Confidence

7463
7465
7467
7469

Service Manual

104 72 89-26
16 Oct 2007
 INDEX
Sec. 1 Disassembling of covers - - - - - - - - - - - - - - - - - - - - - - 4-9

Sec. 2 Test mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-12

Sec. 3 Adjustment of feed dog height - - - - - - - - - - - - - - - - - - 13

Sec. 4 Needle bar height - - - - - - - - - - - - - - - - - - - - - - - - - - - 14

Sec. 5 Needle threader height - - - - - - - - - - - - - - - - - - - - - - - 15-16

Sec. 6 Presser foot height and direction - - - - - - - - - - - - - - - - 17

Sec. 7 Needle position at zigzag stitching - - - - - - - - - - - - - - - 18

Sec. 8 Clearance between needle and shuttle - - - - - - - - - - - - 19-20

Sec. 9 Needle timing to feed dog - - - - - - - - - - - - - - - - - - - - - 21

Sec. 10 Needle timing to shuttle hook - - - - - - - - - - - - - - - - - - 22

Sec. 11 Needle stopper at right position - - - - - - - - - - - - - - - - 23

Sec. 12 Adjustment of thread tension - - - - - - - - - - - - - - - - - - 24

Sec. 13 Zigzag bight & stitch balance - -- - - - - - - - - - - - - - - - - 25-38

Sec. 14 Needle stops at heighest position - - - - - - - - - - - - - - - 39

Sec. 15 Bobbin holder stopper spring- - - - - - - - - - - - - - - - - - 40-41

Sec. 16 Motor belt tension- - - - - - - - - - - - - - - - - - - - - - - - - - 42

Sec. 17 Timing belt tension- - - - - - - - - - - - - - - - - - - - - - - - - 43

Sec. 18 Bobbin holder thread tension- - - - - - - - - - - - - - - - - - 44

-2-
Sec. 19 Electrical parts area
AC power board - - - - - - - - - - - - - - - - - - - - - - - - - - - - 45
CPU board - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -46-48
Switch board - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 49-53
Wiring harness - - - - - - - - - - - - - - - - - - - - - - - - - - - - -54-56

-3-
Sec.1 Disassembling of covers
(1) Face cover side

Remove screw A.
A

Remove screw .
B

(2) Back cover side

Remove two self-tapping screws.

D E

-4-
Remove two screws F & G.

F G

Remove screw H.
H

Loosen screw J with washer.

K Remove screw K on bottom side.

-5-
Remove screw L on bottom side.

Remove needle plate by loosening

two screws.

Push up front cove to open inserting

Small screw driver between front and
back covers.

Open back and front covers.

-6-
 Pull out front cover.

Open mating portion of front and back

covers using small screw driver.

Push back cover by small

screw driver.
40mm

Force front cover open by

small screw driver.

-7-
 Lift up front cover as illustrated.

Lift up front cover as illustrated.

Lower presser foot lever to

remove back cover easily.

-8-
Disassembling of covers for model 7422

An additional bottom cover is provided on model 7422.

Remove screws S for front cover and then 5 screws on the bottom cover.

Bottom cover

Disassembling of covers for model 742474267428 *7436

An additional bottom cover is provided on model 7424, 7426 ,*7436 and 7428.

Remove screws S for front cover and then 6 screws on the bottom cover.

Bottom cover

-9-
Sec.2 Test mode
1. Push bobbin winder to the right

2. Push and hold reverse switch in place.

3. Turn on power switch.

4. Release bobbin winder while pushing reverse switch, just after power switch is turned on.

5. LED is lit at the top left corner.

7422, 7442, 7424, 7444,

7462 7464 and
others

- 10 -
Note: Above operation is to be done in the following manner.

Steps 1 to 3

Steps 4 to 5

Release bobbin winder by the time when LED is lit at extreme right line.

- 11 -
Test mode;

Mode 1:
In case of model 7422, 7442 and 7462, push switch at top right corner after machine is under test
mode as described above, and pattern LED will be lit at top left corner.

In case of other models, push pattern switch at top left corner after machine is under test mode and
the switch will be lit.

