NPT PS=Pilot / Spring* 024=24VDC D=DC
Spring Centered (Sol. & Pilot Only) PD=Pilot / Double* 120=120VAC
* Model number ends here on pilot activated valves.
Performance Specifications
Cv (Solenoid) (Pilot) 1/4 = .70, 3/8 = 1.65, 1/2 = 4.32 Temp. Range 15 to 122 F (-10 to 50 C)
SCFM 1/4"= 26, 3/8"=61, 1/2"=150 Minimum Shift Pres. 2 position single pilot, single solenoid,
spring return - 45 PSI
Port Size NPT 1/4", 3/8", 1/2"
2 position double pilot - 45 PSI
Operating Medium Non-Lubricated or Lubricated Air
2 position double solenoid-20 PSI
Pres. Range (Solenoid) 45 - 115 PSI
3 position double solenoid, double pilot,
Pres. Range (Pilot) 45 - 140 PSI
spring centered - 45 PSI
Duty Cycle 100%
20915.qxp:43706.qxp 3/19/08 7:33 AM Page 17
Ordering
Manifold
No. of 1/4" NPT 3/8" NPT 1/2" NPT 22mm Connector
Stations Ports Ports Ports Model Description
2 M26M02-02 M30M03-02 M34M04-02 CHW Straight connector with
4 M26M02-04 M30M03-04 M34M04-04 cable (36") located on top
6 M26M02-06 M30M03-06 M34M04-06
8 M26M02-08 M30M03-08 M34M04-08 CBW Straight connector with CHW
Voltage (-XXX)
C
012 = 12 VDC/VAC 024 = 24 VDC/VAC 120 = 120 VDC/VAC
3/8 1/2
20915.qxp:43706.qxp 3/19/08 7:33 AM Page 18
M212SS M214SS
M213SS
Pilot
M212PS
M214PS
M213PS
20915.qxp:43706.qxp 3/19/08 7:33 AM Page 19
Dimensional Data
Solenoid
M212SD
M312SD M213SD
M214SD
M313SD
M314SD
Pilot
M212PD
M214PD
M312PD M213PD M314PD
M313PD
20915.qxp:43706.qxp 3/19/08 7:33 AM Page 20
Features
Body Ported Valves Stacking Valves
Compact, space saving design. The lowest cost method of ganging
Perfect for stand alone and valves, because it eliminates the
remote valve applications. manifold. Flip out design. Loosen
Ports have ISO the end plate cap screws to swing
identification. Sizes the valve up and out. No need to
include 1/8", 1/4" and disassemble entire stack to replace
3/8" NPT. one valve. Bodies stack on 1" centers.
Circuits can be designed and mounted in
a compact area. When stacked, ALPHA becomes a 4-way, 4-ported
Subbase Valves valve. 3/8" common end plate ports with 1/8" or 1/4" working ports in
Replace valves easily! Simply remove three screws, lift off the valve body. .
valve and replace. Math made simple! Add or subtract
manifolds by removing an end plate and changing the valve
stack as needed. No tie rods Thin Manifold Valves
to make changing manifold Thin, 1" width means more valves in less
lengths difficult. Port sizes space. Faster assembly than stacking style
of 1/8", 1/4", 3/8" and valves. 2, 4, 6, 8, and 10 station
1/2" with ISO port manifolds are available. Use optional
identifications. Subbase blanking plates for odd-numbered
Valves use the same stations. 1/4" (NPT) models, with 3/8"
electrical coils and connectors as the supply or exhaust ports. Speed controls
ALPHA Body Ported Valve. Both End Plates can install directly into manifold, cutting
be used for common supplies and exhaust in high set-up time.
flow applications.
Performance Specifications
Pressure Range: Vacuum to 150 psi (10.2 bar) Flow:
Operating Medium: Compressed Air or inert gas Body Ported 2-position 1/8" Ports = .9 Cv, 30 SCFM
Lubrication: None Required 2-position 1/4" Ports = 1.5 Cv, 50 SCFM
Filtration: 40 Micron recommended 2-position 3/8" Ports = 1.7 Cv, 61 SCFM
Cycle Rate: 600 Cycles Per Minute 3-position 1/8" Ports = .8 Cv, 27 SCFM
Temperature Rating: 0 to 180F (-17 to 82C) 3-position 1/4" Ports = 1.4 Cv, 45 SCFM
Shift Pressures: 50 psi (3.4 bar) 2-Position Single Solenoid or 3-position 3/8" Ports = 1.7 Cv, 61 SCFM
Single Pilot, Spring Return. Subbase Valves: 1/8" Ports = 1.3Cv, 43 SCFM
20 psi (1.4 bar) 2-position double pilot or double 1/4" Ports = 1.6 Cv, 54 SCFM
solenoid. 3/8" Ports = 1.6 Cv, 54 SCFM
60 psi (4.0 bar) 3-Position Double Solenoid or 1/2" Ports = 1.75 Cv, 57 SCFM
Double Pilot, Spring Centered.
Stacking Valves: 2-position 1/8" Ports = 1.32 Cv, 43 SCFM
Signal Response Time:
2-position 1/4" Ports = 1.9 Cv, 63 SCFM
Double Pilot Actuator: 14 ms
3-position 1/8" Ports = 1.2 Cv, 39 SCFM
Double Solenoid: 20 ms
3-position 1/4" Ports = 1.7 Cv, 57 SCFM
Single Pilot (Pilot On) 19 ms
Thin Valves: 1/4" Ports = 1.2 Cv, 39 SCFM
Single Pilot (Pilot Off) 26 ms
Single Solenoid (Energized) 22 ms
Single Solenoid (De-energized) 27 ms
20915.qxp:43706.qxp 3/19/08 7:33 AM Page 21
Ordering
A X X X XX - XXX - X If coil option A, D
or L is selected, a
coil connector
Alpha Series Current Type must be ordered.
See Pg. 79 for
Code Description coil & connector
Valve, Spool Type A AC information. (Low
Code Description D DC Watt coils work
2 2-Position, Urethane N No Coil only on valves
*L Low Watt with low watt
3 3-Position, Urethane option)
*(DC Only, 115 PSI Max.)
8 3-Position, Viton
(3 & 8 are Spring Centered, all ports Coil Voltage
blocked in neutral. Available only with Leave Blank if ordering Pilot Valves
PD or SD Actuators) Code Description Code Description
4 2-Position, Viton 000 No coil 024 24V AC/DC
7 3-Position, Urethane 005 5V DC 120 120V AC
9 3-Position, Viton 012 12V AC/DC 240 240V AC
(7 & 9 are Spring Centered, inlet ports
blocked (cylinder ports open) in neutral. Actuator/Return*
Available only with PD or SD Actuators) Code Description
*PS Pilot/Spring
Valve Body Styles *PD Pilot/Pilot
Code Description SS Solenoid/Spring
1 4-Way, Body Ported Valves SD Solenoid/Solenoid
2 4-Way, Stacking Valves SP Solenoid/Pilot
Order End Plates from menu on Page 22. *Numbering ends here if a non-solenoid (PS
Order Mounting Brackets from Page 22. or PD) valve is being selected.
3 4-Way, Subbase Mounted Valves
Order Subbase Manifolds from menu
Port Size
on Page 23. Code Description
4 4-Way, Alpha Thin Valves 1 1/8 NPTF (#1 & #2 available on Body Ported
Order Alpha Thin Manifolds & Speed Control 2 1/4 NPTF or on Stacking Valves)
Kits from menus on Page 23. 3 3/8 NPTF (#3 available on Body Ported Valves only)
9 NONE (#9 used on Subbase or Alpha Thin Valves)
Ordering Examples
Body Ported Valve: A212SS-120-A Thin Valve & Manifold: A449PS 119306 External Supply
2 2-Position Valve, Urethane Spool 4 2-Position Valve, Viton Spool Conversion Kit, Page 22.
1 4-Way Body Ported Valve 4 4-Way Alpha Thin Valve Use when supply
2 1/4" NPTF Ports 9 9 No NPTF Ports pressure is under 50 PSI
SS Actuator-Solenoid, Return-Spring PS Actuator-Pilot, Return-Spring or vacuum is used.
120-A 120 Volt Coil, AC Current Thin Manifold: 118605-4
11860X-X Basic Manifold
5 1/4" NPT Ports
-4 4-Stations
Manifold information on Page 23.
Mounting Brackets
Kits include both Brackets and hardware to mount valve stacks to the brackets.
116710 Tie Bold Kit
116807 Long L - 7" long
116808 Short L - 3.75" long
116809 Tall Z
116808 Short L
116809 Tall Z - 6" high
117987 Short Z - 3" high
Dimensional Data
Mounting Brackets
.375 3.25
1.28
.98
1.25 .472
.344 (2PL)
.417 .817
1.28 1.08 1.08 .344 2PL Tall Z 6.0 .190
.417 Tall L 7.0 Short Z 3.0
Short L 3.815
Accessories
Breather Vent, External Supply Plug Kit
3/16" Allen Wrench Flat-Head Screwdriver
116464 Solenoid Breather Vent 10-32 Thread Size. Sealing
Plug Separator Plug
119306 External Solenoid Supply Plug Kit
Changes ALPHA valves from internal to external Cover Plate
Subbase Valves
Manifold & End Plate Kits
Manifold Kits are required when ordering Sub-base valves.
Subbase Valve Manifolds &
One End Plate Kit is needed for each valve stack. End Plates
Manifold Kits include the Manifold,
one Gasket and two Screws.
End Plate Kits include two End Plates,
one Gasket and two Screws.
Port Size Manifold Kit End Plate Kit
1/8" 115422-1 116904-1
1/4" 115455-1 116916-1
3/8" 116862-1 116917-1
1/2" 116899-1 116926-1
20915.qxp:43706.qxp 3/19/08 7:33 AM Page 24
3 1/4
(82.6)
1 13/16
(46)
2 15/16
(74.1)
1 15/32
7/8 (37.3)
22.2 7/8
4 PORT 2 Port (CYL)
(22.2)
(CYL)
1/2 1/2 1 13/16
12.7 12.7 Pilot Port 2PL 1/8NPTF
(46)
3/4
31/32
19.1
1 15/16 1/2
7/8 13/16
1 1/2 (38.1) 49.2 (12.7)
(22.2) (20.6)
5
7/16 (11.1) Mounting Hole for No
1 10 Screw, 3PL 3
5 1 3
2 4
Stacking Valves
1 X (NO. OF VALVES) + 1 1/2
(25.4) (38.1)
1 X (NO. OF VALVES) + 1
(25.4) (25.4)
1 1
(25.4) (25.4)
3 7/8
(98.4)
2 7/16
(61.9)
12/2
(12.7) 1 21/32
7/8 1 5/16 (42.1)
(22.2) MTG SLOT FOR (33.3)
5/16 SCREW
Dimensional Data
Subbase Valves with 1/8" or 1/4" Cylinder Ports Dimensions given in Inches and (Millimeters)
3 Exhaust Port
5 Exhaust Port
5.18
3.76
1.87
1
Inlet Port
1.1
.94
4 Port (Cyl.)
2.2 2.0
MTG HOLE .281 (2PL)
.53 2 Port (Cyl.) MTG HOLE .281 (2PL)
3.07
4.11
5 Exhaust Port
3 Exhaust Port
5.54
4.12
2.23
1 Inlet Port
MTG. HOLE
.281 (2 PL.)
1.26
.88 4 Port (Cyl.)
2.5 1.26
2.52 2 Port (Cyl.)
3.69
4.73
Features
Push-In Fitting Standard 5/32" , 1/4" inlet
High speed responsiveness and flow
Less than 12ms response time
Low power consumption
Compact and High Flow Rate
Plug In Valve
No wiring needed for installation
Modular Type Manifold
Each base is installed individually, so adding or
removing another base is simple.
Wiring Method
Usage of D-Sub connector, or Flat Cable connector,
Substitute the D-Sub connector and Flat Cable
connector with ease
Safety
RoHS, UL, (In process of receiving CE mark.)
Easy to add SUP/EXH Blocks
There is no limit to the addition of SUP/EXH Blocks
It can be applied for dual pressure & back pressure applications.
Performance Specifications
Operating Pressures
2-Position Single 21.8 to 101.5 p.s.i. (1.5 -7.0 bar)
2-Position Double 14.5 to 101.5 p.s.i. (1.0 -7.0 bar)
3-Position Double 29.0 to 101.5 p.s.i.(2.0 -7.0 bar)
Operating Medium Compressed Air only Manifold Kit
Ordering
Valve Valve on Valve
Action Manifold Only
4-Way 2 Position
Single Solenoid 12 VDC TP12C4S-012-M TP12C4S-012-V Valve on Manifold
Single Solenoid 24 VDC TP12C4S-024-M TP12C4S-024-V
Double Solenoid 12 VDC TP12C4D-012-M TP12C4D-012-V
Double Solenoid 24 VDC TP12C4D-024-M TP12C4D-024-V
4-Way 3 Position (all ports blocked)
Double Solenoid 12 VDC TP13C4D-012-M TP13C4D-012-V
Double Solenoid 24 VDC TP13C4D-024-D TP13C4D-024-V
Manifold Kit includes: 2-End Caps, 1-Supply/Exh block and 1-Din Rail (10 station)
20915.qxp:43706.qxp 3/19/08 7:33 AM Page 27
Assembly Instructions
1 End Plate
2 Supply Exhaust Block 4
3 Base
4 Valve
5 End Plate 3
6 Locking Clip
5
7 DIN Rail
8 DIN Rail Screw 2
9 P Port
10 R Port 1
11 B Port
12 A Port
9 8
10
11 7
12
1. Before assemble, check for proper alignment of five O 6. Align the (6) end plate to the opposite end and lock into
rings and (7) gasket. place using the (8) metal locking clip.
2. The (8) metal locking clip should be fully extended out 7. Slide the (9) DIN rail onto the underside of the valve
before assembling. stack into the desired location. Tighten one (10) screw
3. Position the (4) valves in the desired location in the on top of each end plate. NOTE: (9) DIN rails may be
stack. Align pins with sockets and push together. Slide cut to size.
the (8) metal locking clip into place to lock the 2 units To replace a (4) valve unit without disturbing the valve
together. Continue this procedure until all valve stack: Loosen and remove two (5) screws located on top of
manifolds have been connected. Manifold Kit valve. Pull up on (4) valve to remove. Align the electrical
Attachment includes: two (1 and 6) end plates, (2) connection on the end of the valve with the manifold socket.
supply / exhaust block and (9) 1 - 10 DIN rail. Align and tighten (4) screws.
4. Attach the (2) supply / exhaust block to the end of the
stack and lock into place using the (8) metal locking NOTE: Ten (4) valves per stack maximum.
clip. The (8) metal locking clip must be extended out before
5. Align the (1) end plate to the (2) supply / exhaust block assembly to prevent bending of clip.
Voltages cannot be mixed on the valve stack
and lock into place using the (8) metal locking clip.
20915.qxp:43706.qxp 3/19/08 7:33 AM Page 28
Valve Circuits
1. Common
2. Solenoid A
3. Solenoid B
4. 1st Station
5. 2nd Station
6. 3rd Station
7. 11th Station
8. 12th Station
Dimensional Data
25 Pin Sub-D Connector
Dimensional Data
26 Pin Flat Cable Connector
20915.qxp:43706.qxp 3/19/08 7:34 AM Page 31
Notes | 31
20915.qxp:43706.qxp 3/19/08 7:34 AM Page 32
Features
Valve Performance Features
CAT Series Valves are available as single station units, bar
manifold or assembled as a stack.
CAT Series valves are suitable for air or inert gas.
Plugging the exhaust port allows single station valves to be
plumbed as 2-way valves. See page 34 to order the optional Single CAT Series Valve
Performance Specifications
Pressure Range: 0 to 115 PSI Low Watt
Pressure Range: 0 to 150 PSI (10.4 bar)
Temperature Rating: 0 to 122F (-17 to 50C)
Flow:
1/8" Individual, Bar Manifold and Stacking Valves:
CAT33P: Cv = .062 (2.2 SCFM), Seat Orifice .051, Stem .070
CAT33S: Cv = .048 (1.8 SCFM), Seat Orifice .051, Stem .070
CAT44P: Cv = .056 (2.0 SCFM), Seat Orifice .039, Stem .051
Six-Station Cat Valve
CATXXB: Cv = .062 (2.2 SCFM), Seat Orifice .051, Stem .070 Bar Manifold
Operating Medium: Compressed Air
Response Time: 5 - 9 ms
Ordering 2 2 2 2
Accessories
Exhaust Plug Stacking Tie-Rod Kits
59632-1 (10-32 Thread) 116345-2 2 Valve Stack
Plugs exhaust port to convert normally 116345-3 3 Valve Stack
non-passing 3-way valve to 2-way. 116345-4 4 Valve Stack
NOTE: To make a normally passing 116345-5 5 Valve Stack
CAT Series Valve Stack
3-way valve to a 2-way valve requires 116345-6 6 Valve Stack and116345-X Stacking Kit
a DC plug. Tie-Rod Kits include tie rods,
nuts, o-rings and a plug.
