FEB08 Economic Thickness of Insulation For Hot Pipes 1993 Rep 1996 PDF
FEB08 Economic Thickness of Insulation For Hot Pipes 1993 Rep 1996 PDF
BOOKLET 8
ARCHIVED DOCUMENT
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
CONTENTS
1 INTRODUCTION 1
2 THE EFFECT OF INSULATION 1
3 THE ECONOMIC THICKNESS OF INSULATION 3
Basic requirements to estimate economic thickness 4
4 TYPES OF INSULATION 5
5 THE ESTIMATION OF ECONOMIC THICKNESS 6
Use of specially prepared tables 7
By customised tabulation 7
6 ADAPTING TO AMBIENT CONDITIONS 12
7 ACKNOWLEDGEMENT 13
8 SOURCES OF FURTHER INFORMATION 13
APPENDIX 1
Some useful conversion factors 15
APPENDIX 2
Tables reproduced from BS 5422: 1990 16
APPENDIX 3
Heat loss graphs for various materials and surface temperatures 25
Preformed rigid fibrous sections 26
Preformed rigid calcium silicate or 85% magnesia sections 36
Preformed rigid polyisocyanurate or polyurethane sections 46
Preformed expanded nitrile rubber and polyethylene foam sections 49
APPENDIX 4
Some basic heat transfer formulae 51
ARCHIVED DOCUMENT
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
INTRODUCTION
ARCHIVED DOCUMENT
1
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
,,,,
existing insulation provides the most effective
Lagged
,,,,,,,,,,,,
arrangement for avoidable cost reduction. In flanges
many cases, thicker insulating layers would be ,,,,,,,, ,,,,,,,,,
,,,,,,,,,
well justified. All hot surfaces lose heat and, as
,,,,,,,,,,,,,
shown in Fig 1, attention should be given to
,,,,,,,,,
,,,,,,,,,,,,,
,,,,,,,,, ,,,,,,,,,
valves, flanges, etc., which are often left
uninsulated for maintenance reasons. An
uninsulated valve loses about the same amount ,,,,,,,,,,,,,
of heat as 1 m of uninsulated pipe of the same
diameter. Uninsulated flanges, which have a temperature induced stresses in the pipework
smaller surface area, lose about half this amount. system, which can be a cause of leakage at joints.
Thus, a 50 mm valve carrying process steam at Although some form of insulation is
200°C would cost about £100 per annum normally found on high temperature pipework,
without insulation, but only about £6 per low temperature small bore pipes, or pipes which
annum with appropriate insulation. The are used only intermittently, are often
operation of valves need not be affected by completely neglected. However, as with valves
insulation and it can be applied in easily and flanges, there is a considerable potential for
removable sections to ease maintenance. An avoidable cost savings. For example, the
additional benefit is a more uniform metal payback periods for 25 mm thick insulation on
temperature with a consequent reduction in 15 mm pipe in a gas fired domestic heating
Table 1 The Payback Period for Insulation on Domestic Central Heating Pipework
1000 2
2000 1
3000 0.7
4000 0.5
(Payback period assumes that the total cost for the installation of the insulation is £2 per metre)
ARCHIVED DOCUMENT
2
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
ARCHIVED DOCUMENT
3
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
ARCHIVED DOCUMENT
4
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
TYPES OF INSULATION
ARCHIVED DOCUMENT
5
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
ARCHIVED DOCUMENT
6
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
because many types of insulation are available application data, but if data are available, they
only in certain specific sizes. For this reason, the should be checked for consistency with the
algebraic method will not be described in this assumptions. Unless otherwise stated in Tables 8
booklet. For a more detailed explanation of the to 16, ambient conditions are still air at 20°C.
technique, reference can be made to Energy Table 4 shows the fuel costs and evaluation
Efficiency for Technologists & Engineers; Eastop & period used to derive the tabulated values for the
Croft, published by Longman Scientific & three application categories, non-domestic
Technical; ISBN 0-582-03184-2. central heating and hot water services, domestic
central heating and hot water services and
Use of specially prepared tables process pipework. Fuel costs are expressed in
Tables of the economic thickness of insulation pence per useful MJ. This is the cost of the fuel
for various types of application are included in in pence per MJ divided by the efficiency of the
BS 5422:1990. Values of the economic boiler.
thicknesses have been tabulated for appropriate Table 17 gives the useful cost of heat for
ranges of pipe sizes, pipe surface temperatures, common fuels over a range of fuel prices,
(normally the process stream temperature), and expressed in the normal purchase units, based
insulation thermal conductivities. These tables on typical boiler efficiencies. For a particular
have been reproduced in this booklet in purchase price, the useful cost of heat can be
Appendix 2 as follows: obtained directly from Table 17. Insulation costs
are expressed in a particular way which is
■ Non-Domestic heating and hot water
described below. In general terms, the economic
services
thicknesses have been derived for estimates of
Heating - solid fuel boiler Table 8
fuel, insulation and installation costs which will
- gas-fired boiler Table 9
apply in 1995.
- oil-fired boiler Table 10
Hot water services Table 11
By customised tabulation
■ Domestic heating and hot water services
If the data relating to a particular application are
Heating - heated areas Table 12
significantly different from those forming the
- unheated areas Table 13
assumptions used to derive the tabulated values
Hot water services - heated areas Table 14
of economic thickness (Tables 8-16) a calculation
- unheated areas Table 15
specific to the application must be performed.