Needle shifts from left to center to right position repeatedly with foot control depressed.
Stitch length is set at 0.

Mode 2:
In case of model 7422, 7442 and 7462, push switch at second row after machine is under test
mode and pattern LED will be lit at extreme left position.

In case of other models, push pattern switch at second position from left and the switch will be lit.

Needle moves at center position with foot control depressed. Stitch length is set at 0.

Mode 3:
In case of model 7422, 7442 and 7462, push switch at third row after machine is under test mode
and pattern LED will be lit at extreme left position.

In case of other models, push pattern switch at third position from left and the switch will be lit.

Machine sews 11 stitches in forward with length at 2 mm and then same number of stitches in
reverse with length at 2 mm and stops automatically. Needle position is set at center position.

- 12 -
Sec. 3 Adjustment of feed dog height

Checking:
1. Move feed dog to its highest position by turning hand wheel.
Check to see if feed dog height is as illustrated below.

0.9 1.0 mm

Adjustment:
1. Remove needle plate. Loosen nut with wrench.

2. Adjust height by turning screw as illustrated. Tighten nut securely after adjustment..

- 13 -
Sec. 4 Needle bar height
Note: Make this checking before checking Needle timing to shuttle

Checking:
1. Remove needle plate and bobbin case.
Select straight stitch (center needle position).
Raise needle to its highest position by turning hand wheel.

2. Check to see if distance from needle point to the surface of needle plate is as
illustrated below.

Highest position Needle position

of Needle at center

15.5 to 16 mm from
the surface of needle plate

Adjustment:
1. Remove face cover.
2. Loosen screw (A) of needle bar clamp using hex screw driver
and adjust the height of needle bar.
A
B

3. Check to see if needle threader operates correctly and there is not interference in vertical
movement of needle bar.
Tighten screw (A) securely after adjustment.

- 14 -
Sec.5 Needle threader height

Checking:
1. Select straight stitch at center needle position.
2. Raise needle to its highest position by rotating hand wheel towards you.
3. Lowering needle threader lever (A), check and see if hook is inserted into the needle hole.

E
C

B
D
A

Adjustment:
1. Remove face cover
2. Turning hand wheel by hand, bring needle bar to its highest position.
3. Loosen of threader stopper screw(B)
4. Insert hook into the upper side of needle-hole moving the needle bar (C).
5. While holding above situation, tighten the screw attaching the threader stopper onto stopper
pin (D).
6. The direction of threader stopper should be facing toward you as the threader stopper (E) may
hit the support.

Added : November, 2006

- 15 -
Insert the hook into the upper side of needle hole at all times as the smaller needle size, the
shorter needle hole.

#14 #11 #9

Insert the hook into the

Hook upper side of needle hole.

7. If the direction of insert hook is deviated from right position.

Adjust the hook position with the attached small screw driver.

Needle hole Hook

8. Recheck that the needle threader works correctly.

Added: November 2006

- 16 -
Sec. 6 Presser foot height and direction

5.6 mm

Checking:
1. Lower the feed dog below the needle plate.
2. Raise the presser foot lever.
3. Check and see if clearance between the needle plate and the presser foot is about 5.6mm.

Adjustment:
1. Remove the face cover, and Raise the presser foot lever.
2. Loosen the screw (A) and adjust the presser foot height moving the presser bar.
3. Tighten the screw securely after checking the presser foot is parallel with the needle plate.

Added : November, 2006

- 17 -
Sec. 7 Needle position at zigzag stitching

Checking:
1. Set test mode at 1.
2. Turn hand wheel by hand and see if needle leaves the same clearance at both right
and left end of needle plate hole.

ab
a b

Adjustment:
1. Loosen hex screw (A) and adjust needle position by turning eccentric pin using 7mm
wrench.

- 18 -
Sec. 8 Clearance between needle and shuttle
Note: Make this checking before checking Needle timing to shuttle

Checking:
1. Remove needle plate, bobbin case and face cover.
2. Set test mode at 1.
3. Shift shuttle hook at the rear of needle by turning hand wheel.
Check to see if needle clearance to shuttle is within 0.05 to 0.15 mm.