#10-32 Thread
2.43
3.12 (61.9)
(79.4)
2.68
(68.2)
.451
.475 (11.5)
.35 (12.1)
(19.1)
.725
(18.4)
.87
.87 (22.2) 1/8 NPTF .407
(22.2) 1/8 NPTF 1.62 (41.3) Ports (2) .875 (10.3) 1/8 NPTF
1.62 (41.3) Ports (2)
(22.2) Ports (2)
1.625
(41.3)
.141
(3.6)
.391 1.0
(9.9) (25.4)
.391 1.0 .594 .875
(9.9) (25.4) (15.1) (22.2)
1.0
(25.4)
20915.qxp:43706.qxp 3/19/08 7:34 AM Page 34
* Coil Voltage
012-D 12 Volt DC
120-A 120 Volt AC
024-D 24 Volt DC
000-N No Coil
*012-L Low Watt DC High Flow Cat Valve
*024-L Low Watt DC
2 2 2 2
*Available on normally
closed valves only. 3 1 3 1 3 1 3 1
2 2 2 2
Performance Specifications 3 1 3 1 3 1 3 1
Normally Non-Passing
2 Normally Passing
2
Pressure Range: 0 to 150 PSI 2 2
#10 - 32
Internal THD
Connector
CDW-30 30-mm connector with wire.
CSN-30 30-mm connector, strain relief.
CHW-30 30-mm connector, molded cable.
3.547 1/4-18 NPT
119690-XX See Page 79 for Coil information.
Ports
(4.137 -
N.O. Model)
1.000
1.500
1.250
2.152 1/4-18 NPT Ports
20915.qxp:43706.qxp 3/19/08 7:34 AM Page 35
Ordering
Cat Valve Bar Manifold
C A T X X B - X X X - X
No. of Stations Coil Options
02 10 Code Voltage Current Code Voltage Current
03 11 000-N Valve with No Coil 240-A 240 Volt AC
04 12 005-D 5 Volt DC 005-L 5 Volt Low Watt DC
05 13 012-A 12 Volt AC 012-L 12 Volt Low Watt DC
06 14 012-D 12 Volt DC 024-L 24 Volt Low Watt DC
07 15 024-A 24 Volt AC
08 16 024-D 24 Volt DC See Page 79 for Connectors
09 120-A 120 Volt AC and other Coil options.
120-D 120 Volt DC
1/8 - 27 NPTF
Inlet Ports
.451
.407
1.609
.877 .725
Stacking Valves
20915.qxp:43706.qxp 3/19/08 7:34 AM
Pneumatic
Page 38
Valves
Premair
TB011B-XXX-X TB022B-XXX-X
Port Size: 1/8" NPT Port Size: 1/4" NPT
Orifice: 1.2 mm, 3/64" Orifice: 2.3 mm, 3/32"
Cv: 0.1, SCFM: 3 Cv: 0.18, SCFM: 5
Pressure Range: AC = 120 PSI Pressure Range: AC = 120 PSI
DC = 100 PSI DC = 100 PSI
TB035B-XXX-X
TB034B-XXX-X Port Size: 3/8" NPT
Port Size: 3/8" NPT TB045B-XXX-X
Orifice: 8.0 mm, 5/16" Port Size: 1/2" NPT
Cv: 1.0, SCFM: 28 Orifice: 13 mm, 33/64"
Pressure Range: AC = 140 PSI Cv: 4.5, SCFM: 126
DC = 100 PSI Pressure Range: AC = 120 PSI
DC = 100 PSI
TB087B-XXX-X
Port Size: 1" NPT
Orifice: 25 mm, 1"
TB066B-XXX-X Cv: 11, SCFM: 308
Port Size: 3/4" NPT Pressure Range: AC = 100 PSI
Orifice: 20 mm, 25/32" DC = 70 PSI
Cv: 8.6, SCFM: 240
Pressure Range: AC = 120 PSI
DC = 85 PSI
NOTE: All valves are shown with a CSN (1/8" and 1/4" ports)
or CSN-30 (3/8" & larger) connector.
Connector is to be ordered separately.
See page 79 for ordering information.
TB03EB-XXX-X TB04EB-XXX-X
Port Size: 3/8" NPT Port Size: 1/2" NPT
Orifice: 13 mm, 33/64" Orifice: 13 mm, 33/64"
Cv: 4.5, SCFM: 126 Cv: 4.5, SCFM: 126
Pressure Range: 10-150 PSI Pressure Range: 10-150 PSI
TB06HB-XXX-X
Port Size: 3/4" NPT
Orifice: 25 mm, 1"
Cv: 12, SCFM: 336
Pressure Range: 10-150 PSI
TB08HB-XXX-X
Port size: 1" NPT
Orifice: 25 mm, 1"
Cv: 12, SCFM: 336
Pressure Range: 10-150 PSI
TB12JB-XXX-X
Ordering Information Port Size: 1 1/4" NPT
Replace XXX-X with voltage needed Orifice: 38 mm, 1 1/2"
000-N = No Coil Cv: 22, SCFM: 615
012-D = 12 VDC Pressure Range: 10-150 PSI
024-D = 24 VDC Technical Data TB14JB-XXX-X
024-A = 24 VAC Temperature Range: 0 - 180 F Port size: 1 1/2" NPT
120-A = 120 VAC Duty Cycle: 100 % Orifice: 38 mm, 1 1/2"
Power consumption: 22 VA Cv: 22, SCFM: 615
Response Time: 50 ms Pressure Range: 10-150 PSI
TS03EV-XXX-X TS06HV-XXX-X
Port Size: 3/8" NPT Port Size: 3/4 NPT
Orifice: 13 mm, 33/64" Orifice: 25 mm, 1"
Cv: 4.5, SCFM: 126 Cv: 12, SCFM: 336
Pressure Range: 10-150 PSI Pressure Range: 10-150 PSI
TS04EV-XXX-X TS08HV-XXX-X
Port size: 1/2 NPT Port size: 1" NPT
Orifice: 13 mm, 33/64" Orifice: 25 mm, 1"
Cv: 4.5, SCFM: 126 Cv: 12, SCFM: 336
Pressure Range: 10-150 PSI Pressure Range: 10-150 PSI
TS12JV-XXX-X TS14JV-XXX-X
Port Size: 1 1/4" NPT Port Size: 1 1/2" NPT
Orifice: 38 mm, 1 1/2" Orifice: 38 mm, 1 1/2"
Cv: 22, SCFM: 615 Cv: 30, SCFM: 839
Pressure Range: 10-150 PSI Pressure Range: 10-150 PSI
View B
Features
50 Series 3-Way & 4-Way Valves
Numerous Styles and Options.
3-Way or 4-Way Configurations.
Six Actuator Styles.
Hand Lever Cam Stem
Palm Button Pilot
Roller Cam Manual Bleed Hand Lever
4 3
Palm Button
Roller Cam
2
1
Manual Bleed
20915.qxp:43706.qxp 3/19/08 7:34 AM Page 43
Ordering
3-Way and 4-Way Valves
50 X X - XX 3-Way 4-Way
Performance Specifications
Pressure Range: 20-150 PSI Max.
50-150 PSI Max. (Manual Bleed Actuator)
Flow: 16 SCFM
Cv Factor: .43 Cv
Temperature Rating: -10 to 180F (-23 to 82C)
Minimum Pilot Pressure: 30 PSI (2.1 Bar) Pilot Return
60 PSI (4.2 Bar) Pilot Actuator/Spring Return Valves
Lubrication: Valves use O-ring seals. For maximum
performance and life expectancy, standard air line
lubrication should be used.
20915.qxp:43706.qxp 3/19/08 7:34 AM Page 44
1 (25.4) 1 (25.4)
1 1/4
5040-01, 5040-10 5040-20
1.25
(31.8) 1/8-27 NPTF
1 (25.4) 1 (25.4)
7/32 21/32
3 31/32 4 13/32 (16.7)
(5.6)
(100.8) (111.9)
1 (25.4)
3/16 5/16
7/32
(4.8) (7.9) 3 23/32 (5.6)
(94.5)
7/16
(11.1)
1 1/2 5040-05
(38.1)
1 (25.4)
Steel 7/32
Roller 4 7/32 (5.6)
(107.2)
20915.qxp:43706.qxp 3/19/08 7:34 AM Page 45
9/16
(14.3)
7/16
5040-06 (11.1)
3 9/32 5/16
7/32 (83.3) (7.9)
(5.6)
Pilot Valves
5030-35
3 5/16 5030-07
21/32 (86.1) 3 5/16
(16.7) 21/32 (86.1)
(16.7) Pilot Valves
21/32
(16.7)
1/8-27 NPTF
1/8-27NPTF
5040-35 5040-07
3 13/16 3 13/16
21/32 (96.8) 21/32 (96.8)
(16.7) (16.7)
1/8-27 NPTF
1 5/16
21/32 (33.3)
(16.7)
5040-33
5 1/8
(130.2)
1 5/16
(33.3) 21/32
(16.7)
20915.qxp:43706.qxp 3/19/08 7:34 AM Page 46
Features
3-Way and 4-Way Hand Lever Valves 1/4" and 3/8" NPT Ports
Light weight aluminum bodies and Buna-N seals are standard
Ideal for packaging, material handling and air motor applications.
Hand levers available with lever parallel or perpendicular to
valve body.
Parallel lever can be manifold mounted.
See pg. 17 for manifold ordering information.
1/4" perpendicular hand lever valves can be panel mounted.
Ordering
MODEL DESCRIPTION
Levers Perpendicular to Body
M212LM 1/4", 4-Way, 2-Position, Lever/Manual Parallel Levers
M212LS 1/4", 4-Way, 2-Position, Lever/Spring
M312LS 1/4", 4-Way, 3-Position, All Ports Blocked
M213LS 3/8", 4-Way, 2-Position, Lever/Spring
M213LM 3/8", 4-Way, 2-Position, Lever/Manual
M252LM 1/4", 3-Way, 2-Position, Lever/Manual
M252LS 1/4", 3-Way, 2-Position, Lever/Spring
Levers Parallel to Body
M212LM-R 1/4", 4-Way, 2-Position, Lever/Manual
M212LS-R 1/4", 4-Way, 2-Position, Lever/Spring
Dimensional Data
4-Way Hand Lever (Perpendicular)
M213LS M312LS
20915.qxp:43706.qxp 3/19/08 7:34 AM Page 48
Dimensional Data
Features
4-Way, 3-Position Rotary Lever Valves 1/4" and 3/8" 1/2" NPT Ports
Light weight aluminum bodies and Buna-N seals are standard
Ideal for packaging, material handling and air motor applications.
Rotary lever valve is a 3-position, all ports blocked, manual return. M512LR
M513LR
Panel mount nut is supplies as standard. M514LR
Performance Specifications
SCFM 1/4" = 40, 3/8" = 65, 1/2" = 85
CV (Rotary Lever) 1/4" = 1.25, 3/8" = 2.0, 1/2" = 2.4
Operating Medium Non-lubricated or lubricated air
Pressure Range 20 -140 PSI
Temperature Range 15 to 122F (-10 to 50C)
Port Size NPT 1/4", 3/8", 1/2"
Filtration 40 micron recommended
2 4
MAN MAN
Ordering 1 3
Features
3-Way & 4-Way Foot Pedal Valves
Rugged aluminum alloy housing and pedal provide excellent
durability and are light weight.
Valves are available with a mechanical detent or as spring return.
Mechanical detent 3-way and 4-way valves have a guard for applications
where accidental actuation may result in injury or damage.
Guard is safety yellow composite construction.
Performance Specifications
Port Size: 1/4" NPT
Pressure Range: 30-150 PSI M252FS
Temperature Range: 32 to 160F (0 to 71C) Foot Pedal Valve
Media Compressed Air
Ordering
Model Description
M252FS 3-Way, Spring Return, No Guard
M212FS 4-Way, Spring Return, No Guard
M252TM 3-Way, Mechanical Detent, With Guard
M212TM 4-Way, Mechanical Detent, With Guard
114417 Guard only Foot Pedal Valve
Show with Guard
M252TS 3-Way, Spring Return, With Guard
M212TS 4-Way, Spring Return, With Guard
114645 Clip (Foot Pedal)
20915.qxp:43706.qxp 3/19/08 7:34 AM Page 50
4-Way, 1/4"
Technical Data
Port size: 1/4" NPT
Pressure Range: 0-150 PSI
Temperature: 32-160 F (0-71 C)
Range
Media: Compressed Air
Flow: Cv=.7, 26 scfm
20915.qxp:43706.qxp 3/19/08 7:34 AM Page 51
Features
3-Way & 4-Way Valves
Several Styles and Options
3-Way or 4-Way Configurations. 2-and 3-position configurations.
Numerous Actuator Styles Hand Lever
M an u al Mec h an ic al El ec t r i c Pn eu m at i c
Hand Lever Cam Stem Single Solenoid Pilot
Palm Button Roller Cam Double Solenoid Bleed
Pedal
Palm Button
Treadle
Many Performance Features
Buna-N spool seals are standard. Viton seals are available for high temperature
applications. Consult the factory for ordering information.
The E Series Valve has a low profile. An extruded aluminum body provides Pedal
excellent durability and lighter weight.
An External Solenoid Supply Port allows service in low pressure applications.
This requires a #116153 plug Kit. See Page 56 for operation and ordering
information.
Solenoid Override Treadle
Manual locking override is standard on solenoid models. Turn override to
operate.
Solenoid override is a convenient means to set-up and trouble shoot circuits. Air
pressure at the solenoid exhaust will also override the solenoid.
Coils Cam Stem
Coils are UL and CSA Listed (Files: UL #MH13513; CSA #LR51090).
Performance Specifications
Roller Cam
Pressure Ranges: Min. Pilot Press
Manual Actuators PSI (Bar) PSI (Bar)
Manual, Spring, and Spring
Centered Returns: 20-150 (1.4-10.2) 30 (2)
Mechanical Actuators
Manual, Spring, and Spring
Centered Returns: 20-150 (1.4-10.2) 30 (2) Solenoids
Electric Actuators
Spring Return 30-150 (2-10.2)
Spring Centered Return 35-150 (2.4-10.2)
Solenoid Return 20-150 (1.4-10.2) Pilot
Pneumatic Actuators
Pilot/Spring Return 20-150 (1.4-10.2) 30 (2)
Pilot/Spring Centered 20-150 (1.4-10.2) 35 (2.4)
Pilot/Pilot Return 20-150 (1.4-10.2) 15 (1)
Bleed/Spring Return 20-150 (1.4-10.2)
Bleed/Bleed 20-150 (1.4-10.2) Bleed
Flow: 26 SCFM
Cv Factor: .70 Cv
Temperature Ratings: -10 to 180 F (-23 to 82 C)
Weight: Solenoid Valves 1.8 to 3.4 oz. (.82 to 1.5 g)
Non-Solenoid Valves .7 to 1.3 oz (.32 to .6 g)
Lubrication: Valves use O-ring seals. For maximum performance
and life expectancy, standard air line lubrication
should be used.
20915.qxp:43706.qxp 3/19/08 7:34 AM Page 53
Ordering
E X X 2 XX - XXX - X
E Series Valves Current Type If coil option A or
D is selected, a
Code Description coil connector
Valve Type A AC must be ordered.
Code Description D DC See Pg. 79 for
1 2 Position Detent N No Coil coil & connector
2 2 Position Required only on Solenoid Valves. information.
3 3 Position Spring Centered Coil Voltage
5 3 Position Detent
Code Description Code Description
(3 & 5, all ports blocked)
000 No Coil 024 24V (AC or DC)
6 3 Position Detent (inlet ports
005 5V (AC or DC) 120 120V (AC or DC)
blocked, cylinder ports open)
012 12V (AC or DC) 240 240V AC
7 3 Position Spring Centered
Required only when ordering Solenoid Valves.
(6 & 7, inlet ports blocked,
cylinder ports open) Actuator / Return Actuator / Return
Code Actuator/Return Code Actuator/Return
Body Style
BD Bleed Double LM Hand Lever/Manual
Code Description
BS Bleed/Spring LP Hand Lever/Pilot
1 4 Way Side Ported
CS Cam Stem/Spring LS Hand Lever/Spring
4* 4 Way Bottom Ported
US Cam Stem/Spring, 1/4 Spool PD Pilot/Double
5 3 Way Side Ported
travel, 3-way valve only. PS Pilot/Spring
*Solenoid and Pilot Models only.
RS Roller Cam/Spring SD Double Solenoid
Port Size HM Palm/Manual SN Solenoid/Spring-N.O.
Code Description HP Palm/Pilot SS Solenoid/Spring
2 1/4" NPT HS Palm/Spring FS Pedal/Spring
WM Palm w/o Button/Manual TM Treadle/Manual
3-Way 4-Way, 2-Position WP Palm w/o Button/Pilot TS Treadle/Spring
WS Palm w/o Button/Spring
Numbering ends here if a Non-Solenoid Valve is being selected.