■ Process pipework Table 16
The most straightforward method of calculation
These tables provide the easiest method of is to create a table which shows the total cost,
determining the required value of economic i.e. the cost of the heat loss plus the insulation
thickness, but the conditions of the application costs over the evaluation period, for a range of
under consideration should reasonably satisfy insulation thicknesses. The thickness which
the assumptions used to derive the tabulated results in the minimum total cost can then be
values. Use the tables in the absence of any selected.
ARCHIVED DOCUMENT
7
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
Table 4 Fuel costs and evaluation period used to derive the economic thickness Tables 8 - 16
Notes: (1) Each evaluation period is based on a typical intermittent operation for the number of
hours shown over a five year period (e.g. continuous non-domestic operation for five years =
40,000 hours)
(2) Deduced from data in BS 5422:1990
Thickness of Heat loss Cost factor Cost of heat lost over Installed cost Total cost
insulation evaluation period of insulation
ARCHIVED DOCUMENT
8
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
A table of the type shown in Fig 3 is example, that a 50 mm bore pipe with 50 mm of
required. Information described in Section 3, insulation would lose heat at 20 W/m; the same
‘The economic thickness of insulation’, must be pipe without insulation would lose heat at 240
available to complete the table. The meaning of W/m. In a similar way, the value of heat loss
the headings and the method of calculating the can be determined for any combination of pipe
relevant values are as follows. Each heading has bore and insulation thickness. If conditions are
been assigned a step number, used to clarify the windy, refer to Section 6.
worked example given on Page 9.
Cost factor (Step 3)
Thickness of insulation (Step 1) The cost factor is the cost in pounds of one
The table is completed for a range of watt of heat loss per metre of pipe over the
possible insulation thicknesses. If necessary, the evaluation period. It depends on the evaluation
first entry can be bare pipe, i.e. insulation period and the cost of useful heat. The stages in
thickness equals 0 mm, and successive entries determining the cost factor are:
made for each of the available thicknesses of the i) Determine the number of MJ of heat which
selected insulation. Alternatively, the tabulated are lost per metre of pipe over the evaluation
values of economic thickness can be used as a period if the rate of loss is one watt/metre.
guide to the approximate value and a range of A watt is a joule per second. Therefore, if
thicknesses around this value used in the table. the evaluation period is expressed in hours,
Heat loss (Step 2) the number of joules which are lost with a
This is the rate of heat loss, in watts, per one watt heat loss is:
metre of pipe. It depends on the process stream evaluation period x 3,600
temperature, the pipe diameter, the insulation
thickness and ambient conditions. The heat loss A megajoule (MJ) is 1,000,000 joules
can be determined conveniently from pre- (106 joules), therefore the number of MJ lost
prepared graphs (Graphs 1 - 25) which give the with a one watt heat loss is:
heat loss for a range of insulation types and evaluation period x 3,600 / 106
thicknesses, pipe diameters and temperatures.
For presentational convenience, these graphs are ii) Determine the cost factor which is the
reproduced in Appendix 3. Table 5 summarises product of the cost of useful heat in pence
conveniently the content of each of the graphs. per MJ and the number of MJ lost, i.e.,
Use Table 5 to select the appropriate graph for cost x evaluation period x 3,600 / 106
the particular insulation type and pipe The result should be divided by 100 so that
temperature relevant to the application under the cost factor is expressed in £/W
consideration. The use of these graphs is The two stages can be combined into a single
temperature of 100°C insulated with performed Cost factor = pence x evaluation period x 36
MJ 106
rigid fibrous sections. The dotted lines show, for
ARCHIVED DOCUMENT
9
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
Cost of heat lost over evaluation period Installed cost of insulation (Step 5)
(Step 4) This is the total cost of the insulation per
This is simply the total value of the heat lost metre of pipe inclusive of the cost of the
per metre of pipe, for the particular thickness of insulating materials, the installation cost, surface
insulation, over the evaluation period. The heat finish, fixing materials etc. This cost must be
loss column gives the loss in watts per metre and determined for every thickness of insulation
the cost factor gives the cost in £/W for the considered.
evaluation period. Therefore, the cost of heat
Total cost (Step 6)
loss is given by:
This is the sum of the cost of heat loss over
Heat loss x Cost factor the evaluation period and the installed cost of
insulation.
A B C D
50 1 11 24
70 21
75 2 12 25
100 3 13 22
145 23
150 4 14
200 5 15
300 6 16
400 7 17
500 8 18
600 9 19
700 10 20
ARCHIVED DOCUMENT
10
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
ARCHIVED DOCUMENT
11
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
Thickness of Heat Loss Cost Factor Cost of Heat Installed Cost Total Cost
insulation Loss of Insulation
mm W/m £/W £/m £/m £/m
Table 7 Wind speed correction factors for heat losses from bare pipes only
ARCHIVED DOCUMENT
12
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
Variations in ambient temperature also affect the Copies of these British Standards are available
rate of heat loss, which in general is proportional from:
to the difference between the pipe (fluid) British Standards Institution
temperature and the ambient temperature. For Sales Department
example, if the average ambient temperature is Linford Wood
10°C as opposed to 20°C, and the pipe Milton Keynes
temperature is 150°C, the rate of heat loss will be MK14 6LE
7.7% (10 ÷ 130) greater.