0.050.15 0.050.15

At left position At right position

Shuttle

0.050.15

At left position At right position

Adjustment:
1. Turn screw to either direction as illustrated and adjust needle position by moving support
shaft back and forth.
To decrease clearance, turn screw to counter-clockwise.

- 19 -
 2. If needle clearance to shuttle at right and left position is not same, adjust position
of fulcrum for needle swing support .
Loosen bolt located under bottom of support plate and adjust position of fulcrum.

Do not loosen
this screw.

3. After adjustment, tighten the bolt securely.

- 20 -
Sec. 9 Needle timing to feed dog
Note: After adjustment, be sure to follow Needle timing to shuttle.

Checking:
1. Turning hand wheel, bring needle bar to its highest position.
2. Check to see if feed dog starts to move when needle starts to go down by
turning hand wheel towards you.

Feed dog starts to move

almost at the same time
when needle starts to go
down.

Adjustment:
1. Adjust the angle of timing gear to lower shaft with 2 screws on timing gear loosened and hex
driver inserted into one of the screws by turning main shaft with hand wheel,.
If feed-dog motion too early Turn hand wheel towards you.
If feed-dog motion too late Turn hand wheel away from you.
2. Tighten screw temporarily and check feed-dog motion.

- 21 -
Sec. 10 Needle timing to shuttle hook
Check Needle timing to feed dog and Needle bar height beforehand.

Checking:
1. Set mode at 1.
2. Remove needle plate. Check to see if needle is not bent.
3. Move needle to left position by turning hand wheel.
Raise needle from its lowest position slowly and check if distance is as illustrated below,
when point of shuttle hook aligns with right side of needle.

Point of shuttle hook

0.50.8

Adjustment:
1. Remove front cover. Loosen two screws on gear and adjust position of gear as illustrated
below.
With one screw tightened temporarily, check to see if the clearance is as illustrated above.
2. Adjust it by turning main shaft with hand wheel, with screws loosened and hex driver inserted
into one of the screws. Tighten screws securely after adjustment.

- 22 -
Sec. 11 Needle stopper at right position
Note: Before checking, follow section Needle position at zigzag stitching

Checking:
1. Set test mode at 1. Remove face cover.
2. Bring needle to right position.
3. With needle bar touched with stopper at right side, check to see if needle collides with
presser foot and needle plate. It is acceptable if needle goes down along the edge of
needle plate.

Stopper

Adjustment:
1. Loosen screw (A) and adjust the stopper in either direction. Tighten the screw securely after
adjustment.

- 23 -
Sec. 12 Adjustment of thread tension

Checking:
1. Set thread tension at the center of AUTO position.
2. Pull thread between tension discs and check thread tension value using 100 gr. tension gauge.
Measured value should be 40 to 50 g.
*When tension gauge is not available, do actual sewing and check balance of upper and lower
threads.
Adjustment:
1. Remove front cover and adjust by turning spring pressure adjustment screw.
*Turn it clockwise to increase tension.
*Turn it counter-clockwise to decrease tension.

When making adjustment without removing front cover,

1. Remove face cover and lower thread take-up lever.
2. Insert index finger and adjust by turning spring pressure adjustment screw as shown below.

Revised: January 2006

- 24 -
Sec.13 Zigzag bight & stitch balance

Zigzag bight
1. Checking meshing position of gears
This procedure is needed only when disassembling and re-assembling cams.

(1) Checking
Remove face cover and turn off power switch.

Rotate gear (a) clockwise until it stops with long projection touched with shaft. Check to see if
end (c) of zigzag cam (b) aligns with center of gear (a).

a c

(2) Disassembling and re-assembling

If meshing position of two gears is not correct, remove zigzag cam (b) from shaft and insert it into
correct position.

2. Origin point positioning of zigzag bight

(1) Checking---Meshing position of gears is to be correct.
Set machine at test mode 1. Move needle to its right position by turning hand wheel.
Turn off power switch

Turn gear (a) further clockwise and check to see carefully if it may rotate, since rotation amount is
very limited.

Turn clockwise.