4-Way, 3-Position all 4-Way, 3-Position inlet ports 4-Way, 2-Position Bleed
ports blocked blocked, cylinder ports open Valve
Accessories
Palm Buttons
For use with WM, WP or WS Actuators.
13111 Plastic, Black
119243 Metal, Plain
119244 Metal, Red
119245 Metal, Green
MP3651-7 Plastic, Red 20965-1
E252LS E212LS
1 (25.4)
1 (25.4)
3 7/8 1 3/8
(98.4) 1 3/8 6 7/32 (34.9)
5 7/32 (34.9) (158.0)
(132.6)
E312LS
1 11/32 E252LM
1 (25.4) 1 (25.4) E712LS
(34.1) E152LM
11/32
(8.7) 1 15/32
4 3/16 6 5/16 (37.3)
(106.4) (160.3)
E252LP E212LM
1/8-27 NPTF
1 (25.4) E112LM
1 (25.4)
E512LM
11/32
1/2 5 3/16 (8.7) E612LM
4 11/32 (11.7) (131.8)
(110.3)
1/8-27 NPTF
1 (25.4) E212LP
1/2
5 11/32 (12.7)
(135.7)
Pedal
3 Way Valves 4 Way Valves
E252FS E212FS
4 4
(101.6) (101.6)
1 3/8 1 3/8
(34.9) (34.9)
9 9/32 10 9/32
(235.7) (261.1)
5 13/32
(137.3)
2
(50.8)
3/32
(2.4)
20915.qxp:43706.qxp 3/19/08 7:34 AM Page 55
1/2 1/2
4 5/8 (12.7) 5 5/8
(12.7)
9/16 9/16 (117.5) (142.9)
(14.3) (14.3)
Palm Button Valves may be panel
mounted. 1/8 Max. panel thickness E252HS or -WS E212HS or -WS
utilizing two 10-24 UNC tapped
holes in end cap
Not Available on detent models: 1 3/8
1 3/8
E152HM or -WM (34.9)
5 1/2 (34.9) 6 1/2
E112HM or -WM
(139.7) (165.1)
1 3/8 1 3/8
5 3/16 (34.9) 6 3/16 (34.9)
1 5/16 (157.2)
(33.9)
(131.8)
Pilot Valves
3 Way Valves 4 Way Valves
1/8-27NPTF 1/8-27NPTF
E252PS 1/8-27NPTF 1/8-27NPTF E212PS
E252PD E212PD
1 3/8 1 3/8
(34.9) 5 1/4 (34.9) 1 3/8
(133.4) (34.9)
6 1/4
(158.8)
1/8-27NPTF 1/8-27NPTF
E152PD 1/8-27NPTF 1/8-27NPTF
E112PD
E312PD
E712PD
2 9/16
6 7/16 (65.1) 2 9/16
(163.5) 7 7/16 (65.1)
(188.9)
20915.qxp:43706.qxp 3/19/08 7:34 AM Page 56
Treadle Valves
3 Way Valves 4 Way Valves
E252TM
8 E212TM
(203.3)
2 3/4
4 5/8 2 3/4 (69.9)
(117.5) (69.9)
11/32 11/32
(8.7) (8.7)
9 11/32
8 11/32
(237.3)
(211.9)
1/8 5 1/2
(3.2) (139.7)
E312TS
E712TS
2 3/4
(69.9)
1 15/32
10 15/32 (37.3)
(265.9)
Bleed Valves
3 Way Valves 4 Way Valves
E252BS E212BS
2 1/4
(57.2)
1 3/8
6 1/8
(34.9) 1 3/8
(155.6) 7 1/8
(34.9)
(181.0)
E252BD
E212BD
7 2 1/4
(57.2) 2 1/4
(177.8) 8
(57.2)
(203.2)
Solenoid Valves
MANUAL 3 Way Valves 4 Way Valves
OVERRIDE
Ext. Solenoid 2 1/4 Ext. Sol. Supply 5 7/32
1 7/16 Supply
(36.5)
3 1/4
(82.5)
(50.8) (6.3) (132.6) E212SS-XXX-X
2 1/4
(50.8) (6.3)
2 15/16
2 15/32 (74.6)
(62.7)
1 3/8 3/8
(34.9) (9.5) 2 15/32 2 15/16
(62.7) (74.6)
3/4
1 (19.1) 1 3/8 1/8-27 NPTF
Ext Solenoid (25.4) (34.9)
Supply
1 3/4
(25.4) 19.1
Manual
Override
E252SN-XXX-X Mtg. Hole .203 Dia.
11/32
(8.7)
1 7/16
(36.5)
3 1/4
(82.5)
E252SS-XXX-X
6 1/4
158.8
E212SD-XXX-X
2 1/4
(50.8) (6.3)
3/8
1 3/8 (9.5)
(34.9)
2 15/16
2 15/32
(74.6)
(62.7)
Accessories
1 3/4
(25.4) 19.1 1 3/8
116153 Plug Kit PIPE
PLUG
INTERNAL
Mtg. Hole .203 Dia.
(34.9)
AIR SUPPLY
Kit needed for low pressure applications requiring an external Solenoid 7 7/16
Supply Pressure. To use, remove and discard the standard pipe plug in (188.9) E312SD-XXX-X
2
the solenoid base. Thread the Plug/O-ring assembly into the threaded 1 3/8
(50.8) 1/4 E712SD-XXX-X
SOLENOID VALVE (34.9) (6.3)
#116153
PLUG
SOLENOID VALVE CONVERTED SOLENOID VALVE
W/INTERNAL SOLENOID SUPPLY W/EXTERNAL SOLENOID SUPPLY
FROM VALVE BODY AS SHIPPED
CONNECTION
TUBE
FITTING
EXTERNAL
AIR SUPPLY
#116153
20915.qxp:43706.qxp 3/19/08 7:34 AM Page 57
Notes | 57
20915.qxp:43706.qxp 3/19/08 7:34 AM Page 58
Features
Styles and Options.
5-Port, 4-Way, 2 and 3-position directional control valves.
Pedal
1.
Treadle
2.
3.
Solenoids
Comprehensive Valve Design
1. Aluminum Body
Sand cast aluminum body provides a rugged, reliable valve.
2. Buna N Seals
Standard seals are Buna N, for extended valve life. Viton seals are
available for high temperature applications. Consult factory for ordering
information. Pilot
3. Sturdy Spools
K-Series valves have an aluminum spool. This slides in a hard anodized
Teflon non-stick aluminum sleeve (3/8 or 1/2 models) The sleeves are
brass on 3/4 or 1 models.
4. Standard Solenoid Override Feature
3/8 and 1/2 models only.
5. External Solenoid Bleed
Ordering
K X X X XX - XXX - X
K Series Valves Current Type If coil option A or
Code Description D is selected, a
Valve Type A AC coil connector
must be ordered.
Code Description D DC See Pg. 79 for
2 2 Position N No Coil coil & connector
3 3 Position Spring Centered Only on Solenoid Valves. information.
5 3 Position Detent
(3 & 5 all ports blocked in neutral) Coil Voltage
6 3 Position Detent Code Description
(inlet ports blocked, cylinder Actuator / Return 000 No Coil
ports open in neutral) Code Actuator/Return 005 5V (DC only)
7 3 Position Spring Centered BD Bleed/Bleed 012 12V (AC or DC
(6 & 7 inlet ports blocked, BS Bleed/Spring 024 24V (AC or DC)
cylinder ports open in neutral) *FP Pedal/Pilot 120 120V (AC or DC)
*FS Pedal/Spring 240 240V (AC only)
**HS Palm/Spring
Body Style Required only with Solenoid Valves
*LM Hand Lever/Manual
Code Description 2
*LS Hand Lever/Spring
1 4 Way Side Ported Port Size PD Pilot/Pilot
Code Description1 3
PS Pilot/Spring
3 3/8 NPT
2 2 SD Solenoid/Solenoid
4 1/2 NPT
2 4
SS Solenoid/Spring
2 4
6 3/4 NPT
1 31 3 *TM Treadle/Manual
8 1 NPT
5 1 3
*FP, FS, LM, LS & TS
5 1 3
2 42 4 2 4 2 4 2 4
available in 3/8" and 1/2" port
4 2
sizes only.
5 1 35 1 3 5 1 35 1 3 5 1 3
Numbering ends here if a Non-
5 1 3
20965-X Foot Pedal Guards, for use
2-Position 3-Position, inlet 3-Position, inlet blocked, Solenoid valve is being selected. with Pedal Style valves.
2 4 2 4
ports blocked cylinder ports open
4 2
4 2
**HS available in 3/8" port size See Pg. 53 (bottom) for details.
only.
5 1 35 1 3 3 1 3
5 1 5
Performance Specifications
Pressure Ranges: Min. Pilot Press
Manual Actuators PSI (Bar) PSI (Bar)
Manual, Spring, and Pilot 0-150 (0-10.4) 20 (1.4)
Mechanical Actuators Manual, Spring, and Pilot 0-150 (0-10.4) 20 (1.4)
Lubrication: Valves use O-ring seals. For maximum performance and life
expectancy, standard air line lubrication should be used.
20915.qxp:43706.qxp 3/19/08 7:34 AM Page 60
Basic Valves
5 Port Exhaust 1.5 (38.1)
4 Port Output 3 (76.2)
1/2 (12.7)
2 Port Output
11/16 (17.5) 1 Port Inlet
3 Port Exhaust
3 1/2 2 3/32 3
(88.9) (53.2)
(76.2)
2 9/16 (65.1) 1 1/16 4 7/16 2 11/16
(112.7) (68.3) 3 3/4
3 1/2 (88.9) (27.0) (95.3)
1
1 3/16 (46.0) (25.4)
11/16 3 7/16 (87.3)
2 1/2 (63.5) 1 1/4 5 5/8 (142.9) Mtg. Hole
(17.5) (31.8) 3/4 (19.1) 4 (101.6) 9/32 (7.1)
1 2 1 1/2 (38.1) 13/32 (10.3)
7 (177.8)
(25.4) (50.8)
1 1/4 (31.9)
1 3/4 (257.2) 6 3/4 (171.5)
10 1/8 (257.2) 1 1/4 (31.8)
1 3/4 (44.5)
5 (127.0)
K21XBS Top Dimension = 3/8" and 1/2" Ports 8 3/8 (212.7)
K21XBD Bottom Dimensions = 3/4" and 1" Ports
Palm Valves
6.255
6.255
1.193
1.193
3 5 1.75
1.75
K213HS
20915.qxp:43706.qxp 3/19/08 7:34 AM Page 61
Hand Lever
1 9/16 (39.7) K2XXLM
K3XXLM
6 7/16
(163.5) K5XXLM
K6XXLM
1 1/2
(38.1) K7XXLM
K2XXLS
1 3/16 2 15/32
(30.2) (62.7) 6 7/16
(163.5)
Pedal K2XXFS
1 3/16 2 9/16 K2XXFP
(30.2) (65.1)
4
(101.6)
4 1/2
(114.3)
5/16 9 5/8
5 1/8 (9.5) (244.5)
(130.2)
Treadle
8
(203.2) K2XXTM
3 15/16
(100)
K5XXTM
9
K6XXTM
K3XXTS
36 K7XXTS
2 3/4
(69.9)
1 3/16
(30.2)
9 13/16
(249.2)
Solenoid
Double Solenoid
Single Solenoid
K2XXSD-XXX-X
K3XXSD-XXX-X K2XXSS-XXX-X
K7XXSD-XXX-X
1 3/4 (44.45)
1 31/32 (50.0)
6 9/32 (159.54)
9 15/32 (240.5)
7 3/8 (187.3)
10 9/16 (268.3)
2 13/16
(71.43)
2 27/32
Top Dimension = 3/8" and 1/2" Ports
(72.2) Bottom Dimensions = 3/4" and 1" Ports
7 17/32 (191.29)
10 9/16 (268.3)
9 11/16 (246.06)
12 11/16 (322.3)
20915.qxp:43706.qxp 3/19/08 7:34 AM Page 62
Features
H-Series Valves feature high-flow and fast response.
Numerous Styles and Options.
3-Way and 4-Way 2-position Poppet Valves
Several Actuator Styles.
Override is not available with H Series Valves
Electric Pneumatic
3-Way Single Solenoid 3-Way Pilot
3-Way
4-Way Single Solenoid 4-Way Pilot Pilot
4-Way Double Solenoid 4-Way Pilot Bleed
4-Way Manual Bleed
1.
3-Way
Solenoid
3.
2.
4-Way Solenoid
3. Superior Design
3-Way valves feature a single poppet. 4-Way valves (as shown)
Pilot Bleed
have two simultaneously driven poppets to provide the 4-way
function.
4-Way Pilot
20915.qxp:43706.qxp 3/19/08 7:34 AM Page 63
Ordering
H 2 X X XX - XXX - X
Current Type If coil option A or
H Series Valves Code Description D is selected, a
coil connector
A AC
Valve Type D DC
must be ordered.
See Pg. 79 for
Code Description N No Coil coil & connector
2 2 Position Only on Solenoid Valves. information.
Performance Specifications
Valve Performance Data
3-Way Valves 3-Way Valve Flow SCFM
Pressure Range Minimum Pilot Port Side Cv
Actuator Return PSI (bar) Press PSI (bar) Size Ported Factor
Pilot Spring 30-150 (2.1-10.4) 30 (2.1) 1/4 55 1.51
Solenoid Spring 30-150 (2.1-10.4) 3/8 81 2.27
1/2 85 2.40
4-Way Valves 4-Way Valve Flow SCFM
Pressure Range Minimum Pilot Port Side Cv
Actuator Return PSI (bar) Press PSI (bar) Size Ported Factor
Pilot Internal Pilot 20-150 (1.4-10.4) 20 (1.4) 1/4 50 1.40
Manual Bleed Manual Bleed 20-150 (1.4-10.4) 3/8 88 2.38
Pilot Bleed Pilot Bleed 20-150 (1.4-10.4) 20 (1.4) 1/2 100 2.80
Solenoid Internal Bleed 25-135 (1.7-9.3)
or Solenoid
1 3/4
(44.5) 1 55/64 2 13/64
2 7/8 (47.2) (56.0)
(73)
5/8 19/32
(15.9) (15.1) 11/64 (4.4)
Inlet N.C.
2 7/32 11/64 2 3/32 (53.2)
2 3/32
(56) (4.4)
(53.2)
Inlet N.O.
1/2" Side Port 1/8-27 NPTF Pilot 1/2 (12.7) Inlet N.O. 1 1/64
(25.8)
1 1/32 (26.2) 7/32 Mtg. Holes
Inlet
1 11/16 Exhaust
(42.9)
5/32 (4.0) 2 31/32
1 1/2 (75.4)
2 1/2 (38.1)
7/16 (11.1)
(63.5)
55/64
11/16 11/32 (87) 3 7/8 (98.4) 22/32 (18.3)
5 1/4 (133.4) (17.5)
5 1/4 (133.4)
9/32 Mtg
Holes
20915.qxp:43706.qxp 3/19/08 7:35 AM Page 65
Pilot Valves
3-Way Pilot 4-Way Pilot
1/8-27 NPTF H25XPS 1/8-27 NPTF
2 1/8 H21XPA
Pilot Port 1 1/32 1/2 Pilot Port 3 7/8
(26.2) (54.0) (98.4)
(12.7) Outlet
1 3/4 1 1/16
(44.5) 1 1 3/4 5 32 (42.9) 1 1/2 2 3/16
1
(25.4) (44.5) (4.0)
(38.1) (25.4) (55.6)
Bleed Valves
4-Way Manual Bleed 4-Way Pilot Bleed
13/16
H21XBD 1 1/8 (28.6) 2 1/8 H21XPD
(20.3) 2 1/8 1 3/4 (54.0)
(54.0) 3 7/8 11/32
(98.4) (8.7) (44.5)
Outlet
1 11/16 1 11/16
5/32 (42.9) 1 1/2 2 3/16 5/32 (42.9) 1 1/2
(4.0) 1 (55.6) (4.0) 1
(38.1) (38.1)
1 1/2 1 1/2
(38.1)
(38.1)
3 7/8
(98.4)
Solenoid Valves
4-Way Double Solenoid 3-Way Single Solenoid
H21XSD-XXX-X H25XSS-XXX-X
1 15/16 1 15/16
1 7/16 (49.2) 1 7/16 (49.2)
(36.5) (36.5)
1 1/2 1 3/4
(38.1) (44.5)
3 7/8 1 7/8
(98.4) (36.5)
1 1/2
(38.1)
3 7/8
(98.4)
20915.qxp:43706.qxp 3/19/08 7:35 AM Page 66
Features
200-Series valves can be plumbed to perform as normally passing, normally non
passing, selector or any 2-way function.
Ideal for sensing the position of moving devices such as cylinders, slides or gates.