For outdoor insulated piping in the UK, a ■ Insulation Suppliers:
rough guide would be to increase the still air, TIMSA Handbook: The Specifiers Insulation Guide
20°C ambient, heat loss rate by 15% - 20% to 1992
take account of the lower air temperature and Copies of this publication are available from:
exposure to winds. Thermal Insulation Manufacturers and Suppliers
It is necessary to emphasise the importance Association
of cladding or sealing outdoor insulation to PO Box 111
make it waterproof as far as possible. The heat Aldershot
losses from wet insulation will far exceed the Hampshire
heat losses through dry material. GU11 1YW
Tel: 01252 336318
7 ACKNOWLEDGEMENT
The Department of the Environment is grateful ■ Energy Efficiency Best Practice programme
to the British Standards Institution for publications:
permission to reproduce material from BS5970: Copies of literature applicable to insulation and
1992 and BS 5442: 1990. to energy efficiency in industry in general are
available from:
8 SOURCES OF FURTHER INFORMATION Energy Efficiency Enquiries Bureau
■ British Standards: ETSU
The following British Standards contain further Harwell
information on thermal insulation, its Didcot
specification and sources of supply: Oxon
BS 5422:1990 - Method for specifying thermal OX11 0RA
insulating materials on pipes, ductwork and Tel: 01235 436747
equipment (in the temperature range -40ºC to Fax: 01235 433066
+700ºC)
BS 5970:1992 - Code of practice for thermal ■ The latest news in energy efficiency technology
insulation of pipework and equipment (in the Energy Management is a free journal issued on
temperature range -100ºC to +870ºC) behalf of the DOE which contains information
ARCHIVED DOCUMENT
13
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
ARCHIVED DOCUMENT
14
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
APPENDIX 1
ARCHIVED DOCUMENT
15
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
Hot face temperature (in ºC) (with ambient still air at +20ºC)
Outside diameter
of steel pipe on + 75 +100 +150
which insulation Thermal conductivity at mean temperature (in W/(m.K))
thickness has
been based 0.025 0.04 0.055 0.07 0.025 0.04 0.055 0.07 0.025 0.04 0.055 0.07
(in mm) 1
Thickness of insulation (in mm)
17.2 14 17 20 23 17 21 24 26 22 25 28 32
21.3 15 18 22 24 17 22 25 27 23 26 30 34
26.9 17 20 23 25 20 24 26 28 24 28 32 35
33.7 17 21 24 26 20 25 27 31 25 29 34 37
42.4 18 22 25 27 21 25 28 32 25 31 35 39
48.3 18 23 25 28 22 26 29 33 26 32 36 41
60.3 19 24 26 29 23 27 31 35 27 33 38 43
76.1 20 24 27 31 23 28 33 36 28 35 40 45
88.9 20 24 28 32 24 28 33 37 29 36 42 46
114.3 21 25 29 33 25 30 35 39 31 37 44 48
139.7 22 26 30 34 25 31 36 41 31 38 45 50
168.3 22 26 31 35 25 32 37 42 32 40 46 52
219.1 22 27 32 36 26 33 38 43 33 42 48 54
273.0 23 27 33 36 26 34 39 44 34 43 49 55
Above 323.9 23 28 34 38 27 35 42 47 35 45 53 60
and
including
flat surfaces
1Outside diameters are as in BS 3600. The same thickness of insulation would be used for copper pipework of
approximately similar outside diameters.
ARCHIVED DOCUMENT
16
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
Hot face temperature (in ºC) (with ambient still air at +20ºC)
Outside diameter
of steel pipe on + 75 +100 +150
which insulation
Thermal conductivity at mean temperature (in W/(m.K))
thickness has
been based 0.025 0.04 0.055 0.07 0.025 0.04 0.055 0.07 0.025 0.04 0.055 0.07
(in mm) 1
Thickness of insulation (in mm)
17.2 17 22 24 26 20 24 27 31 24 29 34 37
21.3 18 23 25 27 22 25 29 33 26 32 36 39
26.9 20 24 26 29 23 27 31 34 27 33 38 42
33.7 21 25 27 31 24 28 33 36 28 35 40 44
42.4 22 25 29 32 25 30 34 38 30 37 42 47
48.3 22 26 30 33 25 31 35 39 31 38 44 48
60.3 23 27 32 35 26 32 37 41 33 39 46 50
76.1 24 28 33 36 27 34 39 43 34 42 48 52
88.9 24 29 34 37 28 35 40 45 35 43 49 53
114.3 25 31 35 39 29 36 42 47 36 45 51 56
139.7 25 32 36 41 30 37 43 48 37 47 53 59
168.3 25 32 37 42 31 38 45 50 38 48 56 61
219.1 26 33 38 44 32 40 46 52 40 51 58 65
273.0 27 34 40 45 33 41 47 53 41 52 59 68
Above 323.9 27 36 42 47 34 43 51 58 42 54 63 72
and
including
flat surfaces
1Outside diameters are as in BS 3600. The same thickness of insulation would be used for copper pipework of
approximately similar outside diameters.