Long projection
concealed inside

- 25 -
*Setting is OK if there is a room for long projection (concealed) of gear (a) to rotate.
*Setting is not good if the projection has collided with zigzag cam and doesnt move.

2. Adjustment
Turn off power switch.
Loosen two screws on gear (a) and tighten the screw near short projection temporarily.

Screw to be tightened temporarily.

Turn on power switch. Loosen the screw tightened temporarily on gear (a) and rotate gear (a)
clockwise until it touches with limiter and tighten two screws securely.

Stitch balance
If forward and reverse pitch is not balanced due to imperfect zero feed adjustment, adjust by
changing position of motor gear.

Stepping motor for

stitch length

Screw on motor gear

Adjustment
In case of small deviation from correct zero feed, adjust as follows:
*It is recommended to use SINGER test needle when checking Zero feed.
1. Turn off power switch.
2. Loosen one of two screws on motor gear.

- 26 -
3. Set machine at test mode 2 [Zero feed.
4. Loosen other screw on motor gear for adjustment.
5. Adjust by moving the motor gear in either direction with 1.5 mm hex driver running machine
with a little thick paper placed under presser foot.

<Fine adjustment mechanism is available for stitch length according to models>

Fine adjustment is needed for all patterns including buttonholes on models with many
stitch patterns except model 7422, 7442 and 7462. Fine adjustment mechanism is
provided for this purpose in addition to adjustment of motor gear above.
Adjust as follows after adjusting motor gear:

1. Loosen fixing bolt on motor bracket using 2.5 mm hex driver.

2. Turn position adjusting bolt on motor bracket in either direction using 3.0 mm hex driver.
Note: If it is loosened counter-clockwise, make the bracket follow bolt

- 27 -
Origin point positioning of stitch length
In case of large deviation, adjust as follows:
Note: There are two stitch length mechanisms half-step and full-step versions.

(A) Stitch length (Half-step version)

*Stitch length mechanism on half-step version
Step motor rotates 7.5 degrees with one pulse and this amount of rotation makes feed
regulator rotate 3 degrees under ratio of 1 : 2.5 of motor gear vs feed regulator gear. This
amount of rotation makes stitch length vary by 0.5 mm.
Stitch pitch of 0.25 mm is half amount of above so that step motor is held at non-exciting
position which is midway between exciting positions

Stopper pin

Screw

Loosen this screw

before adjustment

1. Turn off power switch.

2. Loosen one of two screws on motor gear.
3. Turn on power switch and set machine at test mode 2Zero feedand motor shaft will be
held at one of exciting position.
4. Loosen other screw on motor gear for adjustment and motor gear will become free from motor
shaft.
5. Rotate the projection (1) of motor gear until it touches with the stopper pin and you will get
position for origin point positioning.
Projection (1) of motor gear.

Stopper pin

Projection (2)

Switch

- 28 -
 6. Temporarily tighten one screw which is located for easier access for adjustment.
7. Set machine at test mode 2 [Zero feed] again by turning on power switch.
8. Activate the origin point positioning of feed motor by turning hand wheel manually.
9. Adjust by moving the motor gear in either direction with 1.5 mm hex driver running
machine with a little thick paper placed under presser foot.
10. Check zero feed running machine with a little thick paper under presser foot.
11. Tighten two screws securely after adjustment.
12. Re-check and re-adjust feed balance of actual patterns following procedures in later part of this
section.

Projection (1)

(B)Stitch length (Full-step version)

*Full-step version of stitch length mechanism

Step motor rotates 7.5 degrees with one pulse as in the half-step version, but ratio of motor
gear vs feed regulator gear is 1 : 5. This amount of rotation makes feed regulator rotate 1.5
degree. This amount of rotation makes stitch length vary by 0.25 mm. 0.25 mm stitch pitch
moves at each of 7.5 degree exciting position, but amount of rotation increases two times in
comparison to the half-step version for maximum stitch length. This is the details of Full-step
version.
Shape of stitch length mechanism is different from the half-step version due to the difference
of ratio of gears. Check which is the machine serviced according to the shape of motor gear.
Feed regulator
Motor gear

Projection (1)

