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Niin - Solid Dosage Line Turnkey Project Solution

The document describes a turnkey solid dosage line solution from NIIN Machinery Technologies Co., Ltd. including wet granulation systems, fluid bed systems, high performance milling and sizing equipment, and more. It provides details on their mixing granulator, contamination control mixing granulator, single and double chamber fluid bed systems, and other technologies.

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0% found this document useful (0 votes)
308 views32 pages

Niin - Solid Dosage Line Turnkey Project Solution

The document describes a turnkey solid dosage line solution from NIIN Machinery Technologies Co., Ltd. including wet granulation systems, fluid bed systems, high performance milling and sizing equipment, and more. It provides details on their mixing granulator, contamination control mixing granulator, single and double chamber fluid bed systems, and other technologies.

Uploaded by

bayoepoetro
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Solid Dosage Line

Turnkey Project Solution

ISO 9001:2008 APPROVAL


INNOVATOR, PIONEER,
RESPONSIBLE PHARMA-TECH PROVIDER
UCS-Q-13-092 COPYRIGHT OF NIIN MACHINE TECHNOLOGY CO., LTD.
About NIIN
NIIN Machinery Technologies Co., Ltd. was established with a team of engineers, turn-key project experts
and designers who are expertise in Pharmaceutical Processing Machinery.

We are different from other machine manufacturers; We formed by a team, work as a team and consider each single

order as a specific project. NIIN focus on the customer intimacy in which providing best up-to-date technology to
customers and in the same time conducting best customer service to machine owners.

Projects in the worldwide

Hong Kong Palestine Jordan China FDA Plant


Content
Wet Granulation System
Mixing Granulator – MG series
Contamination Control Mixing Granulator – MGV series

Fluid Bed Systems


Single Chamber Bottom Spray - DB Series
Double Chamber Bottom Spray - DDB Series
Explosion proof Series

High Performance Milling & Sizing

Close Type Dust Free Transfer

Mixing / Storage Series

Perforated Pan NiinCoater - CF Series


People's Democratic Republic of Algeria
Wet Granulation System
Mixing Granulator – MG series

Niin MG Series are the first choice when the process needs high granulate density and
rapid granulation. With the latest design, Niin MG Series has relative low space requirements,

are simple to operate, and with Automatically Impeller Lifting Device without removing the

impeller, cleaning is more easily.

Wet granulation process


In wet granulation, powder is charged into the MG chamber and the impeller is continually
mixing. After the binder (paste or liquid) added, it created denser granulates compare to fluid bed granulation process.

The chopper in the cahmber also used for cutting big lump into granulates. Usually, Wet granules will go through wet

milling device attached in the machine for even drying.

Discharge system Impeller I type chopper


New Innovation, Latest Technology

Inflate type gasket


Invisible 360 degree
Attach to the wall design
WIP spray ball
EG3 explosion proof design

Binder spray atomizer


Detachable cone mill

Auto impeller
lifting system
for cleaning

Auto control binder transfer system


Specifications

Optional with CFR 21 Part 11 In-line Wet Mill


Computer program Integration System with Fluid Bed Dryer
Integration with IBC/Mixer

Model
Specifica on MG-20 MG-100 MG-150 MG-250 MG-300 MG-400 MG-600 MG-800 MG-1000
Full Capacity Liter 20 100 150 250 300 400 600 800 1000
Working Kg
Capacity 0.5g/cc 8 40 60 100 120 160 240 320 400
Impeller
RPM rpm 171/115 115 85
Chopper
RPM rpm 1720/3340
Power
Consump on Kw 3 8 15 21 28 34 50 60 85
Project in Bangladesh
Single Pot Processing
Contamination Control Mixing Granulator
drying – MGVD series

Vertical type Mixing Granulator (MGV) design with vacuum heat drying
system for One-Pot-Process.

Vacuum Pre- Drying/


Spray Drying Spray
Loading heating Finish

The MGV design is for mixing, wet granulation and vacuum drying all in
One-Pot-Process with 100% dust free and zero contact with operator design.
By the latest automatically motor RPM, heater, and vacuum controlling tech-
nology, the granules are dried evenly in
the shortest time.