ARCHIVED DOCUMENT
17
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
Hot face temperature (in ºC) (with ambient still air at +20ºC)
Outside diameter
of steel pipe on + 75 +100 +150
which insulation
Thermal conductivity at mean temperature (in W/(m.K))
thickness has
been based 0.025 0.04 0.055 0.07 0.025 0.04 0.055 0.07 0.025 0.04 0.055 0.07
(in mm) 1
Thickness of insulation (in mm)
17.2 18 23 25 28 22 26 29 33 26 32 36 40
21.3 19 24 27 29 23 27 32 35 27 34 38 43
26.9 21 25 28 32 24 29 33 36 29 35 41 45
33.7 22 26 29 33 26 31 35 38 31 37 43 47
42.4 23 27 32 35 26 32 37 41 32 39 45 50
48.3 24 28 33 36 27 33 38 42 33 41 46 51
60.3 25 29 34 37 28 35 39 44 35 43 49 52
76.1 25 31 35 39 29 36 42 46 36 45 50 55
88.9 25 32 36 41 30 37 43 48 37 46 51 57
114.3 26 33 38 43 31 38 44 49 39 48 54 60
139.7 27 34 39 44 33 41 47 51 41 50 57 63
168.3 27 35 41 45 33 42 48 54 42 52 59 66
219.1 28 36 42 47 34 43 51 56 43 54 62 69
273.0 29 37 43 48 35 44 52 57 45 55 64 71
Above 323.9 31 38 45 52 37 47 55 62 47 60 69 77
and
including
flat surfaces
1Outside diameters are as in BS 3600. The same thickness of insulation would be used for copper pipework of
approximately similar outside diameters.
ARCHIVED DOCUMENT
18
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
17.2 17 21 24 27 20 24 28 32 22 27 31 34
21.3 18 22 25 28 22 26 30 34 23 28 32 36
26.9 20 23 27 29 23 28 32 35 24 29 34 38
33.7 20 24 28 31 24 29 33 37 26 31 36 40
42.4 21 26 30 33 25 31 34 39 28 33 38 42
48.3 22 27 31 34 26 32 36 40 29 34 39 43
60.3 23 28 32 36 27 33 38 42 30 36 41 45
76.1 23 29 34 37 28 35 40 44 31 37 42 47
88.9 24 30 35 38 29 36 41 45 32 38 44 48
114.3 25 31 36 40 30 37 43 47 33 40 46 51
139.7 25 32 37 41 31 38 44 50 34 41 47 54
168.3 26 33 38 42 32 39 45 52 34 42 51 56
219.1 26 34 39 44 33 41 47 55 35 44 53 59
273.0 27 35 40 45 34 42 51 57 36 45 55 61
Above 323.9 29 36 42 50 35 44 54 61 40 51 59 65
and
including
flat surfaces
1Outside diameters are as in BS 3600. The same thickness of insulation would be used for copper pipework of
approximately similar outside diameters.
ARCHIVED DOCUMENT
19
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
10 17 18 19 20 27
12 18 19 20 21 29
15 18 19 21 29 31
22 20 29 30 32 33
28 21 30 32 34 35
35 22 32 34 35 37
42 22 33 35 37 39
54 23 35 37 39 40
Flat surfaces 29 31 34 36 38
10 19 20 21 32 34
12 20 21 22 32 34
15 21 22 32 33 35
22 22 32 34 35 36
28 23 34 36 36 36
35 24 35 37 38 39
42 25 37 38 39 40
54 26 37 38 39 40
Flat surfaces 34 37 40 43 45
ARCHIVED DOCUMENT
20
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
Table 14 Economic thickness of insulation for domestic hot water systems in heated areas
10 13 14 14 14 15
12 13 14 14 15 16
15 13 14 14 16 17
22 14 15 16 17 18
28 14 15 16 18 19
35 15 17 17 19 19
42 15 17 18 19 20
54 16 18 19 20 21
Flat surfaces 20 22 24 24 25
Table 15 Economic thickness of insulation for domestic hot water systems in unheated areas
10 14 15 16 17 18
12 15 16 17 18 19
15 15 17 17 19 19
22 16 18 20 20 21
28 17 19 20 21 30
35 18 20 21 22 31
42 19 20 22 23 32
54 20 21 23 33 34
Flat surfaces 23 25 25 29 31
ARCHIVED DOCUMENT
21
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
Hot face temperature at mean temperature (in ºC) (with ambient still air at +20ºC)
17.2 28 31 35 38 41 45 49 52 56 59 52 57 61 66 70
21.3 29 33 37 40 43 46 50 54 58 62 55 60 65 70 74
26.9 31 35 39 43 46 50 54 59 63 67 59 64 69 74 78
33.7 33 36 40 44 48 52 56 61 65 69 61 66 72 77 82
42.4 36 40 45 49 53 56 61 67 72 77 67 73 79 84 90
48.3 38 42 47 51 55 59 64 70 75 80 70 77 82 88 95
60.3 41 45 50 55 59 63 69 75 81 86 76 82 89 96 102
76.1 42 47 52 57 62 67 73 79 85 90 78 86 94 101 107
88.9 44 49 54 59 64 70 76 82 89 94 83 90 98 105 112
101.6 45 50 56 62 66 73 79 85 91 97 85 93 101 109 116
114.3 46 52 57 63 68 76 80 87 93 99 87 95 103 111 118
139.7 49 54 60 66 71 78 84 92 99 105 94 102 110 118 125
168.3 52 58 64 70 76 83 90 98 105 111 101 107 117 126 134
219.1 54 60 67 74 80 87 95 104 112 119 105 114 124 133 142
244.5 55 62 69 76 82 89 98 106 115 122 108 117 127 137 146
273 56 64 71 78 84 94 100 110 118 126 113 120 132 142 151
323.9 58 66 73 80 86 94 104 114 123 132 115 123 135 145 154
355.6 59 67 74 81 88 97 107 116 125 134 116 125 137 147 156
406.4 62 69 76 83 90 100 109 118 127 136 118 128 140 150 159
457 63 70 77 84 91 102 111 120 129 138 121 132 144 154 163
508 65 72 79 86 93 105 114 123 132 141 124 134 146 156 165
Over 508 72 78 87 98 105 113 124 133 142 151 127 137 151 161 170
and incl. flat
surfaces
ARCHIVED DOCUMENT
22
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
Table 16 Economic thickness of insulation for process pipework and equipment cont...