Mounting holes are standard 1" electrical centers
Numerous Actuator Styles:
Mec h an i c al Man u al
Short Roller Lever Short Ball Roller Plain Lever
Long Roller Lever Long Ball Roller Fingertip Lever
One-Way, Short Lever Straight Plunger Centering Toggle 2.
One Way, Long Lever Roller Plunger Retained Toggle 201-C
Pin Plunger Cross-Roller Plunger Panel Button 1.
Performance Specifications
2 2
Pressure Range: Flow & Cv Factor:
30 to 150 PSIG (2.1 to 10.4 bar) 1/8" Ports: 7.5 SCFM Cv = .195 3 1 3 1
Temperature Range: 5/32" (4mm) Tube Fittings: 4.0 SCFM Cv = .104
2 2
32 to 160 F (0 to 71 C)
Actuating Force:
3 1 3 1
Actuator Force Oz.(N) Stroke In (mm) Travel In (mm) 2
2
200 20 (5.56) .195 (4.95) .055 (1.40)
201 20 (5.56) .289 (7.34) .086 (2.18)
1 3 1 3
202 36 (10.0) .086 (2.18) .024 (0.61)
Normally Passing
203 21 (5.84) .160 (4.06) .040 (1.02)
204 34 (9.45) .089 (2.26) .027 (.69)
205 23 (6.39) .164 (4.17) .043 (1.09)
209 57 (15.9) .069 (1.57) .015 (.38)
212 57 (15.9) .069 (1.57) .015 (.38) Normally
213 57 (15.9) .069 (1.57) .015 (.38) Non-Passing
214 57 (15.9) .062 (1.57) .089 (2.26) 206 consist of a 212-C and
a model 296 actuator
215 57 (15.9) .062 (1.57) .089 (2.26)
216 57 (15.9) .062 (1.57) .089 (2.26)
222 24 (6.67) 70 -----
223 24 (6.67) 70 ----- 296 Actuator
Ordering
2 XX - X Stacking Kit
200 Series Port Type Kit # of Valves
Actuator Type Code Description 225-2 2 Valves
-C 1/8 NPTF Ports 225-3 3 Valves
Code Description Code Description
-2-C 5/32 Tubing Ports
00 Plain Lever 12 Short Ball Roller 225-4 4 Valves
01 Fingertip Lever 13 Long Ball Roller 225-5 5 Valves
02 Short Roller Lever 14 Straight Plunger
03 Long Roller Lever 15 Roller Plunger
04 One-Way, Short Lever 16 Cross-Roller Plunger
05 One Way, Long Lever 22 Centering Toggle
06 Pilot Actuated 23 Retained Toggle
09 Pin Plunger 24 Panel Button
Basic Valves
1/8" NPT Ports 5/32 Tubing Ports
1 3/4 (44.5)
1/2 1/4
1 3/4 (44.5) 1/4 (12.7) (6.4)
(6.4) 7/64 (2.8)
1/2 1
15/16 (12.7) 1 1 3/8 (25.4) 2 1/32 5/32
(23.8)
(25.4) (34.9) 47/64 Mtg. for #8 Screw (2) (51.6) (4.0)
11/16 Mtg. for #8 Screw (2) 13/32 (18.7) 1
9/32 (7.1)
(17.5) 11/32 (10.3) 1, IN-NC (non-passing)
25/32 (19.8)
(25.4)
11/16
(8.7) (17.5)
3, IN-NO (passing) 200-C
2, Out 1 7/32 (31)
2 15/32 Roller 3/8 1 5/64 Roller 3/8 1 57/64 Roller 3/8 Dia.x 21/64 1 1/32 (26.2) Roller 3/8 1 27/32 (48.6)
5/32 Dia.x 21/64 (48.0) Dia.x 21/64
(62.7) Dia.x 21/64 (27.4)
(4.0)
5/32 5/32 5/32 5/32
1 11/64 1 51/64
(4.0) 1 7/16 (4.0) (4.0) (4.0)
(29.8) 1 23/64 (45.6) 1 7/8
(34.5) (36.5)
201-C 202-C 203-C 204-C
(47.6)
205-C
Roller 3/8
Roller 3/8 30 Any Direction 70 Rotation 7/8 (22.2) Dia.
Dia.x 21/64 Panel Nut Panel Nut Panel Nut
1 15/64 Dia.x 21/64 1 19/64
1 15/64 19/32 Dia. 19/32 Dia. 1 1/4 19/32 Dia. 1 19/64
(31.4) (32.9) (31.8) (32.9)
9/16 HEX. x (31.4) x 1/16 x 1/16 x 1/16
15/32-32
3/32 Thick 15/32-32 15/32-32 15/32-32 15/32-32
Threads 9/16 HEX. x 9/16 HEX. x 9/16 HEX. x
Nut (4) 39/64 Threads Threads Threads Threads
3/32 Thick 3/32 Thick 3/32 Thick
215-C (15.5)
216-C Nut (2) Nut (2) Nut (2)
222-C 223-C 224-C
Features
Miniature Control Valves
Ball Poppet valve provides fast response.
Slotted Mounting holes for easy placement and adjustment.
100 Series Mini Valves are non-passing, non-lube limit valves.
33% glass reinforced polyester body is strong, lightweight and corrosion resistant.
Available with #10-32 threaded ports or 5/32" tube fittings. Both ports are on one Normally
Non-Passing
side for ease of plumbing and maintenance.
Seals are Buna-N, Stainless Steel Spring, Brass Plunger and Delrin Roller.
.15
.7 .63 Roller .5 Dia.
(3.8) .299
(17.8) (16) x .323
.46 (7.6)
(11.7) .824
(20.9) Roller .5 Dia.
.125 .94 x .323
1.35
(23.9) 1.5
(34.3)
(38.1)
.125 .125
2.4
.5 (3.2) (3.2)
.185 (60.9)
(12.7)
(4.7) 1.8
.56 (45.7)
.5 .5
(12.7) (12.7)
.125 .421 .170
Dia.
1.02 (25.9) .170 Dia.
.170 Dia.
1.2 (30.5) .125 .421 (10.7) .125
(3.2) .421 (10.7)
1.02 (25.9) (3.2) 1.02 (25.9)
1.2
1.2 (30.5)
(30.5)
20915.qxp:43706.qxp 3/19/08 7:35 AM Page 69
Dimensional Information | 69
Features
MaxAir 3-Way and 4-Way, 1/8" Manual and Mechanical Valves
Rugged aluminum alloy body is lightweight and durable.
3-way valves can be plumbed to perform as normally passing,
normally non-passing, or selector.
Performance Specifications
Port size: 1/8" NPT Media: Compressed Air
Pressure Range: 0-150 PSI Flow: 3-Way = 7 scfm
Temp. Range: 32-160 F (0-71 C) 4-Way = 9 scfm
M211HS 4-Way, Push Button, Spring Return M251HS 3-Way, Push button, Spring Return
M211RS 4-Way, Roller, Spring Return M251RS 3-Way, Roller, Spring Return
20915.qxp:43706.qxp 3/19/08 7:35 AM Page 70
Features
3-Way Limit Valves
Plumb 400 Series valves as normally passing, normally non-passing, selector or
any 2-way valve function.
Ports available with either 1/8" NPTF threads or 5/32" tube fittings.
Four actuator options: Nylon Roller, Steel Roller, Rod Lever or Adjustable Roller Lever.
Actuators must be ordered separately. See menu below.
Operating head may be adjusted to any of four positions.
400-A
Outer case protects working parts from dirt. 450
449
448
447
Performance Specifications
2 2
2 22 2
32 to 160 F (0 to 71 C) 5/32" (4mm) Tube Fittings 449 0.5 Normally
4.0 SCFM 450 0.8 Passing
3 1 13 31 1 3
Cv = .104 2 2
Normally
Non-Passing
119605 Side Plate Cover. Used to cover body cavities. 1 3 1 3
Ordering
Valves: Actuators:
1/8" Ports Tube Fittings Valve Action Code Description
400-A 400-1-A One Way, Clockwise 447 Nylon Roller
401-A 401-1-A One Way, Counterclockwise 448 Steel Roller
402-A 402-1-A Clockwise & Counterclockwise 449 Rod Lever
450 Adjustable Roller
13/32
19/64 1 5/32
(7.5) (29.4)
1 5/16
(33.3) 1 3/4
2 9/16 (44.5)
(65.1)
20915.qxp:43706.qxp 3/19/08 7:35 AM Page 71
Features
Palm Button Control Valves
Plumb each to perform as normally passing, normally non-passing,
selector or any 2-way valve function.
Ports available with either 1/8" NPTF threads or 5/32" tube fittings.
2 1/2" Buttons (63.5mm) are available in four colors. If needed, order 20975
461-X with
guard separately. 460-X
20975 Guard
460-5 and 461-5 models use buttons that are threaded on rather than pushed
on, making them more tamper resistant.
Performance Specifications 2 2
2 2
3 lbs. Normally
Non-Passing
1 3 1 3
Ordering
4 6 X - X
Port Size Button Color Accessories
Code Description Code Description 20975 Button Guard 13111
Plastic, Black
0 1/8" NPT -1 Black *20973-1 Black Button 119243 Metal, Plain
1 5/32" Tubing -2 Red *20973-2 Red Button 119244 Metal, Red
-3 Green *20973-3 Green Button 119245 Metal, Green
-4 Yellow *20973-4 Yellow Button MP3651-7 Plastic, Red
-5 Valve W/O Button * Tolerance ring 20972 must (Buttons for -5 models only)
(Order button for 7/16-20 THd be ordered with accessory
separately) buttons. (Replacement
buttons for -1, -2, -3, -4
options only.)
2 13/32
(61.1) 5/8
(15.9)
35/64
1 1/4
(13.9)
(31.8)
3/4
2 3/4 (19.1)
(69.9)
1 13/64
(30.6)
19/64 1 5/32 13/32 Max. Panel Thickness Panel Mtg. Drilling Layout
(7.5) (29.4) 3/16 (4.8)
20915.qxp:43706.qxp 3/19/08 7:35 AM Page 72
Features
Button Bleeders
Provides remote control of bleeder pilot-operated valves.
Reduces air pressure on valve, so valve can shift.
Mounting blocks provide remote location of bleeder valve. 24130 24135
1/8" NPT thread. Maximum operating pressure of 150 PSIG (10.4 bar)
7/8
A
13/16 13/16
(20.6) (22.2) (20.6)
3/16
(4.8) 3/8
1 1/4 1 1/4
C 5/8
(9.5) 1/8-27 NPTF,
2 pl.
Sq. 5/8 Sq. (15.9)
(15.9)
Performance Specifications/Ordering
Button Bleeders Quick Exhaust Valves Single Pulse Relay Valve
Model Model Inlet Cyl. Exh Pres Range Supply PSIG Pulse Reset
Number Description Number Port Port Port PSI (bar) Press. (bar) Duration Time
24130 1/2" (12.7) Dia. Head EV 125 1/8" 1/8" 1/4" 1-125 (.07-8.6) 50 (3.5) 125ms 300 ms
24135 1 1/8" (28.6) Dia. Head EV 250 1/4 1/4 3/8 1-125 (.07-8.6) 75 (5.2) 110ms 300 ms
24125 Mounting Block EV 375 3/8 3/8 3/8 1-125 (.07-8.6) 100 (6.9) 105ms 300 ms
EV 30-A 1/2 1/2 3/4 5-125 (.35-8.6) 125 (8.6) 100ms 300 ms
EV 35-A 3/4 3/4 3/4 5-125 (.35-8.6)
20915.qxp:43706.qxp 3/19/08 7:35 AM Page 73
Circuitry Valves | 73
Features
Shuttle Valves
Allows one of two input sources to get the output. Prevents either input
from exhausting at other input source.
Check ball moves from inlet with the greatest pressure and against the
port having the least pressure. Minimum pressure difference of 10
PSIG(.7 bar) is necessary to effect shuttle change. 200 PSIG (13.8 bar)
maximum.
Ordering
Shuttle Valves SV20-C
Model Inlet
Number Ports Outlet
SV10-C 1/8" 1/8"
SV20-C 1/4" 1/4"
20370
Microswitch
20370 Microswitch Actuator
Pressure Range 25-125 PSIG (1.7-8.6 bar)
Temperature Range 0-180 F (-18-82 C)
20467 Microswitch
Can be wired normally open or normally closed.
Single pole, double throw:
20467
15 Amps, 125, 250 or 480 V-AC
1/2 Amp, 125 V-DC; 1/4 Amp, 250 V-DC
1/8 H.P., 125 V-AC; 1/4 H.P., 250 V-DC
1/8-NPTF
Shuttle Valves Microswitch 11/16 DIA.
55/64
(21.8)
1/2 (12.7)
5/8 (15.9)
SV-20-C
1
11/16
(25/4)
(17.5)
1 15/16
20915.qxp:43706.qxp 3/19/08 7:35 AM Page 74
74 | Circuitry Valves
Features
Breather Vents
Use on valves and single acting cylinders to prevent dirt from entering ports open to
atmosphere. Other uses are for vacuum relief or pressure equalization on gear boxes,
reservoirs and air tanks.
40 micron filtration. Selection based on thread size.
Nickel plated steel body. 20311-X
Muffler
Use on valve exhaust ports.
Sintered bronze construction. Air muffler and exhaust diffuser.
40 micron nominal filtration; sound deadening qualities with low pressure drop.
Nickel plated steel body. 20312-X
Speed Controls
Controls air flow on exhaust ports of air valves.
Change cylinder operating speed by adjusting screw. Secure with lock nut.
20313-X
Silencer
Reduces noise of air powered motors and valves.
For high SCFM applications. High flow, low back pressure with no build up.
300 PSI Max.
20308-X
Ordering
Breather Vents Speed Controls
Model Port Length Model Port Length Length
Number Size In. (mm) Hex Number Size Closed Open In. (mm)
20311-1 1/8" 7/16 (11.1) 7/16 20313-1 1/8" 1 3/8 (34.9) 2 (50.8)
20311-2 1/4" 5/8 (15.9) 9/16 20313-2 1/4" 1 9/16 (39.7) 2 3/16 (55.6)
20311-3 3/8" 3/4 (19.1) 11/16 20313-3 3/8" 1 7/8 (47.6) 2 13/16 (71.4)
20311-4 1/2" 7/8 (22.2) 7/8 20313-4 1/2" 2 1/4 (57.2) 3 5/16 (84.1)
20311-6 3/4" 1 (25.4) 1-1/16 20313-6 3/4" 2 3/4 (69.9) 3 13/16 (96.8)
20311-8 1" 1-5/16 (33.3) 1-5/16 20313-8 1" 3 1/4 (82.6) 4 5/8 (117.5)
Muffler
Model Port Length Silencer
Number Size In. (mm) Hex Model Ports Diameter Length
116464 10-32 23/32 (18.2) 5/16 20308-1 1/8 13/16 2-1/8
20312-1 1/8" 1 1/8 (28.6) 7/16 20308-2 1/4 13/16 2-1/4
20312-2 1/4" 1 3/8 (34.9) 9/16 20308-3 3/8 1-1/4 3-7/16
20312-3 3/8" 1 1/2 (38.1) 11/16 20308-4 1/2 1-1/4 3-9/16
20312-4 1/2" 1 7/8 (47.6) 7/8 20308-6 3/4 2 5-3/8
20312-6 3/4" 2 1/4 (57.2) 11/16 20308-8 1 2 5-1/2
20312-8 1" 1 7/8 (73.0) 1 5/16
20915.qxp:43706.qxp 3/19/08 7:35 AM Page 75
Features
3-Way Sleeve Valve
Provides low-cost on-off control of single-acting spring return cylinders.
Use in both ports of double-acting cylinders to isolate from circuit.
Ordering 600-X
Model Size
# (In.)
119311-125 1/8x1/8 NPT
119311-250 1/4x1/4 NPT 119311-500
119311-375 3/8x3/8 NPT
119311-500 1/2x1/2 NPT
Features
360 swivel eases tube alignment. Preapplied thread sealant eliminates Teflon taping.
Choose threaded or instant tube fitting inlets; slotted or knob flow adjustment.
Sturdy components include nickel-plated brass body, black anodized aluminum swivel,
Buna-N seals and a stainless steel spring.
Ready for installation on all ARO and competitive cylinders.
Consult factory for BSP size models.