Switch Stopper pin

- 29 -
1. Turn off power switch.
2. Loosen one of two screws on motor gear.
3. Turn on power switch and set machine at test mode 2 [Zero feed] and motor shaft will be
held at one of exciting position.
4. Loosen other screw on motor gear for adjustment and motor gear will become free from
motor shaft.
5. Rotate projection (1) of motor gear until it touches with stopper pin and you will get position
for origin point positioning.
6. Temporarily tighten one screw which is located for easier access for adjustment.
7. Set machine at test mode 2 [Zero feed] again by turning on power switch.
8. Activate the origin point positioning of feed motor by turning hand wheel manually.
9. Adjust by moving motor gear in either direction with 1.5 mm hex driver running machine with
a little thick paper placed under presser foot.

Adjust zero feed

by turning this screw.

Re-checking and re-adjusting feed balance of actual patterns

After checking Feed Zero with needle only, re-check feed balance of actual patterns under following
conditions:.
1. Fabric: Demo swatch
2. Thread: Coats & Clark #60
3. Presser foot: Satin foot
4. Actual patterns to be checked:
7422, 7424, 7442, 7444, 7462 and 7464
zigzag stitch with stitch length at 0.25 and smocking stitch
7426, 7446,*7436 and 7466
zigzag stitch with stitch length at 0.25 and honeycomb stitch #44 at default position.

- 30 -
 7428, 7448 and 7468
zigzag stitch with stitch length at 0.25, honeycomb stitch #44 at default position and
dog pattern #89.
5. Make fine adjustment to obtain feed balance for each pattern. Use fine adjustment mechanism,
if available.
6. Tighten screws on motor gear securely after adjustment.

NOTE: Check which is the machine serviced, half-step or full-step version following
photographs below.

Feed mechanism with half-step movement

Motor gear

Motor gear

Feed mechanism with full-step movement

Motor gear

Motor gear

- 31 -
Meshing motor gear with feed regulator gear

When meshing motor gear with feed regulator gear again, follow procedures below:

A. Half-step version
Mesh these gears so that centers of feed regulator and motor gear and concave hole may be
positioned in alignment

Concave portion

Almost straight line

B. Full-step version
Rotate motor gear clockwise to touch it with stopper pin and mesh these gears so that feed
regulator gear may be positioned with full two gears below line from feed regulator to motor
gear

Stopper pin

Full two gears below line

- 32 -
 DETAILS OF TECHNICAL ASPECTS OF FEED CONTROL
AND ZIGZAG BIGHT CONTROL UNITS

FEED CONTROL UNIT - Half step version

A. Position of pulse motor gear at origin point

Rotational ratio of gear (A) vs pulse motor gear (B) is 1:2.5. Rotation of motor gear (A) is 1/2 step per 1
pulse and 3.75 (7.5 divided by 2) degrees resulting in the gear (B) rotated at 1.5 (3.75 divided by 2.5) degree.

There are 48-step exciting positions (segments) with 7.5 degree rotation per
1 step on the pulse motor. Therefore, 7.5 degree rotation per 1 pulse coincides with exciting positions and
center of non-exciting positions alternatively.
Stitch length is set at 0.25 mm for rotation of motor gear (B) of 3.75 degrees per 1 pulse.

B. Position of feed regulator at maximum forward feed

Maximum possible forward feed amount is 4.5 mm from the position shifted 7.5 degrees with 2 pulses from
the origin point.

Added: January, 2006

- 33 -
 C. Position of feed regulator at zero feed
Position of feed zero is shifted with 20 pulses from the origin point and motor gear (A) is rotated at 75
(20 multiplied by 3.75) degrees. Motor gear (B) is rotated at 30 (20 multiplied by 3.75 divided by 2.5)
degrees.

D. Position of feed regulator at maximum backward feed

Maximum possible backward feed amount is generated at the position shifted with 33 pulses from
the origin position and motor gear (A) is rotated with 13 pulses at 48.75 (13 multiplied by 3.75) degrees.
Gear (B) is rotated at 19.5 (48.75 divided by 2.5) degrees.