Hot face temperature at mean temperature (in ºC) (with ambient still air at +20ºC)
Outside
+400 +500 +600 +700
diameter
of steel Thermal conductivity at mean temperature (in W/(m.K))
pipe
0.04 0.05 0.06 0.07 0.08 0.05 0.06 0.07 0.08 0.09 0.06 0.07 0.08 0.09 0.10 0.07 0.08 0.09 0.10 0.11
(in mm)
Thickness of insulation (in mm)
Note: For thicknesses in bold type, the outside surface temperature is likely to exceed 50ºC if a low emissivity
surface is used, i.e. bright metal
ARCHIVED DOCUMENT
23
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
NOTE 1: The first column shows the basic costs required for economic thickness calculations. The range
covers both past prices and possible future price increases.
NOTE 2: The efficiencies given in the column headings indicate the values assumed in the calculations; they
do not represent the actual operating efficiency. In practice the system efficiency for a particular
application may be considerably lower than the values given.
This Table is based on Table 36 in BS 5422: 1990. The column headed ‘Fuel oil at 70% efficiency’ has
been recalculated and is not taken from the British Standard. Copies of the original document can be
obtained by post from British Standards Institution, Sales Department, Linford Wood, Milton Keynes,
MK14 6LE.
ARCHIVED DOCUMENT
24
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
APPENDIX 3
ARCHIVED DOCUMENT
25
Graph 1 Heat loss for pipes with surface temperature of 50ºC with varying insulation thicknesses
200 8
150 6
125 5
100 4
80 3
65 21/2
50 2
40 11/2
32 11/4
26
25 1
20 3/
4
15 1/
2
PREFORMED RIGID FIBROUS SECTIONS
10 3/
8
ARCHIVED DOCUMENT
1 W/m 2 3 4 5 6 7 8 910 20 30 40 50 60 70 80 90 100 200 300 400 500 600 800 1000
Heat loss
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
Graph 2 Heat loss for pipes with surface temperature of 75ºC with varying insulation thicknesses
200 8
150 6
125 5
100 4
80 3
65 21/2
50 2
40 11/2
32 11/4
27
25 1
20 3/
4
15 1/
2
PREFORMED RIGID FIBROUS SECTIONS
10 3/
8
ARCHIVED DOCUMENT
1 W/m 2 3 4 5 6 7 8 910 20 30 40 50 60 70 80 90 100 200 300 400 500 600 800 1000
Heat loss
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
Graph 3 Heat loss for pipes with surface temperature of 100ºC with varying insulation thicknesses
200 8
150 6
125 5
100 4
80 3
65 21/2
50 2
40 11/2
32 11/4
28
25 1
20 3/
4
15 1/
2
PREFORMED RIGID FIBROUS SECTIONS
10 3/
8
ARCHIVED DOCUMENT
1 W/m 2 3 4 5 6 7 8 910 20 30 40 50 60 70 80 90 100 200 300 400 500 600 800 1000
Heat loss
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
Graph 4 Heat loss for pipes with surface temperature of 150ºC with varying insulation thicknesses
200 8
150 6
125 5
100 4
80 3
65 21/2
50 2
40 11/2
32 11/4
29
25 1
20 3/
4
15 1/
2
PREFORMED RIGID FIBROUS SECTIONS
10 3/
8
ARCHIVED DOCUMENT
10 W/m 20 30 40 50 60 70 80 100 200 300 400 500 600 8001000 2000 4000 6000 8000 10000
Btu/ft h 20 30 40 50 60 70 80 100 200 300 400 500 600 800 1000 2000 4000 6000 8000 10000
Heat loss
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
Graph 5 Heat loss for pipes with surface temperature of 200ºC with varying insulation thicknesses
200 8
150 6
125 5
100 4
80 3
65 21/2
50 2
40 11/2
32 11/4
30
25 1
20 3/
4
15 1/
2
PREFORMED RIGID FIBROUS SECTIONS
10 3/
8
ARCHIVED DOCUMENT
10 W/m 20 30 40 50 60 70 80 100 200 300 400 500 600 8001000 2000 4000 6000 8000 10000
Btu/ft h 20 30 40 50 60 70 80 100 200 300 400 500 600 800 1000 2000 4000 6000 8000 10000
Heat loss
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
Graph 6 Heat loss for pipes with surface temperature of 300ºC with varying insulation thicknesses
200 8
150 6
125 5
100 4
80 3
65 21/2
50 2
40 11/2
31
32 11/4
25 1
20 3/
4
PREFORMED RIGID FIBROUS SECTIONS
15 1/
2
10 3/
8
ARCHIVED DOCUMENT
10 W/m 20 30 40 50 60 70 80 100 200 300 400 500 600 8001000 2000 4000 6000 8000 10000
Btu/ft h 20 30 40 50 60 70 80 100 200 300 400 500 600 800 1000 2000 4000 6000 8000 10000
Heat loss
