HMM INFRA LTD.

CONCESSIONAIRE
OWNER
Dedicated Freight Corridor Corporation TATA Projects Limited &
Aldesa JV

PROJECT:
DEDICATED FREIGHT CORRIDOR-
EASTERN CORRIDOR BHAUPUR TO
KHURJA
CONTRACT PACKAGE - 101

Title:
Design of Erection scheme

doc no. HHS 02 17 2216 D

Mar-17
1.0 Introduction:
This design note pertains design calculations for checking the adequacy of members of
main truss and launching nose during the stages of launching.Launching operation is
devided into stages for the movement of main truss and launching nose (LN)
50% design wind is considered during launching operation of truss and LN as launching is propos
calm wind condition.

1.1 Design Basis

Reference Drawing No.:
1. GENERAL ASSEMBLY DRAWING OF ETMJ1 S101-1RFO1091B/0.92B
2. STRUCTURAL DRAWING GFC 101-RFO-1104 /11049
3. LAUNCHING METHODOLOGY SHEET NO 1 TO 3
4. LAUNCHING NOSE DETAILS SHEET NO. 4

5. TRESTLE DETAIL SHEET NO. 5

1.3 Reference Codes

IS 800:2007 - Code of practice for general construction in steel.
IS 875:1987 (Part 3) - Code of practice for design loads for buildings and structures (WIND LOA

1.4 Design Data:

Grade of Steel (for LN ) = E250, BR Quality (Fy = 250 MPa; Fu = 410 MPa) as per IS2062-2011
Grade of Bolts = HTS 8.8 grade (Fy = 640 MPa; Fu = 800 MPa)

1.5 Load Calculations:

The loads considered are:
Weight of Main Truss and Launching nose: Self weight applied by factor 1.2 to account
for the weight of gusset, battens, stiffeners etc. in
Wind load Calculation

Wind load calculations:

Design wind speed = Vz = Vb x K1 x K2 x K3 - Cl.5.3 IS875-3:1987
Basic wind speed = Vb = 47 m/s
Risk Coefficient =K1 = 0.71 (for structures during construction stages)
- Table 1 IS875-3:1987
Terrain, Height & Structure = K2 = 1.03 (for Terrain category 1 & Class b)
size coefficient
Topography factor = K3 = 1
Design wind speed = Vz = 47 x 0.71 x 1.03 x 1 = 34.37 m/s
Design wind =0.6 Vz=0.6x34.37x34.37=708.78N/sq.m
71 kg/m2(say)
Shielding factor calculation-Along Lateral direction
Exposed area of all individual members in truss
Member L(m) B(m) Area
Bottom Chord 75.065 1 75.07
Top Chord 64.58 0.8 51.66
Vertical 9.5 0.7 6.65
Digonal 14 0.5 7.00
End Raker 12.7 0.8 10.16
Total

Total area enclosed by the boundary of the frame

Windward frame:
Solidity ratio 291.249
851.687
Ct (table 28 IS:875 part 3)
Wind pressure 1.7 x 71

Leeward frame:
Frame spacing ratio 6.55 / 11.35
Shielding factor for multiple frame
(table 29 IS:875 part 3)
Force coefficient Cf 1.7 x 0.7
Wind pressure 1.19 x 71

Wind load om main truss during static condition during erection;

Wind load on wind ward truss:
Bottom Chord 1 x 0.121
Top Chord 0.8 x 0.121
Vertical 0.7 x 0.121
Diagonal 0.5 x 0.121
End Raker 0.8 x 0.121

Wind load on wind leeward truss:

Bottom Chord 1 x 0.084
Top Chord 0.8 x 0.084
Vertical 0.7 x 0.084
Digonal 0.5 x 0.084
End Raker 0.8 x 0.084
 Wind load om Launching nose during static condition during erection;
Wind load on wind ward SIDE:
Bottom Chord 0.65 x 0.121
Top Chord 0.25 x 0.121
Vertical 0.164 x 0.121
Diagonal 0.164 x 0.121

Wind load on wind leeward side:

Bottom Chord 0.65 x 0.084
Top Chord 0.25 x 0.084
Vertical 0.164 x 0.084
Digonal 0.164 x 0.084

Wind load during operation to be considered 50% of the above load as the
launching operation will be done during moderate / calm wind condition.

The launching scheme is analysed and designed in STAADpro as givn in subsequent pages.
The design results for stage -7 are given below for maximum cantilever, the design is checked for
all the stages but only utilisation ratio in graphical from is produced for the design check of LN.
Members of main truss are checked for maximun cantilever which is a crical case. The design res
for main truss are not produced as they are not critical for the other stages.

SR. CANTILEVER MAX.DEFLECTIO

STAGES
NO LENTGTH N

Front Rear
Front Rear
Truss Position End End
End (m) End (m) (mm) (mm)

1.0 Stage :Assembling 2.48 4.41 0 0

2.0 Stage 2 : Launching started 7.77 0 2 0

LN pulled 7.77m
2.0 Stage 2 : Launching started 7.77 0 2 0
LN pulled 7.77m

3.0 Stage 3- Before T7 LN 14.8 9.46 11 2

pulled 14.8m

4.0 Stage 4: LN rest on T7 0 9.46 0 2

5.0 Stage 5 : Rear end leaves T2 9.46 17 2 7

6.0 Stage 6 : Rear end leaves T3 26.46 17 19 6

7.0 Stage-7 38M Cantilever 38 5.46 34 0

before T8

8.0 Stage-8 Front end rests on 0 5.46 0 0

T8

9.0 Stage 9 : Rear end leaves T4 5.46 17 3 4

10.0 Stage 10 : Before LN 21.267 1.19 16 0
Touches P2

10.0 Stage-11: LN rest on P2 0 1.19 0 0

11.0 Stage-12: LN removed 0 0 0 0

Maximum reaction at trestle

Minimum reaction at trestle
 is proposed in

WIND LOADS)