Added: January, 2006

- 34 -
 FEED CONTROL UNIT - Full step version

A. Position of pulse motor gear at origin point

Rotational ratio of gear (A) vs pulse motor gear (B) is 1:5. Rotation of motor gear (A) is 7.5 degrees (1 step
per 1 pulse) resulting in the gear (B) rotated at 1.5 (7.5 divided by 5) degree.

There are 48-step exciting positions (segments) with 7.5 degree rotation per 1 step on the pulse motor.
Therefore, 7.5 degree rotation per 1 pulse coincides with all exciting positions.

Stitch length is set at 0.25 mm for rotation of motor gear (A) of 7.5 degrees per 1 pulse.

B. Position of feed regulator at maximum forward feed

Maximum possible forward feed amount is 4.5 mm from the position shifted 7.5 degrees with 2 pulses from
the origin point.

Added: January, 2006

- 35 -
 C. Position of feed regulator at zero feed

Position of feed zero is shifted with 20 pulses from the origin point and motor gear (A) is rotated at 150
(20 multiplied by 7.5) degrees. Motor gear is rotated at 30 (20 multiplied by 7.5 divided by 5) degrees.

D. Position of feed regulator at maximum backward feed

Maximum possible backward feed amount is generated at the position shifted with 33 pulses from the origin
position and motor gear (A) is rotated at 97.5 (13 multiplied by 7.5) degrees and Gear (B) is rotated at 19.5
(97.5 divided by 5) degrees.

Added: January, 2006

- 36 -
 ZIGZAG BIGHT CONTROL UNIT

A. Position of pulse motor gear at origin point

Rotational ratio of Motor pinion gear (A) vs zigzag cam gear (B) is 1:1. Rotation of motor gear (A) 1/2 step per
1 pulse and 3.75 degrees (7.5 divided by 2) resulting in the gear (B) rotated at 3.75 degrees.

There are 48-step exciting positions (segments) with 7.5 degree rotation per 1 pulse on the pulse motor.
Therefore, 3.5 degree rotation per 1 pulse coincides with exciting position and center of non-exciting positions
alternatively.

Zigzag bight is 0.25 mm for rotation of motor gear (A) of 3.75 degrees per 1 pulse.

Added: January, 2006

- 37 -
 B. Needle at right position
Needle at right position is the position with 2 pulses shifted from the origin point resulting in the gear (B) and
gear (A) rotated at 7.5 (3/75 multiplied by 2) degrees. Needle position is located at 3.5 mm from center.

C. Needle at center position

Needle at center position is the position with 14 pulses shifted from the extreme right position resulting in
the gear (B) and gear (A) rotated at 52.5 (3.75 multiplied by 14) degrees. This position is the position with 16
pulses shifted from the orogin point.

D. Needle at left position

Needle at left position is the position with 30 pulses shifted from the origin point and with 14 pulses shifted
from the center position resulting in the gear (B) and gear (A) rotated at 52.5 (14 multiplied by 3.75) degrees.
Needle position is located at 3.5 mm from center.

Added: January, 2006

- 38 -
Sec. 14 Needle stop at highest position

Needle always stops at its highest position. This is controlled by sensor cam and sensor
located on main shaft.

Checking:
1. Raise needle to its highest position by turning hand wheel.
2. Push bobbin winder to the right.
3. Check to see if screw (A) of two screws (A & B) on collar fixing sensor cam is located on
top. Screw (B) on concave portion of collar faces to the front.

Adjustment:
1. Raise needle to its highest position.
2. Loosen two screws (A & B) and shift collar so that screw (A) is located on top and tighten it
temporarily.
3. Run and stop machine and check to see if needle stops at its highest position.
4. If there is no problem, tighten two screws securely.

- 39 -
Sec. 15 Bobbin holder stopper spring

Remove needle plate, bobbin case and retaining bracket beforehand.

1. Place the retaining bracket aligning corner of plate spring with inside of wall (A) of shuttle race
as illustrated below and tighten the fixing screw temporarily.

2. Insert the bobbin case into position and adjust the position of retaining bracket so that the
projection of bobbin case may be positioned against the spring plate as illustrated below.

Tighten the fixing screw securely.

