LIST OF PROCESS EQUIPMENT

PROJECT NAME SNMEZ ADANA 5000TPD CLINKER CEMENT PRODUCTION LINE Approval: Zengping Li
DEPARTMENT 17-RAW PETCOKE(COAL) TRANSPORT AND PRE-BLENDING Examiner:Zengping Li
DESIGN PHASE 17-SNP-GA-2-D DATE 15/04/2013 Design: Xiaojia Chen
Consume Consume
Weight Power
Code Name Type Specification Qty Compressed Air water Remarks
(kg) (kW) (m3/min) (m3/h)
17.AF01/17.AF02 Apron feeder 2 20000 Existing No1701-1/1701-2

Type: B15009800mm
Capacity: 30~300t/h

Material: coal or petcoke

Feeding size: 75mm
Bulk density: 0.80t/m3

speed:0.015-0.148m/s
Inclination: 0
17.AF01P/17.AF02P Reducer (17.AF01 left drive,17.AF02right drive) 2 Included in 17.AF01/17.AF02

Type: P2KA13-280-F-200
Reduce ratio: 280
17.AF01M/17.AF02M Moter ( Frequency controller) 2 60.00 Included in 17.AF01/17.AF02

TypeYVP200L-4

Power30kW
17.BC01 Belt conveyor 1 54000
Type: DT
Size:B1000283300mm (Level)
Capacity:300 t/h

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Speed:1.25m/s
Material: coal or petcoke
Bulk density: 0.80t/m3
Tension device: Truck tension

Angle:0
17.BC01M Motor(right drive) 1 37.00 Included in 17.BC01

Type:Y225S-4 IP55
Power: 37kW
Voltage :400V

17.BC01P Reducer 1 Included in 17.BC01

Type:MC3RLSF03+FAN+BS-40

17.BC01a Safety device 1set Included in17.BC01

Pull cord switch 1set
Zero speed switch 1set

Sway switch 1set

17.BF01 Bag filter 1 9000 1.80

Type:XLPM6B-370
Volume: 26080m3/h
Total filtration area: 450m2

Filtering air speed:0.966m/min

Outlet dust concentration: 10mg/Nm3

Pressure drop :1500 Pa

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Compressed air pressure:0.50.7 MPa
Compressed air consumption: 1.8Nm3/min
17.BF01a Screw conveyor 1 Included in 17.BF01
Type:

17.BF01aM Motor 1 2.20 Included in 17.BF01

Type:

Power: 2.2kW
17.BF01b Rotary feeder 1 Included in 17.BF01
Spec:300X300mm

17.BF01bM Motor 1 1.50 Included in 17.BF01

Power:1.5kW

17.FN01 Filter fan 1 2500

Type: 5-47NO10.5D (left 45)
Volume:28700m3/h

Full pressure:4200Pa
Rotation speed:1450r/min

17.FN01M Motor 1 55.00 Included in 17.FN01

Type:Y250M-4
Power: 55kW

17.FN01a Electric valve (fan inlet) 1 Included in 17.FN01

Spec mm

17.FN01aM Electric actuator 1 0.03 Included in 17.FN01

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Type:
Power :0.03kW
Input output signal:420mA
17.ST01 Side Stacker 1 77000 52.50

Type: DCX300/22.5
Capacity: 300t/h

Material: coal or petcoke

Bulk density: 0.80t/m3
Stacking method: Continuous

Feeding size: 60mm

Angle of luffing:1312

Rail model number:43Kg/m L=2194.65m

Total power:52.5kW
17.ST01A Belt Conveyor 1 Included in 17.ST01

Type: JDNA-30-2-630X1000
Belt width:80022800mm

Belt speed :2.0m/s

17.ST01AM Motor 1 Included in 17.ST01
Type:

Power: 30kW IP54

17.ST01B Walking mechanism 2 Included in 17.ST01

Type:

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Travelling speed( shunt):11.8m/min
17.ST01BM Motor 2 Included in 17.ST01
Type: YEJ160M-6
Power: 5.5kW IP54

Rotation speed:970r/min
17.ST01BP Reducer 2 Included in 17.ST01

Type: KDZC-09-03
Ratio of speed:287
Speed regulating devicefrequency control

17.ST01C Hydraulic pressure system 1 Included in 17.ST01

Type:

Amplitude length1750mm
Amplitude speed0.31.0m/min
17.ST01Ca Hydraulic oil pump 1 Included in 17.ST01

Oil pump volume: 9 L/min

Oil pump pressure: 16 Mpa

17.ST01D Power cable reel 1 Included in 17.ST01

Type: JDO-1250(D)-T
Power: 3kW2

Rotation speed:960r/min
17.ST01E Control cable reel 1 Included in 17.ST01

Type:

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Power:
Rotation speed:
17.RE01 Reclaimer 1 120000 116.00 Included in 17.RE01
Type: QQB150/35

Design : bridge
Capacity: 150t/h

Bulk density: 0.80t/m3

Track gage:35m
Travelling speed(Reclaimer):0.00380.038m/min

Travelling speed(changing reclaimer):10m/min

Travelling speed( rake carriage):0.10.2m/s

scraper speed:0.5m/s
Scraper size:1500330mm
Wheel-pressure(Max):30t

Rail model number:QU80 L=2175.9m

Total Power N=116kW

17.RE01AM Motor (For changing reclaimer) 2 Included in 17.RE01

Type: Y60M-6
Power: 7.5kW IP54

Rotation speed:970r/min
17.RE01AP Reducer (For changing reclaimer) 2 Included in 17.RE01

Type: MC3RLH05

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17.RE01A1 Arresting gear 2 Included in 17.RE01
Type: YWL-315/E30
17.RE01A2 Electric magnetic clutch 2 Included in 17.RE01
Type: DLK1-80

17.RE01A3 Cycloidal planetary gear speed reducer 2 Included in 17.RE01

Type: R107R77DT80N4

17.RE01A3M Motor Included in 17.RE01

Type: R107R77DT80N4
Power: 0.75kW IP54

Rotation speed:4.7r/min
17.RE01BM Motor (For rake carriage) 1 Included in 17.RE01

Type:
Power: 37kW
17.RE01CM Motor (For scraper) 1 Included in 17.RE01

Type: Y280M-6
Power: 55kW IP54

Rotation speed:970r/min
17.RE01CP Reducer (For scraper) 1 Included in 17.RE01
Type: M3RHF50

17.RE01C1 Coupling condenser 1 Included in 17.RE01

Type: YOX F500

17.RE01D Power cable reel 1 Included in 17.RE01

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Type: JDO-1250(D)-T
Power: 3kW2
Rotation speed:960r/min
17.RE01E Control cable reel 1 Included in 17.RE01

Type:
Power:

Rotation speed:
17.BC02 Belt conveyor 1 91500
Type: DT

Size:B800228433mm (Level)
Nominal capacity:150t/h

Design capacity:173t/h
Speed:1.25m/s
Angle:012

Material: coal or petcoke

Bulk density: 0.80t/m3

Tension device:
17.BC02M Motor(right drive) 1 22.00 Included in 17.BC02
Type:Y180L-4 IP55

Power: 22kW
Voltage :400V

17.BC02P Reducer 1 Included in 17.BC02

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Type:MC3RLSF02+FAN+BS-40
17.BC02a Safety device 1set Included in 17.BC02
Pull cord switch 1set
Zero speed switch 1set

Sway switch 1set

17.NG01 Needle gate 1 600 Added
Type:1000x700mm
17.VF01 Vibrating feeder 1 120 Added
Type:

Spec:1900X1100X350mm
Capacity: 150t/h

17.VF01M Motor 1 3.00 Included in 17.VF01

Power:3.0KW
17.BC03 Belt conveyor 1 12100

Type: DT
Size:B80067233mm (Level)

Nominal capacity:150t/h
Design capacity:173t/h
Speed:1.25 m/s

Angle:13.5489
Material: coal or petcoke

Bulk density: 0.80t/m3

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Tension device: Vertical
17.BC03M Motor(right drive) 1 18.50 Included in 17.BC03
Type:Y180M-4 IP55
Power: 18.5kW

Voltage : 400V
17.BC03P Reducer 1 Included in 17.BC03

Type:MC3RLSF02+FAN+BS-40
17.BC03a Safety device 1set Included in 17.BC03
Pull cord switch 1set

Zero speed switch 1set

Sway switch 1set

17.BC04 Belt conveyor 1 15000 Added

Type: DT
Size:B80083233mm (Level)