Ordering
SLOTTED ADJUST KNOB ADJUST
119307-XXX 119309-XXX 119308-XXX 119310-XXX
Male x Female thd Male thd x fitting Male x Female thd Male thd x fitting
Description Description Description Description
XXX Male x Female xxx Male x Tubing xxx Male x Female XXX Male x Tubing
103 10-32x10-32 103 10-32 x 5/32" 125 1/8" x 1/8" NPT 120 1/8" x 5/32"
125 1/8" x 1/8" NPT 120 1/8" x 5/32" 250 1/4" x 1/4" NPT 125 1/8" x 1/4"
250 1/4" x 1/4" NPT 125 1/8" x 1/4" 375 3/8" x 3/8" NPT 250 1/4" x 1/4"
375 3/8" x 3/8" NPT 250 1/4" x 1/4" 500 1/2" x 1/2" NPT 255 1/4" x 3/8"
500 1/2" x 1/2" NPT 255 1/4" x 3/8" 375 3/8" x 3/8"
375 3/8" x 3/8"
30 120
1/4" 1/2"
model model
25 100
Air Flow (CFM)
Air Flow (CFM)
2
Air Flow (CFM)
Max. F E
10-32 20 80
model 3/8"
60 model
15
1/8" G
1 model
10 40
5 20
H
0 0 K
2 4 6 8 10 12 0 2 4 6 8 10 12
2 4 6 8 10 12
Turns of Adjustment Needle Turns of Adjustment Needle Turns of Adjustment Needle
J
I
PORT C D E F G H I J K
SIZE inches inches inches inches inches inches inches inches inches
A & B (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) SLOTTED ADJUST
10/32 5/16 1/8 27/64 53/64 27/64 11/32 7/16 37/64 53/64
(8) (3.2) (11) (21) (11) (9) (11) (14.7) (21.1) C
SLOTTED ADJUST
Needle Valve is available with stainless steel needle & inserts. Order 104104-NS2. Locked
Ordering
Panel Port
104104 - X XX Mounting Nuts Size
Valve Type Port Size 104096 1/8 & 1/4
Code Description Code Description Code Description 104094 3/8, 1/2 & 3/4
C Check Valve 01 1/8-27 NPTF 04 1/2-14 NPTF
F Flow Control 02 1/4-18 NPTF 06 3/4-14 NPTF
N Needle Valve 03 3/8-18 NPTF * S2 1/4-18 NPTF
Stainless Steel
* Available on needle valve only. inserts & stem
60 60 60
40 40 40 F
1/4" 3/8"
model model
20 20 20 B
A
1/8" model
0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10
Turns of Adjustment Needle Turns of Adjustment Needle Turns of Adjustment Needle
D
A B C D E F E
MODEL PORT* inches inches inches inches inches inches
NPT(F) (mm) (mm) Min. Max. (mm) (mm) (mm)
01 1/8-27 15/16 1-11/32 2-33/64 2-53/64 15/16 1-29/32 1-20
(23.8) (34.1) (63.9) (71.6) (23.8) (48.4) UNEF-2A
02 1/4-18 15/16 1-11/32 2-33/64 2-53/64 15/16 1-29/32 1-20 C
F
(23.8) (34.1) (63.9) (71.6) (23.8) (48.4) UNEF-2A
B
03 3/8-18 1-5/16 1-11/16 3-23/64 3-55/64 1-5/16 2-27/32 1-3/16-18 A
(33.3) (42.9) (85.3) (97.8) (33.3) (72.2) UNEF-2A
04 1/2-14 1-5/16 1-11/16 3-23/64 3-55/64 1-5/16 2-27/32 1-3/16-18
(33.3) (42.9) (85.3) (97.8) (33.3) (72.2) UNEF-2A D
Features
In-Line, Brass
CPXX-B Check Valve
FXX-BK Flow Control
NXX-BK Needle Valve
High Pressure (up to 2000 PSI) flow control for either pneumatic or
hydraulic applications.
Heavy-duty brass construction provides good corrosion resistance.
Valve bodies, needle housings, locknuts & plugs are machined from brass
stock.
Cracking Pressure
CP10 - 1-1/2 PSI CP20 - 1-1/2 PSI CP25 - 2 PSI
CP30 - 3 PSI CP35 - 4 PSI
Ordering
In-Line, Brass VALVE P
NO. NPTF D
Replace the XX with valve number MODEL (XX) PORT HEX E L G
corresponding to port size desired. 10 1/8 11/16 1-1/4 1-1/2 9/32
Example: F10-BK FXX-BK 20 1/4 7/8 1-1/4 2 5/16
Flow Control Valve NXX-BK 25 3/8 1-1/16 1-3/8 2-1/4 11/32
1/8" Ports CPXX-B 30 1/2 1-5/16 1-3/8 2-21/32 3/8
35 3/4 1-5/8 1-7/8 3 15/32
CP35-B Not available.
Dimensional Data
In-Line, Brass
G
E max
E max
P D
D
P D
L P
L
CPXX-B L
FXX-BK
NXX-BK
20915.qxp:43706.qxp 3/19/08 7:35 AM Page 79
Features
Coils
Coils are Class F rated for 100% duty cycle (311F/155C) applications. Code / Voltage Code / Voltage
AC and DC coils are interchangeable on the same solenoid stem. -31 = 12V AC -38 = 24V AC or
-33 = 120V AC 12V DC
Low inrush and holding current keeps heat rise to a minimum.
This maximizes coil life and reduces power consumption.
-35 = 240V AC (22mm Coils only)
-37 = 5V DC -39 = 24V DC
119416 Side
115046-XX 115064-XX 116218-XX 116647-XX 118154-XX 119378-XX 119690-XX exhaust coil nut.
Coils Connectors
(Replace XX on model number with coil voltage required.) 22-mm Connectors:
115046-XX Cable Coil (NEMA 4, 22mm) (Replace XXX with voltage and type from chart below)
10 AWG UL-listed elastomer cable. No solenoid connector CHW Straight connector with cable (36")
needed. located on top.
115064-XX Low Watt Coil (DC only) (NEMA 4, 22mm) CBW Straight connector with cable (36")
Low DIN coil. DC only, for use with 3-prong connectors. 5, 12 located on back.
and 24V DC only. Used only on valves ordered as low wattage.
CHL-XXX Straight connector (36") with indicator
116218-XX Standard Coil CSA & UL-listed (NEMA 4, 22mm) light located on back.
AC or DC DIN coil for use with 3-prong connectors.
CSN Strain Relief, without indicator light or
116647-XX Coil with Molded Leads CSA & UL-listed cable.
(NEMA 4, 22mm)
CSL-XXX Strain Relief with indicator light located on
AC or DC lead wire coil with 18" molded leads. No solenoid
back.
connector needed.
CDN 1/2" Conduit without lights or lead wires.
118154-XX 1/2" Conduit (NEMA 4, 22mm)
1/2" Conduit coil connects directly to metal housing on the coil. CDW 1/2" Conduit without lights, 18" lead wires.
Coil has 18" long 18-gauge heavy-duty wire. Available in -33 and CDL-XXX 1/2" Conduit with light and 18" lead wires.
-39 voltage only. 30-mm Connectors:
*119378-XX Oversize (NEMA 4, 30mm) Use with High Flow Cat and intrinsically safe Genesis
AC or DC DIN coil for use with solenoid connector. Available in - Valves
33, -38 and -39 voltage only. For Alpha, E, K, H, Genesis, and CDW-30 Connector with wire.
1/8" Cat Valves. (not for HF Cat) CSN-30 Connector, strain relief.
*119690-XX Oversize (NEMA 4, 30 mm) CHW-30 Connector, molded cable.
High Flow Cat Valve and 2-way Valve coil. Available in -32, Voltage (-XXX)
-33, -35, -37, -38 and -39 voltages 005 = 5V DC 120 = 120V AC
012 = 12V AC/DC 240 = 240V AC/DC
* NOTE: -38 option is 12 VDC only on 30mm coils. 24 VAC is not available
024 = 24V AC/DC
See Page 80 for Voltage Operating Ranges and Voltage Ratings.
20915.qxp:43706.qxp 3/19/08 7:35 AM Page 80
Performance Specifications
Coils
Voltage Operating Ranges 22 mm Coil Voltage Ratings
Coil Voltage Operating Range +10% Coil 50/60 Hz 50/60 Hz
Ratings AC DC Voltage Current (Amps) Volt-Amps,
5 -- 4.5-5.5 Rating Inrush Holding Inrush Holding
2 11-13 11-13
24 22-26 22-26 12AC .70/.63 .50/.42 8.4/7.5 6.0/5.0
3/4
120 108-132 108-132 24AC .46/.40 .36/.27 (19.1)
1/2nps 11.0/9.4 8.4/6.5
3/4
240 216-264 -- 120AC .09/.08 .07/.05
15/16 11.0/9.4
13/16 8.4/6.5 (19.1)
380 342-418 -- (23.8) (20.6)
3/4 240AC .05/.04 .04/.03 11.0/9.4 8.4/6.5 1 1/16
1/2nps (19.1)
22 mm Coil Current (Amps) Watts 3/4 380AC .03/.026 .024/.019
1 7/32 11.4/9.9 9.1/6.9 (27.0)
15/16 13/16 (19.1) (31.0)
5 DC
(23.8) 0.97
(20.6) 4.9
12 DC 0.38
1 1/16
4.8 (27.0) 30 mm Coil Voltage Ratings
1 7/32 36" (94.4)
24 DC (31.0) 0.20 4.8 Coil 50/60 Hz 50/60 Hz
.25 Dia.
120 DC 0.04 4.8 Voltage Current (Amps) Volt-Amps,
Cable
5, 12, 24 DC .05 1.136" (94.4) Rating Inrush Holding Inrush 7/16
1 3/4 Holding
(11.0)
1 1/8 (44.5)23
.25 Dia. 24AC -- (28.6)-- 20 3/4
30 mm Coil Cable
Current (Amps)7/16 Watts 120AC -- -- 23 20 (19.1)
1 3/4 (11.0) 1 1/4
12 1DC
1/8 0. -
(44.5) 62 15 120AC (Hazardous Duty) 11.5 8.5
(28.6) (31.5)
24 DC 0.62 15 3/4
(19.1)
24 DC (Hazardous Duty) 5 1 1/4
(31.5) 7/32
Dimensional Data
7/32 CSN 22 mm Strain Relief 1/2 Conduit Connector
Straight Connectors 13/16 3/4 1 1/16
1/2nps
3/4
(19.1)
Connectors (20.6) 1/2nps (19.1) (27.0)
3
3/4
13/16 15/16 13/16 (1
15/16 13/16 (19.1) 3/4
1 1/16 (20.6) (23.8) (20.6)
(23.8) 13/16 (20.6) (19.1) 1 1/16
(20.6) 1 1/16 (27.0) 10mm (27.0)
(27.0) Dia. 1 7/32 1 7/32
1 7/32 (31.0)
13/16 3/4 (31.0)
(31.0)
(20.6) (19.1)
10mm
Dia. 1 7/32 36" (94.4)
(31.0) 36" (94.4)
.25 Dia.
.25 Dia.
Cable
Cable 7/16
7/16 1 19/32 1 3/4
1 3/4 1 1/8 (11.0)
1 1/8 (11.0) 1 1/8 (40.5) (44.5)
(44.5) (28.6) (28.6)
(28.6) 3/4
3/4
(19.1)
(19.1)
1 19/32
1 1/4
1 1/8 (40.5) 1 1/4
(31.5)
(28.6) (31.5)
CHW-30 CSN-30 30 mm Strain Relief
CDW-30 .81
.812 (20.5)
7/32
7/32(20.6)
1.10
1.10 (27.94)
(27.94)
13/16 1 1/16
3/16 1 1/16
(20.6) 1.12 (27.0)
20.6) (27.0)
1.12 (28.44)
(28.4)
13/16 3/4
13/16 3/4 (20.6) (19.1)
(20.6) (19.1)
10mm
1.59
Dia. 1 7/32
/32 (40.38)
1.10 (31.0)
.0) (27.94)
1.654
1.654 (42.01)
.965 1.06 (42.01)
1.063 (27.0)
(24.5) 1.10 (26.92)
(27.94)
1 19/32
1 19/32
1 1/8 (40.5)
(40.5)
(28.6)
20915.qxp:43706.qxp 3/19/08 7:35 AM Page 81
Features
Valve/Cylinder Manifold
Mount any Alpha subbase valve to any NFPA cylinder
Obtain maximum cylinder response and speeds
Provides clean valve mounting method
Mounts at cap or head end of cylinder
Operates any NFPA Cylinder up to 2-1/2" bore
Any stroke length (Minimum 3")
Dimensional Data
114054 Manifold Kit
(1-12", 2" and 2-12 " bores)
20915.qxp:43706.qxp 3/19/08 7:35 AM Page 82
Ordering
Alpha Valves MaxAir Valves
Model Repair Kit
Valve Model Kit Number M212LM RKM212-LM
All 2-Position, Spring Return, Urethane 118597-2 M212LS RKM212-LS
All 2-Position, Pilot or Solenoid Return, Urethane 118597-12 M212PD RKM212-PD
All 2-Position, Spring Return, Viton 118598-4 M212PS RKM212-PS
All 2-Position, Pilot or Solenoid Return, Viton 118598-14 M212SD-XXX-X RKM212-SD
3-Position, Closed, Urethane 118597-3 M212SS-XXX-X RKM212-SS
3-Position, Open, Urethane 118597-7 M213LM RKM213-LM
3-Position, Closed, Viton 118598-8 M213LS RKM213-LS
3-Position, Open, Viton 118598-9 M213PD RKM213-PD
M213PS RKM213-PS
Genesis Valves
GXXX XX - XXX - X M213SD-XXX-X RKM213-SD
M213SS-XXX-X RKM213-SS
Plug-On Valves Plug-In Valves M214-PD RKM214-PD
Code Rebuild Kit Gasket Kit Code Rebuild Kit Gasket Kit M214PS RKM214-PS
GN12 118820-3 118824 GP12 118820-1 118823 M214SD-XXX-X RKM214-SD
GN13 118822-3 118824 GP13 118822-1 118823 M214SS-XXX-X RKM214-SS
GN14 118820-4 118824 GP14 118820-2 118823 M2X2FS 114645
GN17 118821-3 118824 GP17 118821-1 118823 M2X2TM 114645
GN18 118822-4 118824 GP18 118822-2 118823 M312PD RKM312-PD
GN19 118821-4 118824 GP19 118821-2 118823 M312SD-XXX-X RKM312-SD
M313PD RKM313-PD
Rebuild Kit selection is determined by the first four model numbers. [GX1X]
M313SD-XXX-X RKM313-SD
XX-XXX-X (The positions within the brackets)
M314PD RKM314-PD
M314SD-XXX-X RKM314-SD
E-Series Valves
Model Repair Kit Model Repair Kit Model Repair Kit Model Repair Kit Model Repair Kit
E112HM 116772 E212JD 116702 E252BD 116773 E252LP 116772 E712LS 116773
E112LM 116772 E212KD-XXX-X 116702 E252BS 116772 E252LS 116772 E312SD-XXX 116773
E112PD 116773 E212KS-XXX-X 116702 E252CA 116772 E252PA 116772 E512LM 116772
E152HM 116772 E212LA 116772 E252CS 116772 E252PD 116773 E612LM 116772
E152LM 116772 E212LM 116772 E252CP 116772 E252PE 116772 E712SD-XXX-X 116773
E152PD 116773 E212LP 116772 E252FA 116772 E252PS 116772 Solenoid Operator
E212BS 116772 E212LS 116772 E252FP 116772 E252RA 116772 E212KD-XXX-X 116575
E212BD 116773 E212PA 116772 E252FS 116772 E252RP 116772 E212KS-XXX-X 116573
E212CA 116772 E212PD 116773 E252GA 116772 E252RS 116772 E212SA-XXX-X 116573
E212CS 116772 E212PE 116772 E252GS 116772 E252SA-XXX-X 116772 E212SP-XXX-X 116573
E212CP 116772 E212PS 116772 E252HA 116772 E252SN-XXX-X 116772 E212SD-XXX-X 116575
E212FA 116772 E212RA 116772 E252HM 116772 E252SP-XXX-X 116773 E212SS-XXX-X 116573
E212FP 116772 E212RP 116772 E252HP 116772 E252SS-XXX-X 116772 E252KS-XXX-X 116573
E212FS 116772 E212RS 116772 E252HS 116772 E252TM 116772 E252SA-XXX-X 116573
E212HA 116772 E212SA-XXX-X 116772 E252JS 116702 E252UA 116772 E252SN-XXX-X 116573
E212HM 116772 E212SD-XXX-X 116773 E252JD 116702 E252US 116772 E252SP-XXX-X 116573
E212HP 116772 E212SP-XXX-X 116773 E252KS-XXX-X 116702 E312LS 116773 E252SS-XXX-X 116573
E212HS 116772 E212SS-XXX-X 116772 E252LA 116772 E312PD 116773 E312SD-XXX-X 116575
E212JS 116702 E212TM 116772 E252LM 116772 E312TS 116773 E712SD-XXX-X 116575
20915.qxp:43706.qxp 3/19/08 7:35 AM Page 83
Ordering
H-Series
Model Repair Kit Model Repair Kit Model Repair Kit Model Repair Kit
H212BD 7103 H214PD 7103 H243SD-XXX-X 7103 SOLENOID OPERATOR
H212PA 7103 H214SA-XXX-X 7103 H252PS 7102 H212SA-XXX-X 116572
H212PD 7103 H214SD-XXX-X 7103 H252SS-XXX-X 7102 H212SD-XXX-X 116574
H212SA-XXX-X 7103 H242BD 7103 H253PS 7102 H213SA-XXX-X 116572
H212SD-XXX-X 7103 H242PA 7103 H253SS-XXX-X 7102 H213SD-XXX-X 116574
H213BD 7103 H242PD 7103 H254PS 7102 H214SA-XXX-X 116572
H213PA 7103 H242SA-XXX-X 7103 H254SS-XXX-X 7102 H214SD-XXX-X 116574
H213PD 7103 H242SD-XXX-X 7103 H282PS 7102 H242SA-XXX-X 116572
H213SA-XXX-X 7103 H243BD 7103 H282SS-XXX-X 7102 H242SD-XXX-X 116574
H213SD-XXX-X 7103 H243PA 7103 H283PS 7102 H243SA-XXX-X 116572
H214BD 7103 H243PD 7103 H283SS-XXX-X 7102 H243SD-XXX-X 116574
H214PA 7103 H243SA-XXX-X 7103 H252SS-XXX-X 116572
H253SS-XXX-X 116572
H254SS-XXX-X 116572
H282SS-XXX-X 116572
K-Series
Model Repair Kit Model Repair Kit Model Repair Kit Model Repair Kit Model Repair Kit Model Repair Kit
K213BS 7006 K233PD 7006 K244BD 7006 K314BD 7006 K713SD-XXX-X 7006 SOLENOID OPERATOR CONT.
