169 Gtaw Zug Asme (Fefri 5g) WPQ
Uploaded by
Muhammad Fitransyah Syamsuar Putra169 Gtaw Zug Asme (Fefri 5g) WPQ
Uploaded by
Muhammad Fitransyah Syamsuar PutraPT.
ZUG INDUSTRY IND
Pergudangan Miami Jl. Rawa Melati Blok A
Kel. Tegal Alur - Kec. Kalideres Jakarta. Bar
Phone : (62) 21-55952077 Fax : (62) 21-55951
Email : [email protected]
WELDING PERFORMANCE QUALIFICATIONS (WPQ)
(Section IX, ASME Boiler and Pressure Vessel Code)
IC.169/GTAW
Welder's Name Mr. Fefri Identification no. Z 61
Test Description
Identification of WPS followed 002/WPS/GTAW R.0 Test coupon
Specification and type/grade or UNS of base metal(s) SA 192 Thickness 4 mm
Testing Conditions and Qualification Limits
Welding Variables (QW-350) Actual Values R
Welding process(es) GTAW
Type (ie. Manual, semi-automatic) used MANUAL
Backing (with/ without) Without W
Plate Pipe (enter diameter if pipe or tube) O.D 60 mm Min
Base metal P- Number to P- Number P. No.1 to P. No.1 P-No. 1 t
and P
& Unassign
Filler metal or electrode specification(s) (SFA) (info only) SFA 5.18
Filler metal or electrode classification(s) (info only) ER 70S-6
Filler metal F-Number(s) F6
Consumable insert (GTAW or PAW) None
Filler Metal Product Form (solid/metal or flux cored/powder) (GTAW or PAW) Solid
Deposit thickness for each process
Process 1 : GTAW 3 layers minimum Yes No 4 mm
Process 2 : 3 layers minimum Yes No None
Position qualified (2G, 6G, 3F, etc.) 5G Plate & Pipe O
Pipe ≤ 24 in.
Fillet : Plate &
Vertical progression (uphill or downhill) Uphill
Type of fuel gas (OFW) N.A
Inert gas backing (GTAW, PAW, GMAW) None
Transfer mode (spray/globular or pulse to shot circuit-GMAW) N.A
GTAW current type/polarity (AC, DCEP, DCEN) DCEN
RESULTS
Visual Examination of Completed Weld (QW-302.4) ACCEPTED
Transverse face and root bends [QW462.3(a)] Longitudinal bends [QW-462.3(b)] Side bends (QW
Pipe bend specimen, corrosion-resistant weld metal overlay [QW-462.5(c)
Plate bend specimen, corrosion-resistant weld metal overlay [QW-462.5(d)
Pipe specimen, macro test for fusion [QW-462.5(b)] Plate specimen, macro test for fusion [QW-462.5(e)]
Type Result Type Result Type
N/A N/A N/A N/A N/A
Alternative Volumetric Examination Result (QW-191) ACCEPTED RT or UT (c
Fillet weld - fracture test (QW-181.2) N/A Length and percent of defects N/A
Fillet weld in plate [QW-462.4(b)] Fillet weld in plate [QW-462.4(b)]
Macro examination (QW-184) N/A Fillet size(in.) N/A Concavity/convexity(in.)
Other tests N/A
Film or specimens evaluated by Mr. Abdul Djalal Company PT ZUG I.I (15 WQT/III/ZII/QC-RT/14)
Mechanical tests conducted by N/A Laboratory test no. N/A
Welding supervised by Mr. Andika
We certify that the statements in this record are correct and that the test coupons were prepared, welded, and tested in accordance with
requirements of Section IX of ASME BOILER AND PRESSURE VESSEL CODE.
Photo Welder Date : March 27, 2014
Manufacturer : PT. ZUG INDUSTRY INDONESIA
Prepared by, Reviewed by, KEMENAKERTRAN
Photo Welder
Muh. Fitransyah. S.P
Welding Engineer Authorized Inspector
PT. ZUG INDUSTRY INDONESIA
Pergudangan Miami Jl. Rawa Melati Blok A. No.5
Kel. Tegal Alur - Kec. Kalideres Jakarta. Barat 11820
Phone : (62) 21-55952077 Fax : (62) 21-55951873
Email : [email protected]
NCE QUALIFICATIONS (WPQ)
ler and Pressure Vessel Code)
IC.169/GTAW/ZUG/ASME
Z 61
t Description
Production weld
4 mm
ns and Qualification Limits
Range Qualified
GTAW
MANUAL
With or Without
Min 1 in. (25 mm) O.D.
P-No. 1 through P-No.15F, P-No.34,
and P-No.41 through P-No. 49
& Unassigned mtls of Smlr chem. Comp
to these mtls.
None
None
All F6
None
Solid
max. 8 mm
None
Plate & Pipe Over 24 in (610 mm) OD = F,V,O
Pipe ≤ 24 in. (610 mm) OD = F,V,O
Fillet : Plate & Pipe = All
Uphill
N.A
None
N.A
DCEN
RESULTS
Side bends (QW-462.2)
Plate specimen, macro test for fusion [QW-462.5(e)]
Result
N/A
UT (check one)
N/A
N/A
N/A
upons were prepared, welded, and tested in accordance with the
KEMENAKERTRANS RI