Nominal capacity:150t/h
Design capacity:173t/h

Speed:1.25 m/s
Angle:13.3172
Material: coal or petcoke

Bulk density: 0.80t/m3

Tension device: Vertical

17.BC04M Motor(right drive) 1 30.00 Included in 17.BC04

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Type:Y200L-4 IP55
Power:30kW
Voltage : 400V
17.BC04P Reducer 1 Included in 17.BC04

Type:MC3RLSF03+FAN+BS-40
17.BC04a Safety device 1set Included in 17.BC04

Pull cord switch 1set

Zero speed switch 1set
Sway switch 1set

17.BF02 Bag filter 1 2800 0.27

TypeXLPM3A-90

Volume:6000m3/h
Gas temperature : <120 C
Dust concentration:inlet<200 g/Nm3

outlet10mg/Nm3
Total filtration area: 120m2

Filtering wind speed :0.83m/min

Pressure drop: 1500 Pa
Consumption of compressed air: 0.27m3/min

17.BF02a Rotary feeder 1 Included in 17.BF02

size:300X300mm

17.BF02aM Motor 1 1.50 Included in 17.BF02

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Power:1.5KW
17.FN02 Filter fan 1 1050
Volume: 6-30No9D(Left 45)
Capacity:6900m3/h

Full pressure:3500Pa
Rotation speed:1450r/min

17.FN02M Motor 1 15.00 Included in 17.FN02

Type:Y160L-4P
Power: 15kW

17.FN02a Manual valve (fan inlet) 1 Included in 17.FN02

Type:

17.BF03 Bag filter 1 4252 0.37 Added

TypeXLPM4A-120
Volume:7400m3/h

Gas temperature : <120 C

Dust concentration:inlet<200 g/Nm3

outlet10mg/Nm3
Total filtration area: 150m2
Filtering wind speed :0.822m/min

Pressure drop: 1500 Pa

Consumption of compressed air: 0.37m3/min

17.BF03a Rotary feeder 1 Included in 17.BF03

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size:300X300mm
17.BF03aM Motor 1 1.50 Included in 17.BF03
Power:1.5KW
17.FN03 Filter fan 1 1050 Added
Volume: 6-30No9D(Left 45)
Capacity:8140m3/h

Full pressure:3500Pa
Rotation speed:1450r/min
17.FN03M Motor 1 15.00 Included in FN03

Type:Y160L-4P
Power: 15kW

17.FN03a Manual valve (fan inlet) 1 Included in FN03

Type:
17.TK01 Pneumaticside tee chute 1 300

Spec.: 500X500mm a=50

Nominal capacity:150t/h

Design capacity:173t/h
Material:Petcoke or coal
17.TK01M pneumatic pusher 1 0.01 Included in 17.TK01

Type:
Consumption of compressed air: 0.01m3/min

17.TK02 Pneumatic two-way valve 1 300

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Type:500x500mm
Nominal capacity:150t/h
Design capacity:173t/h
Material:Petcoke or coal
17.TK02M pneumatic pusher 1 0.01 Included in 17.TK02M

Type:

Consumption of compressed air: 0.01m3/min

17.MR01 Metal-removing Machine 1 600 Added
Type: RCYPII-1.0

Belt width:1000mm
17.MR01M Motor 1 2.20 Added
Type:
Power: 2.2 kW
Voltage: 400V

17.DE01 Metallic detector 1 Added

Type:

Belt width:800mm
17.MR02 Metal-removing Machine 1 500 Added
Type: RCYPII-0.8

Belt width:800mm
17.MR02M Motor 1 2.20 Added
Type:

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Power: 2.2 kW
Voltage: 400V
17.BV01 Manual butterfly valve 2 50 Added
Type:400mm

17.BV02 Manual butterfly valve 1 18 Added

Type:300mm

17.BV03 Manual butterfly valve 1 22 Added

Type:180mm
17.BV04 Manual butterfly valve 1 30

Type:300mm
17.BV05 Manual butterfly valve 3 18 Added
Type:200mm
17.BV06 Manual butterfly valve 1 18 Added
Type:350mm

17.AT01 Air tank 1 660 Existing No17.13

Volume:2m3

Pressure:1.0MPa
17.PF01 Compressed air pipe 1set 300 Added

Total 413788 435.14 2.45

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LIST OF PROCESS EQUIPMENT

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