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
Graph 7 Heat loss for pipes with surface temperature of 400ºC with varying insulation thicknesses
200 8
150 6
125 5
100 4
80 3
65 21/2
50 2
40 11/2
32 11/4
32
25 1
20 3/
4
15 1/
2
PREFORMED RIGID FIBROUS SECTIONS
10 3/
8
ARCHIVED DOCUMENT
10 W/m 20 30 40 50 60 70 80 100 200 300 400 500 600 8001000 2000 4000 6000 8000 10000
Btu/ft h 20 30 40 50 60 70 80 100 200 300 400 500 600 800 1000 2000 4000 6000 8000 10000
Heat loss
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
Graph 8 Heat loss for pipes with surface temperature of 500ºC with varying insulation thicknesses
200 8
150 6
125 5
100 4
80 3
65 21/2
50 2
40 11/2
32 11/4
33
25 1
20 3/
4
15 1/
2
PREFORMED RIGID FIBROUS SECTIONS
10 3/
8
ARCHIVED DOCUMENT
10 W/m 20 30 40 50 60 70 80 100 200 300 400 500 600 8001000 2000 4000 6000 8000 10000
Btu/ft h 20 30 40 50 60 70 80 100 200 300 400 500 600 800 1000 2000 4000 6000 8000 10000
Heat loss
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
Graph 9 Heat loss for pipes with surface temperature of 600ºC with varying insulation thicknesses
200 8
150 6
125 5
100 4
80 3
65 21/2
50 2
40 11/2
34
Nominal bore (mm)
Nominal bore (inches)
32 11/4
25 1
20 3/
4
PREFORMED RIGID FIBROUS SECTIONS
15 1/
2
ARCHIVED DOCUMENT
10 3/
8
10 W/m 20 30 40 50 60 70 80 100 200 300 400 500 600 8001000 2000 4000 6000 8000 10000
Btu/ft h 20 30 40 50 60 70 80 100 200 300 400 500 600 800 1000 2000 4000 6000 8000 10000
Heat loss
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
Graph 10 Heat loss for pipes with surface temperature of 700ºC with varying insulation thicknesses
200 8
150 6
125 5
100 4
80 3
65 21/2
50 2
40 11/2
32 11/4
35
25 1
20 3/
4
15 1/
2
PREFORMED RIGID FIBROUS SECTIONS
10 3/
8
ARCHIVED DOCUMENT
10 W/m 20 30 40 50 60 70 80 100 200 300 400 500 600 8001000 2000 4000 6000 8000 10000
Btu/ft h 20 30 40 50 60 70 80 100 200 300 400 500 600 800 1000 2000 4000 6000 8000 10000
Heat loss
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
Graph 11 Heat loss for pipes with surface temperature of 50ºC with varying insulation thicknesses
450 18
400 16
350 14
300 12
250 10
200 8
150 6
125 5
100 4
80 3
65 21/2
50 2
40 11/2
32 11/4
36
25 1
20 3/
4
15 1/
2
10 3/
8
ARCHIVED DOCUMENT
1 W/m 2 3 4 5 6 7 8 910 20 30 40 50 60 70 80 90 100 200 300 400 500 600 800 1000
Heat loss
PREFORMED RIGID CALCIUM SILICATE OR 85% MAGNESIA
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
Graph 12 Heat loss for pipes with surface temperature of 75ºC with varying insulation thicknesses
200 8
150 6
125 5
100 4
80 3
65 21/2
50 2
40 11/2
37
32 11/4
25 1
20 3/
4
15 1/
2
10 3/
8
ARCHIVED DOCUMENT
1 W/m 2 3 4 5 6 7 8 910 20 30 40 50 60 70 80 90 100 200 300 400 500 600 800 1000
Heat loss
PREFORMED RIGID CALCIUM SILICATE OR 85% MAGNESIA
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
Graph 13 Heat loss for pipes with surface temperature of 100ºC with varying insulation thicknesses
500
450 18
400 16
350 14
300 12
250 10
200 8
150 6
125 5
100 4
80 3
65 21/2
50 2
40 11/2
32 11/4
38
25 1
20 3/
4
15 1/
2
10 3/
8
ARCHIVED DOCUMENT
1 W/m 2 3 4 5 6 7 8 910 20 30 40 50 60 70 80 90 100 200 300 400 500 600 800 1000
Heat loss
PREFORMED RIGID CALCIUM SILICATE OR 85% MAGNESIA
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
Graph 14 Heat loss for pipes with surface temperature of 150ºC with varying insulation thicknesses
200 8
150 6
125 5
100 4
80 3
65 21/2
50 2
40 11/2
32 11/4
39
25 1
20 3/
4
15 1/
2
10 3/
8
ARCHIVED DOCUMENT
10 W/m 20 30 40 50 60 70 80 100 200 300 400 500 600 8001000 2000 4000 6000 8000 10000
Btu/ft h 20 30 40 50 60 70 80 100 200 300 400 500 600 800 1000 2000 4000 6000 8000 10000
Heat loss
PREFORMED RIGID CALCIUM SILICATE OR 85% MAGNESIA
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
Graph 15 Heat loss for pipes with surface temperature of 200ºC with varying insulation thicknesses
500 20
450 18
400 16
350 14
300 12
250 10
200 8
150 6
125 5
100 4
80 3
65 21/2
50 2
40 11/2