Swing system for even drying P&ID drawing


Unique Design for High Performance

Vacuum Inlet : Dust Free /


Close type transfer system
Top type Chopper with
Heated Air seal : Quick granulation

Double Air Filter with


Reverse Washing In Place System

Contaminate
Waste Collection Tank

Quick Single Pot Process


Special design for oncology and hormone product
From raw material to final product with LOD 1.2% within180
mins operation time.
Fluid Bed granulation System
Single Chamber Bottom Spray - DB Series

With latest design concepts, Niin Fluid Bed


System has multiple function features
(Drying, Granulation, Coating),explosion pro-
tection, computerize control system, CIP vali-
dation and qualification, high-level in-
production quality control system, meets
regulatory requirements such as cGMP,
GAMP, FDA, PIC/S and etc

Standard Features
Easy Cleanable Product Container
AHU & Air Mixing system HEPA Filter & Mano Meter
2 Bar Release Design
Inlet / Outlet Damper Control
Material Suction Feature
Maximum efficiency for drying and granulating

The Niin DB/G fluid bed system is special de-


signed for a fast, gentle and uniform drying pro-
cess. By the combination with high shear granula-
tors , wet granules transfer to chamber by vacuum
suction and dried under All-In-One computerize
system controll. Project in Palestine
With the addition of a spray nozzle, solution tank
Optional Features
(optional with scale) and atomizing control, the Dehumidifier

DB series becomes a granulator which is known as DOP / PAO Testing Design (Compliable with PIC/S)

10 Bar Design with Quick close barrier


DBG series. The granule forming (size, density,
Air Flow Meter and Auto Damper Control
moisture contain) can be automatically controlled
Spray Granulation System
through the auto-process program by pre-set Dust Collector & Leakage Sensor

parameters.
P&ID Drawing Double Layer Design AHU :
Save Space & Energy consumption

Air Mixing Design :


Quick Cooling
Accuracy +/- 3
Degree
by PID Control

Digital Data Collection

Optional Features
Dehumidifier

DOP / PAO Testing Design (Compliable with PIC/S)

10 Bar Design with Quick close barrier

Air Flow Meter and Auto Damper Control

Spray Granulation System

Dust Collector & Leakage Sensor


NIIN Design Features :
Close Transfer System
Updated design product container

Sampling Device Unloading System

Project in Hong Kong


High Performance Filter Bag system

Double Sealing Gasket Static free Filter Bag


Unique Function & NIIN Special Design :

Spray Solution Scale Multiple Heads Easy Access Spray Spray Granulation Data Recording
Monitoring System Spray Atomizer Support system & Digital Graphic recorder.

Full Automatic WIP Spray System Model Specification


and Water Heating Unit
Bottom Spray FBD System
Double Chamber Bottom Spray - DDB Series

The DDB/TBS Series:


Single System All-In-One Drying, granulating,
coating and pelletizing
Dual-Chamber
The Niin DDB/TBS fluid bed system is design with Filtering System
dual-chambers filter system which capable for Bottom
Spray Coating and a Centrifugal Side Spray Rotary
Container can be optioned.

3 Layer Type
Chamber

Detachable cone design Cones adjustment


system
Bottom Spray
Coating System

Quick change Spray Guns Bottom Spray Concept


Fluid Bed System
Explosion proof Series

2 Bar Quick Valve Smart 10 Bar Mechanical type


Explosion Proof System Explosion Proof System
Niin fluid bed system equipped with Niin 10 Bar explosion proof system com-
pneumatic driving quick isolation valve plete with an individual isolation valve
for providing 2 Bar explosion proof. which can detect the pressure and shut
There is one membrane type pressure the valve automatically without HMI signal
sensor for pressure detecting. to protect the safety of system. The cham-
With Pressure, Power Source detection ber body will be also reinforced for stand-
system, when any fail happen, the valve ing 10 bar pressure in order to provide the
will automatically close in order to pro- best safety condition.
tect whole system.