K213FP 7006 K233PS 7006 K244BS 7006 K334TS 7006 K713TS 7006 K234SD-XXX-X 116578
K213FS 7006 K233RS 7008 K244FP 7006 K336PD 7010 K714LS 7006 K234SS-XXX-X 116578
K213HS 7006 K233SD-XXX-X 7006 K244FS 7006 K336SD-XXX-X 7010 K714PD 7006 K236SD-XXX-X 116579
K213LM 7006 K233SS-XXX-X 7006 K244LM 7006 K338PD 7010 K714SD-XXX-X 7006 K236SS-XXX-X 116579
K213LS 7006 K233TM 7006 K244LS 7006 K338SD-XXX-X 7010 K714TS 7006 K238SD-XXX-X 116579
K213PD 7006 K234BD 7006 K244PD 7006 K343LS 7006 K716PD 7010 K238SS-XXX-X 116579
K213PS 7006 K234BS 7006 K244PS 7006 K343PD 7006 K716SD-XXX-X 7010 K243SD-XXX-X 116578
K213RS 7008 K234FP 7006 K244RS 7008 K343SD-XXX-X 7006 K718PD 7010 K243SS-XXX-X 116578
K213SD-XXX-X 7006 K234FS 7006 K244SD-XXX-X 7006 K343TS 7006 K718SD-XXX-X 7010 K244SD-XXX-X 116578
K213SS-XXX-X 7006 K234LM 7006 K244SS-XXX-X 7006 K344LS 7006 K733PD 7006 K244SS-XXX-X 116578
K213TM 7006 K234LS 7006 K244TM 7006 K344PD 7006 K733LS 7006 K246SD-XXX-X 116579
K214BS 7006 K234PD 7006 K246BD 7010 K344SD-XXX-X 7006 K733SD-XXX-X 7006 K246SS-XXX-X 116579
K214BD 7006 K234PS 7006 K246BS 7010 K344TS 7006 K733TS 7006 K248SD-XXX-X 116579
K214FP 7006 K234RS 7008 K246PD 7010 K346PD 7010 K734PD 7006 K248SS-XXX-X 116579
K214FS 7006 K234SD-XXX-X 7006 K246PS 7010 K346SD-XXX-X 7010 K734LS 7006 K313SD-XXX-X 116578
K214LM 7006 K234SS-XXX-X 7006 K246RS 7012 K348PD 7010 K734SD-XXX-X 7006 K314SD-XXX-X 116578
K214LS 7006 K234TM 7006 K246SD-XXX-X 7010 K348SD-XXX-X 7010 K734TS 7006 K316SD-XXX-X 116579
K214PS 7006 K236BD 7010 K246SS-XXX-X 7010 K513LM 7007 K736PD 7010 K318SD-XXX-X 116579
K214PD 7006 K236BS 7010 K248BD 7010 K513TM 7007 K736SD-XXX-X 7010 K333SD-XXX-X 116578
K214RS 7008 K236PD 7010 K248BS 7010 K514LM 7007 K738PD 7010 K334SD-XXX-X 116578
K214SD-XXX-X 7006 K236PS 7010 K248PD 7010 K514TM 7007 K738SD-XXX-X 7010 K336SD-XXX-X 116579
K214SS-XXX-X 7006 K236RS 7012 K248PS 7010 K533LM 7007 K743LS 7006 K338SD-XXX-X 116579
K214TM 7006 K236SD-XXX-X 7010 K248RS 7012 K533TM 7007 K743SD-XXX-X 7006 K343SD-XXX-X 116578
K216BD 7010 K236SS-XXX-X 7010 K248SD-XXX-X 7010 K534LM 7007 K743TS 7006 K344SD-XXX-X 116578
K216BS 7010 K238BS 7010 K248SS-XXX-X 7010 K534TM 7007 K744LS 7006 K346SD-XXX-X 116579
K216PD 7010 K238BD 7010 K313LS 7006 K543LM 7007 K744PD 7006 K348SD-XXX-X 116579
K216PS 7010 K238PD 7010 K313PD 7006 K543TM 7007 K744SD-XXX-X 7006 K713SD-XXX-X 116578
K216RS 7012 K238PS 7010 K313TS 7006 K544LM 7007 K744TS 7006 K714SD-XXX-X 116578
K216SD-XXX-X 7010 K238RS 7012 K314LS 7006 K544TM 7007 K746PD 7010 K716SD-XXX-X 116579
K216SS-XXX-X 7010 K238SD-XXX-X 7010 K314PD 7006 K613LM 7007 K746SD-XXX-X 7010 K718SD-XXX-X 116579
K218BD 7010 K238SS-XXX-X 7010 K314SD-XXX-X 7006 K613TM 7007 K748PD 7010 K733SD-XXX-X 116578
K218BS 7010 K243BD 7006 K314TS 7006 K614LM 7007 K748SD-XXX-X 7010 K734SD-XXX-X 116578
K218PD 7010 K243BS 7006 K316PD 7010 K614TM 7007 SOLENOID OPERATOR K736SD-XXX-X 116579
K218PS 7010 K243FP 7006 K316SD-XXX-X 7010 K633LM 7007 K213SD-XXX-X 116578 K738SD-XXX-X 116579
K218RS 7012 K243FS 7006 K318PD 7010 K633TM 7007 K213SS-XXX-X 116578 K743SD-XXX-X 116578
K218SD-XXX-X 7010 K243LM 7006 K318SD-XXX-X 7010 K634LM 7007 K214SD-XXX-X 116578 K744SD-XXX-X 116578
K218SS-XXX-X 7010 K243LS 7006 K333LS 7006 K634TM 7007 K214SS-XXX-X 116578 K746SD-XXX-X 116579
K233BD 7006 K243PD 7006 K333PD 7006 K643LM 7007 K216SD-XXX-X 116579 K748SD-XXX-X 116579
K233BS 7006 K243PS 7006 K333SD-XXX-X 7006 K643TM 7007 K216SS-XXX-X 116579
K233FP 7006 K243RS 7008 K333TS 7006 K644LM 7007 K218SD-XXX-X 116579
K233FS 7006 K243SD-XXX-X 7006 K334LS 7006 K644TM 7007 K218SS-XXX-X 116579
K233LM 7006 K243SS-XXX-X 7006 K334PD 7006 K713LS 7006 K233SD-XXX-X 116578
K233LS 7006 K243TM 7006 K334SD-XXX-X 7006 K713PD 7006 K233SS-XXX-X 116578
20915.qxp:43706.qxp 3/19/08 7:35 AM Page 84
84 | Notes
20915.qxp:43706.qxp 3/19/08 7:35 AM Page 85
Features
Aro Pneumatic Logic Control Overview
Elements: Elements are miniature diaphragm operated poppet valves designed to
perform specific functions. This includes "Or," "And," "Not," plus various "Memory" and
"Delay" functions. Elements are designed so response times, shift ratios, flow and
exhaust capacities are closely matched and all are compatible in a total system. This
compatibility simplifies circuit design.
Circuit Board Construction: Aro's patented circuit board construction uses a gasket
and two metal plates to create a custom air manifold. Interconnections between the Individual
Elements
elements are cut into the gasket (module) and sealed between the metal plates. The
result is a completely interconnected circuit without tubing or fittings. Two gasket
modules are used for more complex circuits. Circuit Boards produce a smaller circuit
Circuit Board Construction
package at lower cost; increased tamper resistance; and provide a clean, neat
assembly.
Function Base Assembly Method: A Function Base can be used when circuits
require four or less elements. This consists of a gasket module, a thin metal plate and
a porting strip. Interconnections between the elements are cut into the module. The
porting strip has 1/8" NPTF ports, eliminating the need for porting blocks. This method
can be mounted on any flat surface; it provides a neat, durable assembly; and it
increases tamper resistance.
Back Tubulation Construction: This method uses a thin metal plate (base plate) and
porting blocks for each element. Each block has built in fittings for 5/32" (4mm) tubing.
Element interconnections are made by connecting tubes to these fittings. Back Function Base
tubulation is often used for "bread boarding" new circuits, air circuit training and if Assembly
Performance Specifications
Air Supply Preparation
Recommended Filtration: Filter air with a 40 micron filter or Flow & Cv Factors:
better. Additional screens in the base of timing function Dependent on specific elements and flow paths.
elements and amplifiers prevent large particles from entering Flow = 9.3-16.2 SCFM, Cv = .14-.28
the element.
Identification:
Recommended Lubrication: None required for individual Symbols: Each element has a symbol based on the National
elements, or for circuits including timing functions or amplifiers. Standard for diagramming moving part logic control (attached
method).
Moisture: All metal parts are chromate plated to resist
corrosion from moisture and many chemicals. A dry air supply Port Identification: Letters cast into the cover and base of
is recommended for maximum repeatability of timing and each element correspond to input and output designations.
sensing functions.
Mounting: Elements have 5/8" (15.9mm) bolt extensions. All
Operating Air: mounting hardware and seals are provided with each element.
Operating Pressure: 30-150 PSI (2-10 bar). Two-hand anti-
tie-down devices require 50-125 PSI (3.5-9 bar). Test Ports: Many elements have 1/8" NPT ports connected to
the "C" (output) port. These can be used as optional output
Shift Pressures: ports, or as test ports.
Snap-Acting Elements (And, Not, Inhibitor, S/R -- Mem,
Delay and Pulse) shift when the pilot pressure exceeds 70% of Anticipated Life:
the supply. They return when pilot pressure is less than 40% Element Life: APLC elements have proven extremely
(Inhibitor 5%) of the supply. durable, operating many millions of cycles, or several years,
Non-Snap-Acting Elements (Or -- Flip-Flop) have a shift without failure. If needed, repair kits or parts are available for
pressure of 50% of supply pressure. most elements.
20915.qxp:43706.qxp 3/19/08 7:35 AM Page 86
Features
Ideal for machines where position of operators hands must be monitored.
Actuate and hold both air valve buttons concurrently to maintain an output air
signal. If either push button is released, the output air signal is exhausted,
indicating the operators hands are no longer in position.
Operating Pressures: 50-125 PSI (3.5-8.6 bar). Designed to comply with OSHA 59191
regulations.
Warning: These provide only the anti-tie down logic function and are not 1/4
stroke limiting devices. On machines with full revolution clutches and/or 2 (6.4 mm)
where repeat cycles can occur, approved safety and/or single stroke (50.8 mm)
devices must be used in conjunction with the anti-tie down units. 2-1/2
(50.8 mm)
4-1/2
(114.3 mm)
Elements
59191 Base Mounted
Element has three 1/8" NPTF ports on top. 2 inputs, 1 output.
Element is base mounted.
See page 101 for additional information
59808
Packages
59808 4-3/8
(111.1 mm)
Includes two enclosures with green push button valves separated by a length of 10
flexible conduit. External supply and output to machine is made by 5/32" (4mm) (254 mm)
3-5/8
instant tube fittings. (92.1 mm)
4-3/8
Comes assembled with all internal connections ready to install on machine. (111.1mm) 4-3/8
(111.1 mm)
Palm Buttons are 30" center to center. 3-5/8
(92.1mm)
59809
Green push buttons located on opposite ends of a single enclosure. External 4-1/4
(108 mm)
2
(50.8 mm)
supply and output to machine is made by 5/32 (4mm) instant tube fittings.
Comes assembled with all internal connections ready to install on machine. 2
(50.8 mm)
1-3/16
(30.2 mm)
59809 10
(254 mm)
59003-842 2
(50.8 mm)
Accessories
59860 Signal Standardizer
Converts an input signal of any duration into a timed output signal.
Built in 4-way function in which two output signals are provided; one normally on,
the other normally off.
Can be used for 3-way and 4-way valves of all types including single and double
pilot-operated models. 59860
Timing Range is 0.1 to 3 seconds. Longer with use of an accumulator. Each
additional cu. in. of space added will give an extra 8 seconds of timing.
Use filtered, dry, non-lubricated air. 50-125 psi (3.5-8.6 bar)
See page 101 for additional information.
59861 Oscillator Circuit
59861
Use in applications involving cycling and oscillating valves and cylinders for
manufacturing and testing; as well as, pumping, sorting & painting.
Has two dial timers so both phases can be adjusted independently.
Can be used for all types of 3-way and 4-way valves.
Recommended Timing Range of .1 to 3 seconds. Longer when using an
accumulator. Each additional cu. in. of space added will give an extra 8 seconds of
59917
timing.
See page 101 for additional information.
NOTE: For set-up or trouble-shooting, time delay functions can be adjusted far beyond Dimensions for Base Mounted
their recommended range; however, if their normal operating time is longer than 3
Units Ports are 10/32 Threads
seconds, additional volume should be connected to the port marked Acu (to the right
#10-32 Ports
of the adjustment dial). Each cubic inch additional volume connected to this port will
increase the maximum range of the time delay by 8 seconds. A pressure gauge teed
11/16 (17.4)
into the accumulator port can be very valuable as a visual aid when adjusting timers 1/4
(64 mm)
2-1/16
with extended ranges. (54.4 mm)
4-1/2
Pressurizing the trigger port switches the outputs between on and off. (114.3 mm)
13/64 (5.2mm)
MTG HOLE 4 PL
NOTE: All Flex-6 units have 10/32" ports.
#10-32 Ports
2 (50.4)
1/4
(64 mm)
2-1/2
(63.5 mm)
4-1/2
In Line Logic Elements (114.3 mm)
59914 OR Element
Connects two inputs to one output. The output will be on when either, or both,
inputs are on.
59913 AND Element
Connects two inputs to one output. The output will be on when both inputs are on.
59914 59913
Set-Up
Steps to Connecting Flex-6 Units
1. Arrange the units in the order 4. Connect and "program" the 5. Connect the reset signal from
and sequence they are used outputs. Each unit has three the last step in sequence to the
(steps 1 & 2 top, 3 & 4 next, ports on the right side marked port marked "reset" in the first.
etc.). "A," "B," and "C." The "C" port This signal resets the circuit,
2. Connect a maintained supply to is the output and is connected making it ready to start a new
the "supply in" port of the first to the pilot valve or other cycle.
unit. Then connect the "supply device causing action for each
out" of the first unit to the stage. The "C" output signal First Unit
STEP 6
Cylinder 1
LAST SUPPLY OUT PORT
REMAINS PLUGGED. All Ports are 10/32 Threads
4
Limit Valves
LV-2
20915.qxp:43706.qxp 3/19/08 7:35 AM Page 90
59898
59899 Auto Mem-Delay Model
Used as the second unit, or later, in Flex-6 circuits when an input
signal and a delay function are required. The first output is caused
by an input signal. The second output is caused by a time delay
following the first output.
Flex 6 Dimensional Data is located on Pg. 86.
59899
Features
Individual Units
59919-1 Cycle Repeat Circuit
Cycle Repeat Circuit provides continuous recycling of a control circuit
started by a momentary start signal, end of cycle stop momentary
input, single cycle operation, emergency stop and an adjustable dwell
between cycles. 59919-1
Add to any Flex-6 circuit so it cycles continuously.
Flex 6 Dimensional Data is located on Pg. 86.
See page 102 for additional information.
Illustration 1
Description
Here we have a two step sequence using one cylinder. When a push button is actuated, the cylinder will
extend for an adjustable period of time. When the time has elapsed, the cylinder will retract to its original
position.