062-2011

nt
rs etc. in staad input

es)

q.m
Nos. Total Area
1 75.065
1 51.664
8 53.2
13 91
2 20.32
291.249 m2

= 851.687 m2

= 0.3420

= 1.7
= 120.7 kg/m2
121 kg/m2

= 0.58
= 0.7

= 1.19
= 84.49 kg/m2
= 84 kg/m3

= 0.121 MT/m
= 0.097 MT/m
= 0.084 MT/m
= 0.060 MT/m
= 0.097 MT/m

= 0.084 MT/m
= 0.068 MT/m
= 0.059 MT/m
= 0.042 MT/m
= 0.068 MT/m
 = 0.078 MT/m 0.03923
= 0.030 MT/m 0.01513
= 0.020 MT/m 0.00992
= 0.020 MT/m 0.00992

= 0.055 MT/m 0.02746

= 0.021 MT/m 0.01056
= 0.014 MT/m 0.00693
= 0.014 MT/m 0.00693

ecked for
k of LN.
esign results

Annexure - 1.
REACTIONS ON NODES(

T1 T2 T3 T4

49.444 71.626 61.996 62.216

65.007 81.118 70.238 72.121

34.447 56.471 69.769 64.311

49.492 64.881 78.478 74.056

72.916 60.047 73.04

88.846 70.085 84.372

73.541 60.411 73.721

89.446 71.125 84.983

114.749 65.629

131.737 75.852

107.484

125.561

31.869

51.161

40.916

59.753
65.007 89.446 131.737 125.561
34.447 56.471 60.047 31.869
 Wind
S ON NODES(MT) direction Total Reaction

T5 T6/P1 T7 T8 T9/P2

wind ward
53.801 9.413 side
675.077
Lee ward
67.997 10.1 side

wind ward
68.297 15.175 side
675.046
 675.046
Lee ward
83.215 16.454 side

wind ward
65.305 37.814 side
674.924
Lee ward
79.122 43.377 side

wind ward
66.344 27.845 6.558 side
674.921
79.965 34.079 6.903 Lee ward side

wind ward
61.416 50.916 15.713 side
674.924
Lee ward
71.733 69.756 17.423 side

wind ward
61.535 66.411 72.992 side
674.924
Lee ward
72.412 79.586 88.943 side

wind ward
57.873 63.937 154.742 side
674.922
Lee ward
68.619 74.869 171.852 side

wind ward
60.81 65.876 126.916 13.905 side
674.924
71.158 76.367 144.071 15.152 Lee ward side

wind ward
85.743 71.75 126.075 24.854
side
674.923
Lee ward
106.806 85.677 146.367 27.651 side
 wind ward
34.24 65.041 102.209 106.933 side
674.926
Lee ward
49.765 75.349 114.784 126.605 side

wind ward
35.36 65.728 103.738 96.069 7.526 side
674.921
Lee ward
50.811 75.974 116.16 115.435 8.12 side

wind ward
145.17 144.982 side
634.137
Lee ward
171.859 172.126 side

106.806 171.859 171.852 126.605 172.126

34.24 9.413 6.558 13.905 7.526
2.0 BEAM DESIGN
2.1 Data and Assumption
Effective length of girder = 36 m
dead load of girder = 27 MT
UDL on girder 27 / 36 = 0.75 MT/m

2.2 Code and standereds

i) IS:800:2007- Code of Practice for General Construction in Steel

2.3 Material Grade

E250 FE 410 haveing Yield strength = 250 MPA
Ultimate strength = 410 MPA
Hence ε = 1

2.4 Design of Beam

Bending moment WL2/8 0.75 x 36 x 36 = 121.5 MTm
8
Factored bending momment = 182.25 MTm
Shear Stress 27 / 2 = 13.5 MT
Factored Shear Force = 20.25 MT

2.5 Section Used

TOP flange 36 X 400 14400
WEB PLATE 16 X 1500 24000
BOTTOM FLANGE 45 X 850 38250
WIDTH OF COMPRESSION FLANGE = 400 mm
A = 766.5 Cm2
IXX = 3136764 Cm4
IYY = 249548 Cm4
rMIN = 18.04 Cm
ZXX 30537 Cm3
Zp = 40720 Cm3
2.6 Section Clarification
Outstandind width b = 192 mm
Depth of Web d = 1500 mm

as per table 2 of IS800:2007 b/tf = 5.33

< 8.4ε
plastic
as per table 2 of IS800:2007 d/tw = 93.75
< 105ε
COMPACT
Hence member is designed as plastic section
2.7 Check for bending
Imperfection Factor αLT = 0.21
L/rff = 199.56
h/tf = 41.67
as per Table 14 of IS:800: 2007 fcr.b = 5489.7 MPA
as per Table 13a of IS:800: 2007 fbd = 72.8 MPA
Design Bending Strength Md = βb x Zp x fbd = 296.442 MTm
Max Bending Stress = 182.25 MTm
 HENCE SAFE
2.8 Check for Shear
Shear Area Aw 16 x 1500 = 24000 mm2
Design Shear Stress = AW fyw / 1.1x√3 = 315.291645 MT
0.6 Vd = 189.174987 MT
> 13.5 MT
HENCE SAFE