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Control Chart (X-Bar - R)

This document presents control charts (X-bar and R charts) for monitoring a manufacturing process with a sample size of 5. The X-bar chart shows that the process is stable and centered around the target with no points outside the control limits. However, the R chart indicates that the process variability is not stable over time as the points exceed the control limits, meaning corrective action may be needed to reduce variability.

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Sridharan Venkat
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51 views

Control Chart (X-Bar - R)

This document presents control charts (X-bar and R charts) for monitoring a manufacturing process with a sample size of 5. The X-bar chart shows that the process is stable and centered around the target with no points outside the control limits. However, the R chart indicates that the process variability is not stable over time as the points exceed the control limits, meaning corrective action may be needed to reduce variability.

Uploaded by

Sridharan Venkat
Copyright
© © All Rights Reserved
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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CONTROL CHART (X-BAR - R )

PART NAME: Example SAMPLE SIZE: 5 INSTRUMENT: OPERATOR:

MAX MIN
PART NO.: -- SPECIFICATION: L.COUNT : MACHINE:
8.4 8.2

X BAR CHART
8.390
Rules for control chart
8.380

a.. Any pts fall beyound 3σ


8.370 limits(i.e. UCL&LCL)

8.360 b.2 out of 3 consq. Pts fall beyond


2σ limits on same side of center
8.350 line

8.340 c.4 out of 5 consq. Pts fall beyond


1σ limits on same side of center
8.330 line

d.9 or more consq. Pts fall beyond


8.320 1σ limits on same side of center
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 line

R CHART

0.090

0.080

0.070

0.060

0.050

0.040

0.030

0.020

0.010

0.000
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

DATE X double bar : 8.362

OBSERVATIONS R bar : 0.0396

SAMPLE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 CL Xbar : 8.362

x1 8.38 8.38 8.38 8.34 8.38 8.34 8.34 8.34 8.37 8.37 8.37 8.37 8.34 8.36 8.38 8.34 8.38 8.36 8.34 8.35 8.36 8.37 8.37 8.34 8.39 UCL X bar : 8.385

x2 8.37 8.34 8.35 8.32 8.39 8.37 8.36 8.37 8.34 8.37 8.38 8.39 8.37 8.35 8.36 8.36 8.34 8.35 8.36 8.38 8.39 8.37 8.35 8.36 8.34 LCL X bar : 8.339

x3 8.38 8.36 8.34 8.39 8.34 8.37 8.37 8.39 8.36 8.39 8.34 8.38 8.38 8.36 8.37 8.34 8.35 8.39 8.37 8.35 8.38 8.38 8.39 8.34 8.36 CL Rbar : 0.0396

x4 8.34 8.35 8.36 8.37 8.38 8.39 8.37 8.38 8.37 8.37 8.36 8.37 8.38 8.34 8.38 8.35 8.38 8.36 8.35 8.35 8.34 8.35 8.37 8.36 8.39 UCL R bar : 0.084

x5 8.36 8.35 8.38 8.37 8.38 8.37 8.35 8.38 8.37 8.37 8.34 8.34 8.39 8.35 8.34 8.36 8.35 8.35 8.34 8.36 8.34 8.34 8.34 8.34 8.34 LCL R bar : 0.000

TOTAL 41.83 41.78 41.81 41.79 41.87 41.84 41.79 41.86 41.81 41.87 41.79 41.85 41.86 41.76 41.83 41.75 41.8 41.81 41.76 41.79 41.81 41.81 41.82 41.74 41.82 Std dev σ : 0.017

X BAR 8.366 8.356 8.362 8.358 8.374 8.368 8.358 8.372 8.362 8.374 8.358 8.37 8.372 8.352 8.366 8.35 8.36 8.362 8.352 8.358 8.362 8.362 8.364 8.348 8.364 Cp : 1.96

R 0.04 0.04 0.04 0.07 0.05 0.05 0.03 0.05 0.03 0.02 0.04 0.05 0.05 0.02 0.04 0.02 0.04 0.04 0.03 0.03 0.05 0.04 0.05 0.02 0.05 Cpk : 0.74

Remarks :

Cp : Process is capable of meeting specification

Cpk : Process does not conform to specification


FOR DETERMINIG CONTROL LIMITS
FOR X BAR AND R CHART FOR DETERMINIG
SAMPLE A2 D3 D4 SAMPLE
2 1.88 0.00 3.27 2
3 1.02 0.00 2.57 3
4 0.73 0.00 2.28 4
5 0.58 0.00 2.11 5
6 0.48 0.00 2.00 6
7 0.42 0.08 1.92 7
8 0.37 0.14 1.86 8
9 0.34 0.18 1.82 9
10 0.31 0.22 1.78 10
11 0.29 0.22 1.74
12 0.27 0.28 1.72
13 0.25 0.31 1.69
14 0.24 0.33 1.67
15 0.22 0.35 1.65
16 0.21 0.36 1.64
17 0.20 0.38 1.62
18 0.19 0.39 1.61
19 0.19 0.40 1.60
20 0.18 0.41 1.59
FOR DETERMINIG σ'
d2 c2
1.13 0.56
1.69 0.72
2.06 0.80
2.33 0.84
2.53 0.87
2.70 0.89
2.85 0.90
2.97 0.91
3.08 0.92
ACTION TAKING SHEET
SI NO Points out of control Problem Corrective action Responsibility Target date Remarks

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