P#86132
Bobbin case

- 40 -
3. Adjust the position of reverse rotation stopper so that there may be a clearance of 1 to 1.5 mm
between the projection and plate spring while turning the bobbin case back and forth.

Tighten the fixing screw securely.

4. Place the bobbin cover plate into position.

Added : November, 2006

- 41 -
Sec. 16 Motor belt tension

Adjustment
1. Remove the front cover.
2. Loosen two nuts (A) and adjust belt tension so that belt maybe bent about 5 mm when it is
pushed by pressure of 100g between upper shaft and motor.
3. Tighten the two nuts after checking the belt tension.

Added : November, 2006

- 42 -
Sec. 17 Timing Belt tension

Adjustment
1. Remove face cover.
2. Loosen the screw (A) on idler pulley bracket.
3. Tighten the screw (A) after checking the belt tension.

Note: Be sure to recheck Needle Timing to shuttle after adjustment.

Added : November, 2006

- 43 -
Sec. 18 Bobbin holder thread tension

Do not adjust the screw as it is set in the factory.

Standard tension: 16g (1)

Added : November, 2006

- 44 -
Sec. 19 Electronic component area
AC Power Board

Component number is 87530 for 120V spec. and 87553 for 230V spec.
Be sure to check number printed on board.

Transformer

Secondary
5P Connector cord

Connect with CPU

LED lamp

harness

Main motor DC 120v

Transformer
YM-45D
Primary

- 45 -
 CPU Board 1 (for model 7422, 7442 and 7462)

Component number for half-step version is 87520. Be sure to check number printed on board.
.
87520

Motor for material feeding Motor for needle swing

Cam sensor harness

5P connector cable
Bobbin winding switch
Connected with AC

Buttonhole stitch SW

Reverse stitch SW

Foot control

Serial port

Only for factory

Jumper cord
13P Connect cable

4P Connector cable Connected with switch board

Connected with switch board Only for Japan market

Revised: January 2006

- 46 -
CPU Board 2 (other models)

Component number for half-step version is 87555 and for full-step version is 87585.
Be sure to check number printed on board.

87555
Motor for material feeding Motor for needle zigzag

Not use

Cam sensor harness

5P connector cable
Bobbin winding switch
Connect with AC board

Buttonhole stitch SW

4P Connector cable

Foot control Connect with CPU

Reverse stitch SW

Serial port

Only for factory

Jumper cord
13P Connect cable

4P Connector cable Connect with switch board

Connect with switch board Only for Japan market

Revised: January 2006

- 47 -
 CPU Board 3 (other models) Addition

Component number for half-step version is 87555 and for full-step version is 87585.
Be sure to check number printed on board.

87585

Motor for material feeding Motor for needle zigzag

Not use

Cam sensor harness

5P connector cable
Bobbin winding switch
Connect with AC board

Buttonhole stitch SW

4P Connector cable

Foot control Connect with CPU

Reverse stitch SW

Serial port

Only for factory

Jumper cord
13P Connect cable

4P Connector cable Connect with switch board

Connect with switch board Only for Japan market

Added: January 2006

- 48 -
Switch Board 1 (for model 7422, 7442 and 7462)

Component number is 87526. Check number printed on board.

13P Connector

Connect with CPU

4P Connector
Connect with CPU

- 49 -
Switch Board 2 (for 7446, 7466, 7444 and 7464)

Component number for 7446 and 7466 is 87547. for 7444 and 7464 is 87533.
87533 is the one where jumper wire is cut on 87547.
Component number printed on board is 87547 on both boards.

13P Connector
Connect with CPU

4P Connector
Connect with CPU

Jumper wire

4P Connector
Connect with CPU

Twin needle

select SW

- 50 -
Switch Board 3 (for 7426 and 7424)

Component number for 7426 is 87563 and for 7424 is 87562.

87562 is the one where jumper wire is cut on 87563.
Component number printed on board is 87563 on both boards.

13P Connector
Connect with CPU
63

Twin needle select

SW & needle stop

select SW

4P Connector
Connect with CPU

Jumper wire

4P Connector
Connect with CPU

- 51 -
Switch Board 4 (for 7428 7436)

Component number is 87564 for 7428, *87578 for *7436.