Digital type 10 Bar barrier Mechanical Type 10 Bar barrier


High Performance Milling & Sizing

High Performance Conical Mill( (BC series) :


Niin Conical Screen Mill (BC series) is used for a wide range of products and appli-

cations such as mixing and dispersing, size reducing, separating, recycling, and

bulk density adjustment. The typical particle size distribution (PSD) can be selected

from 125 micron to 1000 micron range (120 mesh to 18 mesh), depending on the

screen & milling blade choices.

Features
Low speed design for minimizing product damage

Integrating with MG Series for Wet Sizing

Optimum particle granularity

Low heat

Low noise

Consistent, high-quality end product output


High Performance Knife / Hammer & Rotation Sift Miller
Niin Vertical Crash Mill is designed for 360 degree basket type screen from punch
hole 0.3 mm to 10 mm or Mesh Screen (SUS 304, SUS 316 & SUS 316L).
Niin Vertical Crash Mill blade can be operation both clockwise for sharp blade
milling and anti-clockwise as hammer crashing. Niin Vertical Crash Mill is appli-
cable for sugar crashing, de-lumping and recycles tables processing.

Upgraded design - Rotation Screen for Sifter replacment


eplacment
The Function of Rotation Screen built in the BMS-205 iss a good solu-
tion to replace the Vibration Sifter. The rotation screen provides a
force toward screen to push the material pass screen for sieving pur-
pose. The advantage of the rotation screen is NO damage to powder
particle size due to there is no milling blade.
Upgraded Design: Vacuum transfer model

In order to make a complete close system and


minimize the dust production during powder
transferring, Our vertical Crashing mill can be up-
graded to close system version for transferring
powder in a dust free condition.

Full automatic sugar crushing &


recycling system

Model Specification
Niin Horizontal Fitz Mill Niin Dual-Shaft Oscillating Granulator
Niin Horizontal Fitz Mill is designed for precision Niin Single/Dual Shaft(s) Oscillating Granulator
particle size reduction. It is ideal for use in continu- designs for force sieving purpose. It suitable for
ous or batch production, research, and product de- hard granules after the process of High Shear Mixer
velopment as the following features highlight: & Drying or after the process of direct compres-

Hammer crash / fine milling sion. The advantages are:

Easy screen changeable & dust free design Easy to conduct screen change process

Cooling system for shaft meets with cGMP Easy to clean

High Performance Dust free design with shaft compress air-seal

Applicable for both wet / dry granules


CLOSE TYPE DUST FREE TRANSFER

Dust Free Transfer System


Niin Lifting type vacuum loading system (TA series) applied
for both vacuum filter unit as well as vacuum loading
device if IBC itself it not applicable for vacuum pressure.

Features
Vacuum Generator
Filter bag dust free design
Connection Suction Head
Ready to connect to HBC (IBC), Drum or any container. Vacuum transfer device

System auto lifting by cylinder device for adjust any Lifting & Tilting device

position as required.

Special NIIN Design :


Screw Lifting design
Mixing / Storage Series

What Can Niin Mixing Series Do

Based on the different customer requirements,


Niin provides wide range of blenders to meet with
customer requirements.

User Friendly Designs

Auto Positioning

One Touch Operation

Batch Recording

Maintenance-Free
The Niin V-Shape & Y-Shape Blender suitable for cross
Niin V/Y Shape Blender flow type mixing purpose. The machine Niin MV/MY
MV/MY Series Series are equip with below features
Automatically Position System
Timer / Cycle auto counting device
Inverter (Optional) for 0~22rpm

Niin Double Cone Blender


MC/MCS Series
The Niin Double Cone
Blender is designed for
quick mixing and eco-
nomic purpose.
Niin IBC (BIN) HB/HBC Series HBC Loading Floor (2nd)
Niin provides different sizes of BIN container & Drum Container that are
ready for conduct dust free storage, transport and mixing. We provides total
solution to meet with different customer requirements such as:
Customize design containers
( Vacuum Resistance or Non Vacuum Resistance)

Square IBC / Round IBC with in-built wheels or separate trolleys

3D Cross Flow IBC Blender with HMI for process recording

BIN/Drum auto washing system with complete process control system

BIN/Drum Lifter & Tilting device for transfer the container to different level
Discharge Floor (1st)
ready for connection or deliver.