32
40
11/4
25 1
20 3/
4
15 1/
2
10 3/
8
ARCHIVED DOCUMENT
10 W/m 20 30 40 50 60 70 80 100 200 300 400 500 600 8001000 2000 4000 6000 8000 10000
Btu/ft h 20 30 40 50 60 70 80 100 200 300 400 500 600 800 1000 2000 4000 6000 8000 10000
Heat loss
PREFORMED RIGID CALCIUM SILICATE OR 85% MAGNESIA
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
Graph 16 Heat loss for pipes with surface temperature of 300ºC with varying insulation thicknesses
200 8
150 6
125 5
100 4
80 3
65 21/2
50 2
40 11/2
32 11/4
41
25 1
20 3/
4
15 1/
2
10 3/
8
ARCHIVED DOCUMENT
10 W/m 20 30 40 50 60 70 80 100 200 300 400 500 600 8001000 2000 4000 6000 8000 10000
Btu/ft h 20 30 40 50 60 70 80 100 200 300 400 500 600 800 1000 2000 4000 6000 8000 10000
Heat loss
PREFORMED RIGID CALCIUM SILICATE OR 85% MAGNESIA
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
Graph 17 Heat loss for pipes with surface temperature of 400ºC with varying insulation thicknesses
500 20
450 18
400 16
350 14
300 12
250 10
200 8
150 6
125 5
100 4
80 3
65 21/2
50 2
40 11/2
32 11/4
42
25 1
20 3/
4
15 1/
2
10 3/
8
ARCHIVED DOCUMENT
10 W/m 20 30 40 50 60 70 80 100 200 300 400 500 600 8001000 2000 4000 6000 8000 10000
Btu/ft h 20 30 40 50 60 70 80 100 200 300 400 500 600 800 1000 2000 4000 6000 8000 10000
Heat loss
PREFORMED RIGID CALCIUM SILICATE OR 85% MAGNESIA
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
Graph 18 Heat loss for pipes with surface temperature of 500ºC with varying insulation thicknesses
100
SECTIONS
Insulation thickness (mm) 200 175 150 125 88 75 63 50 38 25 Bare pipe
500 20
450 18
400 16
350 14
300 12
250 10
200 8
150 6
125 5
100 4
80 3
65 21/2
50 2
40 11/2
43
Nominal bore (mm)
Nominal bore (inches)
32 11/4
25 1
20 3/
4
15 1/
2
10 3/
8
ARCHIVED DOCUMENT
10 W/m 20 30 40 50 60 70 80 100 200 300 400 500 600 8001000 2000 4000 6000 8000 10000
Btu/ft h 20 30 40 50 60 70 80 100 200 300 400 500 600 800 1000 2000 4000 6000 8000 10000
Heat loss
PREFORMED RIGID CALCIUM SILICATE OR 85% MAGNESIA
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
Graph 19 Heat loss for pipes with surface temperature of 600ºC with varying insulation thicknesses
100
SECTIONS
200 8
150 6
125 5
100 4
80 3
65 21/2
50 2
40 11/2
44
Nominal bore (mm)
Nominal bore (inches)
32 11/4
25 1
20 3/
4
15 1/
2
ARCHIVED DOCUMENT
10 3/
8
10 W/m 20 30 40 50 60 70 80 100 200 300 400 500 600 8001000 2000 4000 6000 8000 10000
Btu/ft h 20 30 40 50 60 70 80 100 200 300 400 500 600 800 1000 2000 4000 6000 8000 10000
Heat loss
PREFORMED RIGID CALCIUM SILICATE OR 85% MAGNESIA
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
Graph 20 Heat loss for pipes with surface temperature of 700ºC with varying insulation thicknesses
100
Insulation thickness (mm) 200 175 150 125 88 75 63 50 38 25 Bare pipe
500 20
18
SECTIONS
450
400 16
350 14
300 12
250 10
200 8
150 6
125 5
100 4
80 3
65 21/2
50 2
40 11/2
32 11/4
45
25 1
20 3/
4
15 1/
2
10 3/
8
ARCHIVED DOCUMENT
10 W/m 20 30 40 50 60 70 80 100 200 300 400 500 600 8001000 2000 4000 6000 8000 10000
Btu/ft h 20 30 40 50 60 70 80 100 200 300 400 500 600 800 1000 2000 4000 6000 8000 10000
Heat loss
PREFORMED RIGID CALCIUM SILICATE OR 85% MAGNESIA
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
Graph 21 Heat loss for pipes with surface temperature of 70ºC with varying insulation thicknesses
500 20
450 18
400 16
350 14
300 12
250 10
200 8
150 6
125 5
100 4
80 3
65 21/2
50 2
40 11/2
32
46
11/4
25 1
20 3/
4
15 1/
2
10 3/
ARCHIVED DOCUMENT
8
1 W/m 2 3 4 5 6 7 8 910 20 30 40 50 60 70 80 90 100 200 300 400 500 600 800 1000
Heat loss
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
200 8
150 6
125 5
100 4
80 3
65 21/2
50 2
40 11/2
32
47
11/4
25 1
20 3/
4
15 1/
2
10 3/
8
ARCHIVED DOCUMENT
1 W/m 2 3 4 5 6 7 8 910 20 30 40 50 60 70 80 90 100 200 300 400 500 600 800 1000
Heat loss
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
500 20
450 18
400 16
350 14
300 12
250 10
200 8
150 6
125 5
100 4
80 3
65 21/2
50 2
40 11/2
48
32 11/4
