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Welding Consumables Guidence

This document provides guidance on welding consumables for different welding processes including MAG welding with flux cored wire, manual electrodes, MAG welding with solid wire, and SAW flux and wire. For each welding process, the document lists specific consumable products and their associated mechanical properties such as minimum tensile strength and Charpy-V impact test temperatures. Technical support contact information is provided at the end.

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198 views

Welding Consumables Guidence

This document provides guidance on welding consumables for different welding processes including MAG welding with flux cored wire, manual electrodes, MAG welding with solid wire, and SAW flux and wire. For each welding process, the document lists specific consumable products and their associated mechanical properties such as minimum tensile strength and Charpy-V impact test temperatures. Technical support contact information is provided at the end.

Uploaded by

Sun Sun
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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APPENDIX

WELDING CONSUMABLES GUIDANCE


1. MAG Welding(Flux cored wire)
40kgf/mm2
K-61T (POS-AG steel)
(400N/mm2)
50kgf/mm 2
K-70T, K-71T, K-71TLF, K-71TM,, K-71TP, K-70TB, K-71UT, K-71TSR, KX-100
Mild steel, Requirements (490N/mm2) KX-200, KX-200H, K-70ST, KX-70CM, KX-706M, K-EG2, K-EG3
High tensile min. tensile
stress stress 55kgf/mm2
K-55T, KX-55
(540N/mm2)
60kgf/mm 2
K-81T, K-81TM, K-82T, K-82TM, K-80ST, K-80TK2
(590N/mm2) K-81TK2, K-81TSR, KX-300, K-91T, K-91TK2
80kgf/mm2
K-110TK3, K-115TK4M
(790N/mm2)
Self Shield 50kgf/mm 2

K-NGS, K-NGS10, K-NGS11, K-NGS4


FCW (490N/mm2)

0.5%Mo K-81TA1

0.5%Mo
Low-alloyed Requirements K-81TB2(L)
1.25%Cr
High Base metal
Temperature Composition 1.0%Mo
K-91TB3(L)
2.25%Cr
1.0%Mo
K-91TB9, K-101TB9
9%Cr

-30
Charpy-V K-70TB, K-71TB, KX-706M, K-81T, K-91T

Low Requirements -40


Temperature Temp.( ) Charpy-V K-71UT, K-71TSR, K-81T, K-91T

-60
Charpy-V K-80TK2, K-81TK2, K-81TSR

50kgf/mm2
Low-alloyed Requirements (490N/mm2) K-71TW
Weather min. tensile
proof stress 58kgf/mm2
(570N/mm2) K-81TW

250(Hv) K-250HT 500(Hv) K-500HT

Hard Requirements
facing min. hardness 300(Hv) K-300HT 600(Hv) K-600HT
Requirements
min. hardness
350(Hv) K-350HT 700(Hv) K-700HT

450(Hv) K-450HT 800(Hv) K-800HT

Contact the technical research team on specific details (Tel : 055-269-7280)

446
2. Manual electrode

40kgf/mm2 KI-101LF, KT-303, CL-10, KCL-11, K-6012, KR-3000, KR-3000V


(400N/mm2) K-6022, KF-300LF
50kgf/mm2 KH-500LF, KH-500VLF, KH-500W, KH-500T, K-7014, K-7024, K-7010G
Mild steel, Requirements (490N/mm2) KK-50LF, K-7018, K-7028LF
High tensile min. tensile
stress stress 60kgf/mm2
(590N/mm2) K-8010G, KK-55, KK-60, K-8018, K-9018M

70kgf/mm 2
KK-70, K-10018M
(690N/mm2) KK-80, K-11018M, K-12018M

0.5%Mo K-7010A1, K-7016A1M J-7018A1


0.5%Mo 0.5%Cr K-8016B1
Low-alloyed Requirements 0.5%Mo 1.25%Cr K-8016B2, K-8018B2
High Base metal
Temperature Composition 1.0%Mo 2.25%Cr K-9016B3, K-9018B3
0.5%Mo 5.0%Cr K-502, K-502-15
1.0%Mo 9.0%Cr K-505, K-505-15

-45 Charpy-V KK-50N, K-7018N, K-8018C3

Low Requirements -51 Charpy-V K-8016B2, K-8018B2


Temperature Temp.( ) -60 Charpy-V KK-50NN, K-8016C1, K-80018C1(PWHT), K-9018B3
-73 Charpy-V K-8016C2(PWHT), K-8018C2(PWHT)

50kgf/mm2
Low-alloyed Requirements KW-50G, KW-50V, KW-50WH, K-8018W
(490N/mm2)
Weather min. tensile
proof stress 60kgf/mm2
KW-60G
(590N/mm2)

KM-100, KM-900 KM-11Cr,


250(Hv) 500(Hv)
KBH-2 KOSPEL-600H
KM-300, KM-300R
300(Hv) 600(Hv) KQD-600
Hard Requirements KM-13CrM
facing min. hardness KM-100C, KM-250
350(Hv) 650(Hv) KM-700, KSB-2
KM-350
KOSPEL-800R
450(Hv) KM-500 800(Hv)
KM-800, KM-1000

KL-100, KCF-50
Cast Iron
Non- ferro KFN-50, KSN-100
alloy 9%
Ni-alloy
KNCF-3, KW-A690

Contact the technical research team on specific details (Tel : 055-269-7280)

447
APPENDIX

WELDING CONSUMABLES GUIDANCE


3. MAG WELDING (Solid Wire)
50kgf/mm2
KC-25, KC-25M, KC-26, KC-27, KC-28, KC-70S2
(490N/mm2)
Mild steel, Requirements 55kgf/mm2
High tensile min. tensile ZO-55
stress stress
(540N/mm2)

60kgf/mm 2

ZO-60
(590N/mm2)
ZO-90
(620N/mm2)
ZH-90

(690N/mm2) ZH-100

0.5%Mo KC-80D2
Low-alloyed Requirements
High Base metal 0.5%M0
KC-80SB2
Temperature Composition 1.25%Cr
1.0%Mo
KC-90SB3
2.25%Cr

4. SAW Flux & Wire


50kgf/mm2 EF-100 KD-50, EF-100H KD-50, EF-200 KD-40, EF-200K KD-42
Mild steel, Requirements (490N/mm2) EF-200V KD-50, EF-200LT KD-50, EF-100S KD-42
High tensile min. tensile
stress stress 60kgf/mm2
EF-100H KD-60, EF-260 KD-60, EF-200LT KD-60
(590N/mm2)

-18
EF-100 KD-50
Charpy-V
-29
EF-100H KD-50, EF-100S KD-42
Requirements Charpy-V
Temp.( )
-40
EF-200 KD-40, EF-100H KD-60
Charpy-V
-51
EF-200K KD-42, EF-260 KD-60, EF-200V KD-50
Charpy-V
-62
EF-200LT KD-50, EF-200LT KD-60
Charpy-V

Contact the technical research team on specific details (Tel : 055-269-7280)

448

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