Connections Function
A. This sequence uses a model 59895 Flex-6 unit. 1. At rest, the cylinder is retracted.
B. Supply is connected to the Supply In port. 2. The operator presses the start push button. This
C. The output of a start push button is connected to signals the set port and step 1 output goes on
the Set input port. immediately. The cylinder extends and the time
D. The step 1 output (top c port) is connected to delay is started. At this point the signal is
the pilot port of the valve which will extend the Locked In and the operator can release the
cylinder. start push button. The time delay is adjustable.
E. The step 2 output (lower c port) is connected to Turning the dial clockwise, extends the time
the Reset input port. setting.
F. Both b ports, the Supply Out port, and the 3. When the adjusted time is expired, step 2 output
ACU port are plugged (new units are shipped goes on. Step 2 output signals the reset port.
with these plugs installed.) This causes the Flex-6 unit to reset* (unlocks the
G. a ports, not used, remain open. start signal) and outputs 1 and 2 go off., causing
the cylinder to retract.
4. The circuit is now reset and ready for a new
cycle when the start push button is again
actuated.
Illustration 2
Description
Here we have a two step sequence described in Illustration 1. The difference is that the extension of the
cylinder is sensed by the inhibitor element built into the 59920 Flex-6 unit. Again, when the cylinder is fully
extended, the cylinder will retract.
Connections Function
A. This sequence uses a model 59920 Flex-6 unit. 1. At rest, the cylinder is retracted.
B. The A connection is made from between the 2. The operator presses the start push button.
valve and the cylinder to the second set input. This signals the set port and step 1 output goes
C. All other connections are identical to those on. The operator can now release the start
made in Illustration 1, except that we have button.
added a connection from b of step 2 to a of 3. The cylinder now extends, and when fully
step 1. This will make the cylinder retract even extended or stopped mechanically, the signal at
if the operator continues to hold the button. the second set port is fully released. This
causes the step two output to go on retracting
Options the cylinder and resetting the circuit.
The additional connection from the b port of the
second stage at the a port of the first stage
insures that the cylinder will return even if the
operator continues to hold the start button.
Illustration 3
Description
Here we have a two step sequence described in Illustration 1. The difference is that this cylinder actuates a
limit valve when it is fully extended. The limit valve signals the Flex-6 unit that the cylinder is extended and it is
time to retract.
Connections Function
A. This sequence uses a model 59897 Flex-6 unit. 1. At rest, the cylinder is retracted.
B. The limit valve output is connected to the port 2. The operator presses the start push button. This
marked Set (Auto Reset) signals the set port and step 1 output goes on
C. All other connections are identical to those made immediately. At this point, the signal is Locked
in Illustration 1. In and the operator can release the start push
button.
Options 3. The cylinder actuates the extend limit valve (LV-1).
Limit valve 1 signals the step 2 set port. This
Option A, preventing the operator from holding the
causes the step 2 output to go on immediately.
cylinder extended and Option B, providing an
The step 2 output signals the reset port, which
optional retract push button could be added to this
resets the circuit* removing the step 1 and 2
circuit. These options are described in Illustration 2.
outputs and allows the cylinder to retract.
Illustration 4
Description
Here we have a two cylinder four step sequence.
1. When the push button is actuated, cylinder 1 extends. This also starts the first time delay.
2. When the first time delay times out, cylinder 1 retracts. This starts the second time delay.
3. When the second time delay times out, cylinder 2 extends. This starts the third time delay.
4. When the third time delay times out, cylinder 2 retracts. This also resets the circuit.
Connections Function
This circuit uses a model 59896 Flex-6 unit. Looking closely at the diagram on top of the Flex-6
A. The 59896 is added to the circuit simply be units, you may be able to trace the signals as the
removing the Supply Out plug in the 59895 and sequence progresses.
connecting this port to the Supply On port of 1. When the operator presses the start push button the
the 59896. signal sets the memory (MEM) in the first unit (MEM
B. The supply and start push buttons are output on). This goes thru a not (N) element and
connected as before. to the step 1 output (CYL 1 extends). The output
C. The step 1 output is connected to the valve that from the memory element is also connected to the
extends cylinder 1. first time delay by a diagonal line.
D. The step 2 output is connected to the a port of 2. The output of delay 1 again goes through a not
step 1. element to provide the step 2 output. This output is
E. The step 3 output is connected to the valve that connected externally to the a input of step 1 and
extends cylinder 2. internally to the a port of the not element. This
F. The step 4 output is connected to the reset port. removes the output signal at step 1 and retracts
G. All b ports, all accumulator ports and the cylinder 1. The output of delay 1 is also connected
supply out of the 59896 are plugged. to the second time delay via the supply out to
H. All a ports not used are left open. supply in connection.
3. Time delay 2 extends cylinder 2 and starts time
delay 3.
4. Time delay 3 outputs resets the entire circuit and in
doing so retracts cylinder 2.
20915.qxp:43706.qxp 3/19/08 7:35 AM Page 96
Illustration 5
Description
Here we have a circuit similar to the one shown in Illustration 4. The difference between these circuits is the
sequence that the cylinders extend and retract. This is shown by the numbered arrows to the right of the
cylinders.
Connections Options
Notice that the change in sequence is done entirely 1. To prevent the operator from holding cylinder 1
by changing the output connections on the right extended (by holding down the start push
hand side of the Flex-6 units. button), a connection can be made from the b
A. Step 1 output is connected to the valve that port of step 4 to the a port of step 1.
extends cylinder 1 (as before). 2. An emergency retract push button can be
B. Step 2 output is connected to the valve that added (See Illustration 2).
extends cylinder 2. 3. Additional accumulator and/or gauges can be
C. Step 3 output is connected to the a input port added to each time delay (See Illustration 2).
of step 2. This removes the step 2 output and 4. Sequence step indicators can be added to the
retracts cylinder 2. b ports (Model 59907-004).
D. Step 4 output is connected to the reset port (as
before).
Thus by rearranging the output connections any
sequence can be performed.
20915.qxp:43706.qxp 3/19/08 7:35 AM Page 97
Illustration 6
Description
This circuit is identical to the one shown in Illustration 5 except this circuit uses input signals and inhibitor
function, rather than time delays, to start each step. The input signals come from limit valves that are
mounted to detect the movement of each cylinder.
Connections Function
This circuit uses a 59897 and a 59924 Flex-6 unit. 1. At rest both cylinders are retracted.
The output signals, the start signal and the supply 2. When the operator actuates the start push
are identical to those in Illustration 5. Three limit button step 1 output goes on and cylinder 1
valves are mounted on the machine to detect the extends.
various cylinder positions. These positions are 3. Cylinder 1 actuates limit valve one when fully
shown as triangles to the right of the cylinders. The extended. Limit valve one signals step 2 and
same limit valves are shown again to the left of the step 2 output extends cylinder 2.
Flex-6 circuit. They are connected to the Flex-6 4. Cylinder 2 extends actuating limit valve 2 when
circuit as follows: it is fully extended. Limit valve 2 signals step 3
LV-1 to the set port of Step 2 and step 3 output goes on. Step 3 output is
LV-2 to the set port of Step 3 connected to the a port of step 2. This
Signal 3 to the set port of Step 4 removes the step 2 output and cylinder 2
retracts.
5. Cylinder 2 releases limit valve 2 then it retracts.
When cylinder #2 is retracted, the pressure in
line from valve to cylinder #2 drops to 0 PSI,
(A port of inhibitor) and output 4 comes on.
Step 4 output resets the circuit and cylinder 1
retracts.
20915.qxp:43706.qxp 3/19/08 7:35 AM Page 98
Illustration 7
Description
This is the same sequence as shown in Illustration 4 except that limit valves are used to signal the start
of each step. Two options (A & B) have also been added to the circuit.
A. Option A cancels step 3 output and retracts cylinder 2 when output 4 comes on.
B. Option B resets the circuit only after cylinder 2 if fully retracted.
Notes Function
The output connections and the input connections 1. Operator actuates start push button. Cylinder 1
were changed from Illustration 6 to accomplish this extends.
sequence. Limit valve 4 was added so that each 2. Cylinder 1 releases limit valve 4 and actuates
position of each cylinder could be detected. Step 5 limit valve 1. Step 2 output goes on retracting
is accomplished by anding step 4 output and the cylinder 1.
final limit valve input (LV-3). Using a 59913 in line 3. Cylinder 1 releases limit valve 1 and actuates
and function. This could also be done by a series limit valve 4. Step 3 output goes on extending
connection through limit valve 3. cylinder 2.
4. Cylinder 2 releases limit valve 3 and actuates
This option is often used when each step of the limit valve 2. Step 4 output goes on retracting
sequence must be monitored closely. Example: cylinder 2.
continuous operating circuits. 5. Cylinder 2 releases limit valve 2 and actuates
limit valve 3. Circuit resets and is now ready for
a new cycle.
20915.qxp:43706.qxp 3/19/08 7:35 AM Page 99
Illustration 8
STEP 6
Description
Here is a six step sequence involving three cylinders. The sequence is as follows:
1. Operator actuates start push button. Clamp cylinder extends.
2. Clamp cylinder actuates limit valve 1. Punch cylinder extends.
3. Punch cylinder releases limit valve 3 and actuates limit valve 2. Punch valve retracts.
4. Punch cylinder releases limit valve 2 and actuates limit valve 3. Clamp cylinder retracts. Time delay 1
starts.
5. Time delay 1 times out. Eject cylinder extends, time delay 2 starts.
6. Time delay 2 times out. Eject cylinder is retracted and circuit is reset.
Variations
1. Both the 59898 (double input) and the 59896 (double timer) units are used in the same circuit.
2. This circuit also includes a double pilot valve on the clamp cylinder. Notice that the return pilot signal is
simply teed from the signal that removes the step 1 output.
20915.qxp:43706.qxp 3/19/08 7:35 AM Page 100
Illustration 9
Description
The circuit in Illustration 9 shows several additional features of Flex-6 circuits.
1. Flex-6 circuits can include as many steps as necessary to complete the sequence. Additional Flex-6
blocks are simply added by connecting the supply out port of previous steps to the supply in port of
new steps. Here we have 4 Flex-6 units providing 8 separate steps in the machine sequence.
2. We are also showing two new Flex-6 assemblies not previously shown. They are models 59899 and
59900 and are used in circuits such as this where some of the steps are controlled by timers and others
by input signals.
3. Notice cylinders 2 and 3. When two cylinders work together their actions can be controlled by one step in
the sequence. The only added provision here was to make sure both cylinder had fully extended before
step 4 could take place. For this we provided limit valves 3 and 4. They can be connected in series (as
shown) or anded together using a 59913 in line and function.
4. This drawing also shows a cylinder (cylinder 1) being extended and retracted twice in the sequence. First
note how this is accomplished on the output side. Step one comes on and is later cancelled by step 2.
Still later in the sequence step 4 output comes on, cancels step 2 and this allows step 1 to come back on.
Finally step 7 comes on, cancels step 4, releasing step 2 and cancelling step 1. Notice also that limit
valve 1 and 2 outputs can be used more than once in the same circuit. Simply tee their outputs and
connect to the stage start ports indicated.
20915.qxp:43706.qxp 3/19/08 7:35 AM Page 101
Features
Flip-Flop
59892"FLIP FLOP" Model
A memory type element, Flip-Flop converts momentary signals received at the set and
reset ports into maintained corresponding outputs.
A set signal at A shifts the Flip-Flop to C port on and resets D to off. A reset signal at
F shifts the Flip-Flop to D on and C off.
If set or reset signals are maintained, later signals of equal pressure to the opposite 59892
input will not alter the output condition.
The Flip-Flop has six ports and requires two element spaces.
A Set Input D Reset Output
B Supply E Supply
C Set Output F Reset Input Approximate Response Time
59892 has two top ports (10-32) for C & D outputs. Input to Output Milliseconds
Shift pressure is 50% of supply pressure. A on to C on 11
Dimensions: 2 1/2" x 1 7/32" (63.5mm x 36.5mm) F on to D on 11
Output (C)
Input (A)
59879
20915.qxp:43706.qxp 3/19/08 7:36 AM Page 105
Features
Pulse Elements & Assemblies
PULSE ELEMENTS
Combine a NOT and a TIMER function.
These perform TIMING-IN inverted or PULSE functions, depending on connections to
supply port B.
59120
For TIMING-IN INVERTED function: With port B pressurized, C port remains on until
port A is pressurized. When A is pressurized, C will go OFF after a predetermined
amount of time.
PULSE function: When A & B are connected together, output C is normally off.
If inputs are applied to A & B, output C goes on. C remains on for timer period, then
goes off and remains off until inputs are removed and reapplied. Reset time is 100
milliseconds. The predetermined amount of time can be fixed or adjustable.
1. With input off, the output will also be off. 59157
2. Output goes on & timing starts when input comes on.
3. When timing is completed, output goes off.
4. Remove & reapply input to get second output.
NOTE: Input must be longer than output for full times signal. If not possible, see
momentary timers.
Output (C)
59114 Differentiator
A non-adjustable pulse element.
With A blocked, signal at B will produce an output at C of 80 to 130 milliseconds. Input (A) 59881 / 59882
Output can be lengthened by connecting a 59117 Accumulator to port A.
Reset time is 110 milliseconds.
Dimensions: 1 1/4 sq. x 1 3/4 (31.8mm sq. x 44.5mm)
59114
20915.qxp:43706.qxp 3/19/08 7:36 AM Page 106
Features
Timer Elements
TIMERS are used in conjunction with snap-acting 59111 AND, 59112
NOT, 59181 S-R GATE or 59800 INHIBITOR to perform special functions
not offered in one complete element.
Overall height of circuit board can be reduced by using these combinations rather than
elements which combine these functions.
Timing periods can exceed 4.5 seconds when using with 59117 Accumulators.
Time can be fixed or adjustable, depending on element selected.
Accumulator
59117 Accumulator
Used with timing elements to extend timing range. C port is connected to output of
timing element. Volume is approximately 1 cu. in. (16.4 cm3).
Dimensions: 1 1/4" sq. x 2 1/16" (31.8mm sq. x 52.4mm) 59117
Features
NOT Amplifier
59176 NOT Amplifier
The element converts low pressure signals such as those used in liquid level
sensing, to high pressure signals compatible with other
APLC elements.
Performs NOT function with exception when C output is greater than input of A1.
Input A & B ports must be interconnected externally of element.
Output C is on only when low pressure at A1 is off. C output equals pressure at A & B.
Shift pressure depends on element ordered and adjusted setting. 59176-X
Sensitivity adjustment screw allows adjustment of shift point within adjustable range.
Dimensions: 1 1/4" sq. x 3" (31.8mm sq. x 76.2mm)
OPERATING CHARACTERISTICS
Individual Approximate Response Time Adjustable A1 Pressure Range PSIG (SET FOR MIN. SIGNAL OPERATION)
3
Element Input to Output Milliseconds when a & b = 50 PSIG (3.4bar)
59176-1 A1 on to C off 10 .24 to 1.5 (0.11 to .07)
59176-2 A1 off to C on 10 1.5 to 15 (0.7 to 1.0) 59176-2
Pressure at
Which Element
Will Reset
0
25 50 75 100 125 150
SUPPLY PRESSURE - PSIG
AND Amplifier
59175 AND Amplifier
The amplifier converts low pressure signals such as those used in liquid level sensing,
to high pressure signals compatible with other APLC elements.
Performs AND function except when output at C is greater than input A1.
Inputs A & B must be interconnected externally of the element.
Output C is on only when A1 receives a low pressure signal and inputs A & B are
pressurized. Output at C equals pressure at inputs A & B.
Shift pressure depends on element ordered and adjusted setting.
Sensitivity adjustment screw allows adjustment of shift point within adjustable range. 59175-X
2
Element on Approximate Response Time Adjustable A1 Pressure Range PSIG
Base Assys. Input to Output Milliseconds when a & b = 50 PSIG (3.4bar)
59161-1 A1 on to C on 10 .24 to 1.5 (0.11 to .07) Minimum
Pressure to
Switch Element
59161-2 A1 off to C off 10 1.5 to 15 (0.7 to 1.0) 1
59175-1
Features
Special Purpose Elements
59089 Two to Three-Way Converter
Used to convert a two-way (bleed signal) to a three-way (pressure-exhaust) signal.
With supply B pressurized, C will be pressurized if A is not blocked. When A port is
blocked, C will go off.
Dimensions: 1 1/4 sq. x 1 21/23 (31.8mm sq. x 42.1mm)
Approximate Response Time
With 6 (152mm) 5/32 (4mm) Add Milliseconds for 59089
Input to Output Tubing to A---Milliseconds each Foot more Tubing
A open to C on 14 5.5
A blocked to C off 70 32.5
Start up B to C pulse 90 33.5
59890
59891 Air to Electric Interface Device
Normally open, single throw, single pole pressure switch.
Mount to top of C port of standard element.
Dimensions: 1 7/16 dia. x 2 1/4 Wire is 22AWG
Model Supply Output Connections Response Time
59891 30-150 PSI 5 Amps Max 1/8-27 NPT On - 1 ms Off - 4 ms
59891
Porting Block
59109 Porting Block
Provides three instant tube fittings. One each to A, B or C ports of elements.