25 1
20 3/
4
15 1/
2
10 3/
ARCHIVED DOCUMENT
8
1 W/m 2 3 4 5 6 7 8 910 20 30 40 50 60 70 80 90 100 200 300 400 500 600 800 1000
Heat loss
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
200 8
150 6
125 5
100 4
80 3
65 21/2
50 2
40 11/2
32 11/4
49
25 1
20 3/
4
15 1/
2
10 3/
8
ARCHIVED DOCUMENT
1 W/m 2 3 4 5 6 7 8 910 20 30 40 50 60 70 80 90 100 200 300 400 500 600 800 1000
Heat loss
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
200 8
150 6
125 5
100 4
80 3
65 21/2
50 2
40 11/2
32 11/4
50
25 1
20 3/
4
15 1/
2
10 3/
8
ARCHIVED DOCUMENT
1 W/m 2 3 4 5 6 7 8 910 20 30 40 50 60 70 80 90 100 200 300 400 500 600 800 1000
Heat loss
THE ECONOMIC THICKNESS OF INSULATION FOR HOT PIPES
Table 22 Variation of outer surface coefficient with temperature difference between surface and air
for various outer dimensions of insulation
High emissivity surface Low emissivity surface
Outer diameter Temperature difference (t2 - tm) (in K)
insulation (in mm)
1 2 5 10 1 2 5 10
NOTE: The above figures refer to the outer surface of the insulation
ARCHIVED DOCUMENT
51
Titles in the Fuel Efficiency Booklet series are: 17 Economic use of coal-fired boiler plant
1 Energy audits for industry 19 Process plant insulation and fuel efficiency
1B Energy audits for buildings 20 Energy efficiency in road transport
2 Steam
3 Economic use of fired space heaters for industry Fuel Efficiency booklets are part of the Energy
and commerce Efficiency Best Practice programme, an initiative
4 Compressed air and energy use aimed at advancing and promoting ways of
7 Degree days improving the efficiency with which energy is
8 The economic thickness of insulation for used in the UK.
hot pipes For copies of Fuel Efficiency booklets or
9 Economic use of electricity in industry further information please contact the addresses
9B Economic use of electricity in buildings below.
10 Controls and energy savings Overseas customers please remit £3 per copy
11 The economic use of refrigeration plant (minimum of £6) to the ETSU or BRECSU
12 Energy management and good lighting practices address with order to cover cost of packaging
13 Waste avoidance methods and posting. Please make cheques, drafts or
14 Economic use of oil-fired boiler plant money orders payable to ETSU or BRECSU, as
15 Economic use of gas-fired boiler plant appropriate.
16 Economic thickness of insulation for existing
industrial buildings
The Government’s Energy Efficiency Best Practice Programme provides Energy Consumption Guides: compare energy use in
impartial, authoritative information on energy efficiency techniques and specific processes, operations, plant and building types.
technologies in industry, transport and buildings. This information is Good Practice: promotes proven energy efficient
disseminated through publications, videos and software, together with techniques through Guides and Case Studies.
seminars, workshops and other events. Publications within the Best
Practice Programme are shown opposite. New Practice: monitors first commercial applications of new
energy efficiency measures.
Further information Future Practice: reports on joint R & D ventures into new
energy efficiency measures.
For buildings-related publications For industrial and transport
please contact: publications please contact: General Information: describes concepts and approaches
yet to be fully established as good practice.
Enquiries Bureau Energy Efficiency Enquiries Bureau
BRECSU ETSU Fuel Efficiency Booklets: give detailed information on
Building Research Establishment Harwell, Didcot, Oxfordshire, specific technologies and techniques.
Garston, Watford, WD2 7JR OX11 0RA
Tel 01923 664258 Fax01235 433066 Energy Efficiency in Buildings: helps new energy managers
understand the use and costs of heating, lighting etc.
Fax 01923 664787 Helpline Tel 0800 585794
E-mail [email protected] Helpline E-mail [email protected] © CROWN COPYRIGHT REVISED 1993 REPRINTED 1996
ARCHIVED DOCUMENT