Mobile 2006

International Mobile Hydraulics

Congress

19 20 October 2006 in Ulm

Specialist Articles
 Mobile 2006 Bosch Rexroth AG

Published by: Bosch Rexroth AG

Hydraulics
Glockeraustrasse 4
89275 Elchingen, Germany
Telephone +49 (0) 73 08-82-0
Facsimile +49 (0) 73 08-72 74
[email protected]
www.boschrexroth.com/brm

Ordering number: RDE 00207-CD/10.06

CD production: allPRESS GmbH

70190 Stuttgart

This document, as well as the data, specifications and other information set forth in it, are the exclusive
property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent.
The data specified above only serve to describe the product. No statements concerning a certain
condition or suitability for a certain application can be derived from our information. The information given
does not release the user from the obligation of own judgment and verification. It must be remembered
that our products are subject to a natural process of wear and aging.
Bosch Rexroth AG Mobile 2006 

Dear Sir/Madam,
The importance of the factors environment, energy, function and costs
is constantly increasing in mobile hydraulics. Whoever controls these
market drivers holds the key to success. At this years MOBILE, which
is traditionally held six months before the BAUMA, we have, therefore,
placed focus on innovative solutions to these four challenges.
In our presentations, we will be looking forward together with you.
Our visions and concepts apply into the future. For this reason, we
have compiled all specialist articles in written form in these conference
proceedings. Thus, you can refer to the articles at your leisure and
analyze how you can use our solutions for your specific application
giving you opportunity to gain an edge on the market.
Cooperation with Rexroth offers you decisive additional advantages: As a
fully owned subsidiary of Bosch, the worlds largest and most successful
automotive supplier, we have, for example, access to unique electronics
knowledge which flows into our mobile controls and modules.
What will determine the success of future vehicle generations is the
intelligent connection of mechanics, hydraulics and electronics. Rexroth
embodies this combination in a one-of-a-kind way, which you can use
to exhaust previously untapped potential thereby enabling you to
offer advantages to your customers which could be decisive in making a
purchase.
In our highly specialized application centers, we concentrate on the
specific machine, allowing us to bundle the entire experience and
expertise of our company. In this way, we are able to considerably reduce
your project planning and commissioning times to series maturity. As a
result, we achieve our goals together faster, and you can concentrate fully
on your machine designs. We will be glad to continue our productive,
personal discussions with you in the coming years anywhere in the
world.
Sincerely yours,

Helmut Wagener
4 Mobile 2006 Bosch Rexroth AG

Contents

Functional Safety
Improved Functional Safety with Mobile Electronics 9
Dr. Reinhard Vonnoe

BODAS
BODAS The System for Mobile Electronics 21
Claus von Reibnitz

System Simulation
Simulation in Mobile Hydraulics 29
Martin Behm, Dr. Sorn Stoll

Simulation Product Development

Simulation in Product Development 43
Dr. Thomas Kunze

Hydrostatic Regenerative Brake System (HRB)

The Hydrostatic Regenerative Brake System from Rexroth 51
Frank Nagel, Dr. Christine Ehret

Hydrostatic Fan Concepts

Low Emissions, low Costs Hydrostatic Fan Concepts from Rexroth 61
Harald Ludescher

Condition Monitoring
Condition Monitoring using Winch Drives as an Example 69
Dr. Peter Bort

Cranes
For sophisticated Requirements Crane Drives and Controls by Rexroth 77
Jrg Grnert, Norbert Dick, Walter Kirchner, Georg Kreissl, Martin Lhrer, Martin Sykora

Forklift Truck
Forklift Truck Technology for high Performance 93
Frank Rieckhof

Agricultural Machines
High-Performance Drives in Self-Propelled Harvesting Machines 101
Thomas Fontaine

Tractors
Efficient Solutions for Tractors in all Power Classes and Innovations for Tomorrow 109
Uwe Maier, Dr. Peter Stachnik

Gearbox Solutions
Hydrostatics Meet Mechanics 125
Frank Schmid
next
Bosch Rexroth AG Mobile 2006 5

Telehandlers
Reaching higher with Telehandlers Drive and Control Solutions from Rexroth 135
Carsten Vogt, Philippe Fillon, Thierry Dumont, Thomas Krumrey

Wheel Loaders
All Inclusive Clever Drive Systems for Wheel Loaders 145
Michael Frasch, Michael Schulte, Thomas Krumrey, Julien Daligand, Martin Sykora

Backhoe Loaders
Specific Performance for Backhoe Loaders 157
Philippe Fillon, Bernd Fassnacht

Tracked Vehicles
High-Performance Drive Concepts for Tracked Vehicles High Density and Reduction
of the Total-Cost-of-Ownership (TCO) 169
Stefan Ley, Edwin Harnischfeger, Ingo Pulch, Dr. Peter Bort, Fernando Da Silva

Excavators < 10 Tons

Mini- and Compact Excavators Faster Time to Market with Solutions from a Single Source 185
Gilles Chetail, Mircea Chima, Tetsuo Iwai, Andreas Kuhse, Adam MacPhee, Egon Rill

Excavators > 10 Tons

Excavators greater than 10 Tons Better Controllability and reduced Energy Requirement
thanks to Electrohydraulics and Positive Control Multi-Circuit Solutions 193
Werner Herfs, Andreas Kuhse

Development-Accompanying Simulation
Development-Accompanying Simulation as a Tool for Reducing Time to Market 203
Edwin Heemskerk

Electrohydraulic Flow Matching (EFM)

Electrohydraulic Flow Matching (EFM) The next Generation of Load Sensing Controls 211
Christoph Latour

Road Construction Machines

Drives from Rexroth As versatile and variable as the Machines to be driven 219
Klaus Renz, Michael Natrop, Kurt Stratil, Jrg Grnert

Boom and Arm Control

Compact, stable and integrated Modular Boom and Arm Control 233
Andreas Wolf

Concrete Machines
What makes Concrete Machines strong Performers 245
Robert Wanner, Andreas Wolf, Sven Grnder, Dr. Peter Bort

back
 Mobile 2006 Bosch Rexroth AG

Environment
Legislators in their respective countries are sharpening the
current limit values for the permissible emissions of exhaust gases
and noise in all relevant markets. Meeting these strict guidelines
requires a delicate balance of engine management, auxiliary units,
working hydraulics and travel drives. Already today, innovative
solutions from gearbox technology, hydraulics and intelligent
electronics offer efficient systems which will help to meet even
future emission limit values.

Function
Different markets require different operating concepts and the
consideration of the respective safety requirements. Modular
system solutions, which contain entire functions, simplify the
adaptation to a wide range of market requirements and operating
concepts. At the same time, automated processes stored in the
working hydraulics as well as in travel drives improve ergonomics,
thereby reducing the risk of operational errors.
Bosch Rexroth AG Mobile 2006 

Costs
Not until the Total Cost of Ownership is considered is it possible
to have a realistic idea of the total costs of working hydraulics
and travel drives. The purchase price alone is only one variable.
Compact dimensions as well as integrated modularization, which
facilitate the production of different sized machines with various
functions using the same base design, are as much a part of the
overall concept as is the efficient use of energy, the contribution
towards a reduction in emissions as well as maintenance costs.

Energy
Continuously increasing energy prices further increase the
importance of fuel consumption to the end user. The efficient
use of energy is a decisive sales argument for mobile equipment.
The intelligent combination of hydraulics, gearbox technology
and digital control electronics with sophisticated software opens
considerable potential for energy savings for new and even for
some already implemented machine concepts.