One porting block required for each element.
59109
Dimensions for Base Assemblies are on page 109.
20915.qxp:43706.qxp 3/19/08 7:36 AM Page 109
Features
Mounting Equipment
59200-XX Base Plate
Contains two mounting holes and three porting holes for each element.
Surface is metallic grit etched and plated to resist corrosion.
Features
Multiple Snap Indicator .048 - .125 Panel Thickness
Bright sleeve within indicator extends to indicate pressurized
condition. Sleeve retracts when pressure is removed. 1/8-27
Snap-in design for installation into 11/16" (17.5mm) hole. NPTF Port
Pressure Range: 30-150 PSI (2.1-10.4 bar)
1/2
59812-1 Red Indicator 1/8" Ports
1-1/2
59812-3 Green Indicator 1/8" Ports
59812-X Dimensional Data
Legend Plate
Can be plumbed normally passing, non-passing, selector or any
two-way function.
Eight button styles. Oil tight, all metal construction. Valve Kit
Fifteen legends available. Operator
Uses basic 200 Series 3-way valves.
Can activate one or two control valves.
Order Valve Kits, Operators, and Legend Plates separately.
Kits shipped unassembled.
Performance Specifications
59067-10 59067-15
Pressure Range: Flow & Cv Factor:
30 to 150 PSIG (2.1 to 10.4 bar) 1/8" Ports
7.5 SCFM
Temperature Range: Cv = .195
32 to 160 F (0 to 71 C) 5/32" (4mm) Tube Fittings
4.0 SCFM
Cv = .104 59067-11 59067-16
Valve Kits Ordering Menu
1/8" Ports Tube Fittings # of Valves
59064 59064-1 1
59065 59065-1 2
Features
Can be plumbed normally passing, non-passing, selector or any
two-way function. Selector Assembly
Eight button styles. Oil tight, all metal construction.
Fifteen legends available. Legend Plate
Performance Specifications
Pressure Range: Flow & Cv Factor:
30 to 150 PSIG (2.1 to 10.4 bar) 1/8" Ports 59066-10
7.5 SCFM
Temperature Range: Cv = .195
32 to 160 F (0 to 71 C) 5/32" (4mm) Tube Fittings
4.0 SCFM
Cv = .104
Valve Kits Ordering Menu
1/8" Ports Tube Fittings # of Valves
59064 59064-1 1 59066-11
59065 59065-1 2
Features
Control Enclosures
58027
Accepts single push button, selector or palm button valves.
Standard 1/2" and 3/4" conduit knock-outs at top and bottom.
Dimensions: 4 3/8" x 4 3/8" x 3 5/8" (111.1mm x 111.1mm x 82.1mm)
59361 4-1/4
(108 mm)
2
(50.8 mm)
Accepts four push button, selector or palm button valves. 58027
59792
Accepts single push button, selector or palm button valves. 4-3/8
(111.1
10 mm)
Standard 1/2" and 3/4" conduit knock-outs at top and bottom. (254 mm)
59361
2-1/2
(63.5 mm) 1-3/16
TYP 2
(30.2 mm)
(50.8 mm)
10
10 (254 mm)
(254 mm)
2
(50.8 mm)
6
(152.4 mm)
59792 59097-6
20915.qxp:43706.qxp 3/19/08 7:36 AM Page 114
Features
Pneumatic Counters 3-15/16
2-9/16
Totalizing Counters/Manual Reset (65.1 mm) (84.1 mm)
Specifications
Operating Pressure: Operating Temperature:
30 to 115 PSIG (2 to 8 bar) 32 to 140F (0 to 60C)
1-37/64
2-13/64 (40 mm)
Minimum Signal Duration: Ports: 59801 (56 mm) 1-1/4
(32 mm)
Pressure Signal .008 sec. 5/32" (4mm) Tube Fittings
2-3/32
Exhaust Signal .010 sec. (53 mm)
Reset Signal .150 sec.
Features
Provides actuation of up to 12, 3-way valves in different positions.
Each can be plumbed normally passing, normally non-passing,
multipurpose, selector or any 2-way function.
Cam lobes snap on in any of 12 positions.
Available with 5/32" tube fittings or 1/8" ports.
Pressure Range 30-150 PSI (2.1-10.4 bar)
Model # Model #
for for 5/32" Number of Number of
1/8" Ports Tubes Camwheels Valves Cam Lobes 59100-XXX-1
59100-202 59100-202-1 2 2 22
59100-222 59100-222-1 2 4 24 4-5/16
(109.5 mm)
59100-303 59100-303-1 3 3 33
X
59100-333 59100-333-1 3 6 36 Dimensions
59100-404 59100-404-1 4 4 34
59100-444 59100-444-1 4 8 38
59100-505 59100-505-1 5 5 45
59100-555 59100-555-1 5 10 50 4-3/8
(111.1 mm) 1-15/16
59100-606 59100-606-1 6 6 56 4-7/8
(49.2 mm)
Mounting bolts (123.8 mm)
59100-666 59100-666-1 6 12 62 are 6/32 threads
2
(50.8 mm)
Recommended
Model Number Significance: 1
(25.4 mm)
Output for Panel
Mounting
59100 - X X X
No. of Valves on right side
No. of Valves on left side
No. of Camwheels
Model # X Dimensions Inches (mm)
59100-2XX 2-27/64 (62mm)
59100-3XX 3-7/64 (79 mm)
59100-4XX 3-51/64 (96 mm)
59100-5XX 4-31/64 (114 mm)
59100-6XX 5-11/64 (131 mm)
Features
Pneumatic Sensing Components
59807 Amplifier
OUT 10-32 UNF
Designed to amplify low pressure signals from IN 10-32 UNF
sensors. 1-3/8
(34.9 mm)
10-32 UNF
CONTROL
Actuates at signal pressures as low as one to four
1/4
inches (249 to 995 Pa) of water. 1-3/8
(34.9 mm) (6.4 mm) 7/8
(22.2 mm)
1/4
(6.4 mm)
1-1/4
59807 (31.8 mm)
3/16 MTG HOLES
(4.8 mm)
Flex-6 Accessories
59634 Cross Junction 5990X Push On Connector
59629 Adapter 10-32 Thread 59905: 10-32 NPT x 1/16 Tube
1/8 to 10-32 Thread 59906: 10-32 NPT x 1/8 Tube
Features
Proper conditioning of compressed air is essential to ensure maximum
performance and service life for pneumatic power tools and equipment. The
small initial investment for installation of air preparation units in an air line
system will pay long-term dividends in increased productivity, consistent quality
and decreased maintenance costs.
Ingersoll-Rands extensive line of air line filters, regulators and lubricators,
including individual units, piggyback and combos, have been designed to meet
every air preparation requirement.
Filters C28121-800
Ingersoll-Rand compressed air filters are designed to remove airborne solid
and liquid contaminates which may plug small orifices and hinder performance,
or cause excessive wear and premature equipment failure. Several filter
elements are offered, including models with coalescing elements for removal of
oil aerosols and particles down to .3 micron.
Available pipe sizes from 1/8" thru 2" NPT
Regulators
Ingersoll-Rand air line regulators provide controlled, consistent air pressure as
required for specific pneumatic equipment when connected to the complete
compressed air system.
Available pipe sizes from 1/8" thru 1-1/2" NPT
Flows to 440 CFM
Maximum Inlet pressures to 250 PSIG
C28221-810
Ordering
Standard Filters
Designed to remove rust, scale, condensed water and other debris from compressed
air lines which may cause wear and premature failure of tools, valves, cylinders and
other pneumatic equipment.
Coalescing Filters
Designed for paint spraying, instrumentation, controls and other applications where the
delivered air must be free of oil and fine particles. Effective in removing 99.9% of oil
aerosols. Also effective in removing debris particles down to .3 micron.
Recommended for use in conjunction with an upstream filter to maximize the life of
replacement element.
Port Filter Flow* Bowl Max. Inlet
Size Model Element cfm Bowl Size Drain Pressure
1/8" & 1/4" Port - ARO Module/Air 1000 Series
1/8" F25111-300 Coalescing 15 Polycarbonate 1.0 oz. Manual 200 PSIG
1/4" F25121-300 Coalescing 17 Polycarbonate 1.0 oz. Manual 200 PSIG
F25221-110
1/4" & 3/8" & 1/2" Port - ARO Module/Air 2000 Series
1/4" F25221-310 Coalescing 40 Metal w/sight glass 6.0 oz. Manual 175 PSIG
3/8" F25231-310 Coalescing 51 Metal w/sight glass 6.0 oz. Manual 175 PSIG
1/2" F25241-310 Coalescing 53 Metal w/sight glass 6.0 oz. Manual 175 PSIG
3/4" & 1" Port - ARO Super-Duty Series
3/4" F25452-310 Coalescing 50 Metal w/sight glass 32 oz. Manual 250 PSIG
1" F25462-310 Coalescing 150 Metal w/sight glass 32 oz. Manual 250 PSIG
* Air Flow is at 90 PSI Inlet and 5 PSI pressure drop.
Accessories
Part Number Description Part Number Description
Ordering
Piggyback Filter/Regulators
Combined air filtration and regulation in a single, compact unit. Saves space for
added system design flexibility. Piggyback Filter Regulators supplied with pressure
Port Pressure Filter Flow* Bowl Max. Inlet
Size Model Range Element cfm Bowl Size Drain Pressure
1/8" & 1/4" Port - ARO Module/Air 1000 Series
1/8" P29112-600 5-125 PSIG 20 Micron 12 Polycarbonate/Guard 1.0 oz. Manual 200 PSIG
1/4" P29122-600 5-125 PSIG 20 Micron 12 Polycarbonate/Guard 1.0 oz. Manual 200 PSIG
1/4" & 3/8" & 1/2" Port - ARO Module/Air 2000 Series
1/4" P29221-610 5-125 PSIG 40 Micron 93 Metal w/sight glass 6.0 oz. Manual 175 PSIG
3/8" P29231-610 5-125 PSIG 40 Micron 135 Metal w/sight glass 6.0 oz. Manual 175 PSIG
1/2" P29241-610 5-125 PSIG 40 Micron 140 Metal w/sight glass 6.0 oz. Manual 175 PSIG
* Air Flow is at 90 PSI Inlet and 5 PSI pressure drop.
P29122-600 P29221-610
Accessories
104168-3 104168-3
ARO Module/Air 2000 FRL Components
A. Threaded Pipe Adapters - Model 104168 ( ) Port Size Model
Pipe adapters allow a single component or assembled 1/4" 104168-2
combo to be removed for service without disturbing 3/8" 104168-3
hard piping. Also allows for different pipe diameters (in 1/2" 104168-4
and out) in the plumbing installation. Kit includes two 3/4 104168-5
adapters and two spacer kits.
B. Safety Shutoff, Lockout Valve - Model 104174 ( ) Port Size Model
Exhaust-type safety shutoff valve can be used in either 1/4" 104174-2
a modular arrangement, with out FRLs or as a stand 3/8" 104174-3
alone unit. Should be installed upstream from the FRL, 1/2" 104174-4
and is ideal for isolating and depressurizing a
downstream unit requiring maintenance. Valve may be
locked in the exhaust position. 104167 104174-2
Ordering
Fog-Type Lubricators
Help ensure that pneumatic devices receive the required lubrication to maintain
operating performance, reduce wear and prolong service life. They are designed to
provide the correct amount of oil needed for most general applications in a pneumatic
system, delivering a constant ratio of oil to CFM. Precise oil feed adjustment allows
the proper oil delivery rate.
Lubricators should be installed close to the downstream application to ensure effective
distribution of oil to the pneumatic components.
Port Flow* Bowl Max. Inlet
Size Model cfm Bowl Size Pressure
L26121-100
1/8" & 1/4" Port - ARO Module/Air 1000 Series
1/8" L26111-100 41 Polycarbonate/Guard 1.0 oz. 200 PSIG
1/4" L26121-100 60 Polycarbonate/Guard 1.0 oz. 200 PSIG
1/4" & 3/8" & 1/2" Port - ARO Module/Air Series
1/4" L26221-110 75 Metal w/sight glass 6.0 oz. 175 PSIG
3/8" L26231-110 100 Metal w/sight glass 6.0 oz. 175 PSIG
1/2" L26241-110 110 Metal w/sight glass 6.0 oz. 175 PSIG
3/4" & 1" Port - ARO Super-Duty Series
3/4" L26451-110 190 Metal w/sight glass 32 oz. 250 PSIG
1" L26461-110 200 Metal w/sight glass 32 oz. 250 PSIG
* Air Flow is at 90 PSI Inlet and 5 PSI pressure drop.
Accessories L26221-110
Lubricator
Part Number Description
ARO Module/Air 1000 Series
104181 Service Kit
104260 Polycarbonate Bowl
104261 Composite Bowl
104262 Mounting Bracket
Accessories
OSHA Approved Safety Blow Guns
Safety Blow Guns are designed to prevent pressure buildup above 29 PSIG if
the nozzle is obstructed which meets OSHA requirement 29 CFR1910.242 (b).
Max. Inlet Temperature Inlet
Body Model Tip Throttle Pressure Range NPT Weight
8440
Composite 8440 Standard Lever 180 PSI 32 to 175 F 1/4 2.7 oz.
Metal 8451-1 Standard Lever 180 PSI 32 to 175 F 1/4 2.7 oz.
Working Dimensions
Model Capacity Cable Length Hook to Hook Width
7472 3 to 5 lbs. 8.0 ft. 10.5 in. 5.4 in.
7072 6 to 10 lbs. 8.0 ft. 14.0 in. 8.1 in.
7072-15 11 to 15 lbs. 8.0 ft. 14.0 in. 8.1 in.
7472
7072 /
7072-15
20915.qxp:43706.qxp 3/19/08 7:36 AM Page 123
Warnings
Harmful Compressor Oils & Other Materials
Some oils used in air compressors contain chemicals harmful to Buna-N seals, if not adequately
filtered at the compressor. The most common of these oils, in addition to other harmful material, are CAUTION: Compounded oils
listed below. containing graphite and fillers
COMPRESSOR OILS COMPRESSOR OILS OTHER MATERIALS are not recommended for use
with cylinders.
Cellulube No. 150 & 220 Phrano Garlock No. 98403 (Polyurethane)
Haskel No. 568-023 Pydraul AC Parco No. 3106 (Neoprene)
Hougton & Co. Oil No. 1120, Sears Regular Motor Oil Some Loctite Compounds
No. 1130, No. 1055 Sinclair Oil Lily White Stillman No. SR269-75
(Polyurethane)
Houtosafe 1000 Skydrol Stillman No. SR513-70 (Neoprene)
Kano Kroil Tenneco Anderol No. 495
Keyston Penetrating Oil No. 2
& No. 500 Oils
Marvel Mystery Oil
5 Year Warranty
Ingersoll Rand/ARO warrants to the user purchaser of the ARO products depicted in this catalog that the products be free of defects in
material and workmanship for a period of five (5) years from the date of purchase.
ARO will repair or replace, at its election, any product which is found upon its inspection to be defective during the period prescribed
above. The product must be shipped prepaid to ARO factory or ARO Customer Service Center together with proof of purchase.
This warranty does not apply to failures or defects occurring as a result of abuse, misuse, negligent repairs, corrosion, erosion and
normal wear and tear.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES (EXCEPT TITLE), EXPRESSED OR IMPLIED, AND THERE ARE NO
WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE IS INTENDED OR MADE .
THE REMEDIES OF THE USER PURCHASER SET FORTH UNDER THE WARRANTY OUTLINED ABOVE ARE EXCLUSIVE AND THE TOTAL
LIABILITY OF ARO WITH RESPECT TO THIS TRANSACTION, WHETHER BASED ON CONTRACT, WARRANTY, NEGLIGENCE, INDEMNITY,
STRICT LIABILITY OR OTHERWISE SHALL NOT EXCEED THE PURCHASE PRICE OF THE PRODUCT.
ARO SHALL IN NO EVENT BE LIABLE TO THE USER PURCHASER FOR ANY CONSEQUENTIAL, INCIDENTAL, INDIRECT, SPECIAL OR
PUNITIVE DAMAGES ARISING OUT OF THIS TRANSACTION, OR ANY BREACH THEREOF, WHETHER OR NOT SUCH LOSS OR DAMAGE
IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, INDEMNITY, STRICT LIABILITY OR OTHERWISE.
20915Cvr.qxp:Layout 1 3/17/08 12:30 PM Page 2
Pneumatic Valves
and Motion Control
2, 3, and 4-Way Valves, available with electric, manual,
mechanical, and pneumatic actuators. Miniature to full size valves.
Ingersoll Rand Industrial Technologies provides products, services and solutions that enhance our
Pneumatic Valves and Motion Control
customers' energy efficiency, productivity and operations. Our diverse and innovative products range from
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environmentally friendly microturbines. We also enhance productivity through solutions created by
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