Be sure to check number printed on board.

13P Connector
Connect with CPU
64

Twin needle select

SW & needle stop

select SW

4P Connector 12 Switches

Connect with CPU

4P Connector
Connect with CPU

Revised: January, 2006

- 52 -
Switch Board 5 (for 7448 and 7468)

Component number is 87548.

Be sure to check number printed on board.

13P Connector
Connect with CPU

4P Connector
Connect with CPU
12 Switches

4P Connector
Connect with CPU

Twin needle

Select SW
Needle stop position
select SW

- 53 -
Wiring diagram

- 54 -
 7436

- 55 -
- 56 -
 Parts list for feed control unit of half-step version
without fine adjustment mechanism for CB1 model
to be used with circuit board #87520

6 12 5 NO. Name Part no.

1 Motor bracket 87123 1
2 Metal bush 87176 1
3 Feed regulator 87229 1
4 4 Pinion gear 87246 1
5 Pulse motor 87600 1
6 Torsion spring 80113 1
7a M4 Phillips screw 61225 1
7b M4 Phillips screw 61222 1
8 M3 screw 64653 4
1 9 Color 87217 1
10 Washer 1 53321 1
3 8 11 Washer 2 32949 1
12 Vinyl tube7mm long) 87266 1
13 M3 phillips screw 87256 2

13 7a NO. Name Part no.

7b
* Switch 87516 1
* Switch cover 77527 1
* M3 screw 63796 1
* Washer 63085 1
8

9
2 1

NO. Name Part no.

14 M3 CP screw 87262 1
15 Washer 31246 1

15 14
NO. Name Part no.
16 Securing bracket 87121 1
16

Added :January,2006

- 57 -
Parts list for feed control unit of half-step version
with fine adjustment mechanism for CB2/3/4 model
to be used with circuit board #87555
7 6 12 5 NO. Name Part no.
1 Motor bracket 87147 1
2 Metal bush 87178 1
4 3 Feed regulator 87229 1
4 Pinion gear 87246 1
5 Pulse motor 87600 1
6 Torsion spring 80113 1
7 M4 Phillips screw 76317 2
8 M3 screw 64653 4
9 Color 87217 1
10 Washer 1 53321 1
3 11 Washer 2 32949 1
1
8 12 Vinyl tube7mm long) 87266 1
13 M3 phillips screw 87256 2
14 Support bracket 87146 1
15 Tension spring 87188 1
13 15

NO. Name Part no.

* Switch 87516 1
* Switch cover 77527 1
* M3 screw 63796 1
9 14
* Washer 63085 1
8

21
20 NO. Name Part no.
18
16 M3 CP screw 87262 1
17 Washer 31246 1
18 M4 CP bolt 87255 1
19 Compression spring 87189 1
20 AR nut 73299 1
21 Securing bracket 87145 1

19

17 16

Added :January,2006

- 58 -
 Parts list for feed control unit of full-step version
with fine adjustment mechanism for CB2/3/4 model
to be used with circuit board #87585

7 11 NO. Name Part no.

1 Motor bracket 87148 1
8
2 Metal bush 87178 1
3 Feed regulator 87254 1
4 Pinion gear 87253 1
5 Pulse motor 87600 1
6 Compression spring 87191 1
4 7 M4 Phillips screw 76317 2
8 M3 screw 64653 2
9 Clip-on-washer E4 1513 1
10 Washer 1 59221 2
3 11 Washer 2 2206 1
12 1 12 Vinyl tube(3.5mm) 87273 1
13 M3 socket screw 80110 2
14 Support bracket 87146 1
15 Tension spring 87188 1
2
3 NO. Name Part no.
13 * Switch 87516 1
5 * Switch cover 77527 1
* M3 screw 63796 1
15
10

14
9 6

21 NO. Name Part no.

20 18
16 M3 CP screw 87262 1
17 Washer 31246 1
18 M4 CP bolt 87255 1
19 Compression spring 87189 1
20 AR nut 73299 1
21 Securing bracket 87145 1

19

17 16

Added :January,2006

- 59 -