Niin IBC (BIN) HB/HBC Series


Niin 3D Motion IBC Blender allows applying for different size of IBCs. The
system is design for Automatic positioning, discharge hole can be allocated
at discharge position automatically It can mix automatically as pre-set time or
total rotation cycles.
Niin IBC Bin WIP Series
Niin HBC-WIP System customer designed machine for all kinds of

IBC Containers. The system complete with 360 degree inner wash-

ing processes and drying process. With the special designed high

pressure jet spray ball, it provides high pressure water jet to remove

the dust, color or paste in the container.

With the heat exchange plate, hot water can be providing from City

water source, Detergent or RO tanks. The equipment included a hot

air blowing device that pass through the filter in order to provide

the cleaning drying source.


Niin IBC Bin 3D blender
The Niin IBC Bin 3D blender technology is advanced design for mixing. IBC Bin

will be raised to the perfect angle and rotating for mixing. After mixing time is

reached, the IBC bin position will be central automatically for next process.

Niin 3D blender suitable for all kinds of IBC bin from small to large capacity. All

in one function saving room space and make more variety of production.

Features
SUS machine cover

Safety rail sensor

IBC Bin automatically locking mechanism

Auto positioning function

Drum Module Handling

IBC Blending Module


Niin Drum Lifter
The Niin Drum Lifter when fitted with the Drum Lifting and Handling

Attachment can be used to handle a wide range of Drum types and sizes.

The Drum Lifting attachment has been designed to grip Drums by the

side clamp and rotate to any position through 360° deg.

Applications
Drum Transfer

Drum Tilting for Discharge to Compression Machine

Drum Tilting for Discharge to Capsule Filling Machine

Drum Tilting for Discharge to Coating Machine

Material Transfer for blister machine

Vacuum Transfer unit transfer for installation


Perforated Pan NiinCoater

Innovative Design
&
Affordable Perfection

Niin Coater has reliable performance

and standardize design to meet with

general requirements, and there are

more advanced features for indi-

vidual specification.
Standardize design
Complete with easy adjusting & cleaning spray

system by using removal arm for providing the

best coating quality. With the inlet air filtration

system and by pass inlet air mixing technology,

Niin coater consumes less energy with faster pro-

duction process.

Comply with latest regulations


cGMP, FAD regulation documentations,
PIC/S safety & quality assurance as well as
software Compliable with CFR 21 Part 11

and latest cGMP.


CF Film Coating Series:
Quick process and uniform coating result for aqueous, organic base film

coating processes.NiinCoater suits for carrying specific coating methods

such as quick color coating, layer protection coating, suspension coating


and sustain-release coating.

Final Cooling
De-dust Pre-heat Coating
Drying

CS Film & Sugar Coating Series:


NiinCoater for sugar base liquid with automatically continuous process for:
Production ScalePerforated Pan Changeable Design:
Apply with easy to change designs for batch size

0.5kg up to 60 kg.

Lab Scale Perforated Screen & Pan Changeable

Design:
Special design for laboratory use. User allows to

change the batch size from 0,5 kg to 30 kg &

dimension of the perforated punch from 0.5 mm

up to 3 mm.
Advance Features:
Safety Concern : Explosion Proof Designs to meet individual requirements

User Friendly : Human Machine Interface & Upgradable for PC base Control system

Easy to clean : Automatically Washing In-Place System

Process Control : Solution Tank Scale for Tablet Weight Gain Monitoring System
Easy to Access : Automatic Loading & Discharge Components

Environment care : Outlet Dust Collector, organic solvent dissolution & exhaust air quality monitoring
NIIN Machinery Technologies Co., Ltd.

立楹機械科技有限公司
NIIN Machinery Technologies Co., Ltd.
73150 台南市後壁區福安里下寮210-8號
No.210-8, Xialiao, Houbi Dist., Tainan City 731, TAIWAN
Tel : +886-6-6372558 Fax : +886-6-6376658
Website:http://ww.niin.com.tw/
E-Mail : [email protected]
[email protected]

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