MRM_Remote Maintenance

A whole new maintenance philosophy

MARZOLI

CONTINUOUS MONITORING OF
CRITICAL PARAMETERS
IMMEDIATE WARNING IN CASE OF
DEVIATIONS FROM STANDARDS
HIGHER PROFITABILITY OF THE MILL
LONGER MACHINERY LIFESPAN
LONGER PERFORMANCE DURABILITY
Software Platform / MRM_Remote Maintenance TROUBLE-FREE SPINNING EXPERIENCE

A whole new maintenance philosophy for the textile sector

The profitability of a spinning mill relies on research phase, and by leveraging the and identifies the areas where deviations
the performance of its machines: only if latest paradigm and technologies (IoT, from the nominal operating levels occur.
they run smoothly, continuously, efficiently Cyber-Physical Systems, Big Data, cloud This greatly reduces machine downtimes
and produce great volumes of high quality computing, M2M, M2H), based on an and the need for a continuous and
yarn, the spinning mill will thrive. Hence, important partnership with Microsoft, intensive patrolling and verification of
one of the major risks in a spinning mill is it is possible to monitor: machinery components. It also grants to
the rise of technical malfunctions which diagnose technical malfunctions at an
• machines statuses
harm the profitability of a spinning mill early stage and to avoid all the related
before and after an eventual machine • pressures/lubrication levels inefficiencies, costs and losses
failure. Before a machine failure there is • temperatures of productivity.
a sharp increase of energy consumption,
• wearing level of critical components
temperature and vibrations with a Marzoli, thanks to its longstanding
reduction of yarn quality and several • alarms experience in the manufacturing of
problems related to the machine. After • energy consumption the complete spinning line and its
the machine failure the problems are even firm predisposition towards innovation,
worse: the customer must bear high repair Marzoli Remote Maintenance continuously has been able to interpret the innovative ICT
costs and long downtimes, especially if informs the client about the state of health paradigms and launch this new Maintenance
technicians and repair materials are not of the machines while they are running philosophy into the textile sector.
promptly available.

Therefore, in order to maximize Overall

Equipment Effectiveness (OEE) and
minimize the Total Cost of Ownership
(TCO), it is necessary to invest in reliable
equipment and regularly maintain it with
on time operations scheduled or guided
by a monitoring system before a
breakdown or fault occurs. This is the key
for a substantial reduction of operational
costs and the achievement of a relevant
and durable competitive advantage in the
spinning industry.

To this aim Marzoli has developed the

Marzoli Remote Maintenance platform.
Through the adoption of specific
electronic hardware, embedded sensors,
predictive algorithms, developed in the

Opening Card Draw frame Lap winder

 SOFTWARE PLATFORM | MRM_REMOTE MAINTENANCE

RELEVANT & RELIABLE INFORMATION

FOR EFFECTIVE MAINTENANCE
BETTER MAINTENANCE PLANNING
CONSTANT MACHINERY PERFORMANCES

The benefits of Marzoli Remote Maintenance

Thanks to Marzoli Remote Maintenance,
the client can draw on a great, relevant
and reliable amount of information
in order to effectively undertake
maintenance operations.
Moreover, the advantages of using
Marzoli Remote Maintenance increase
over time: as the customer learns how
long the maintenance cycles of the
machines should be, he can better plan
maintenance activities, reduce operating
costs and always obtain the highest
machinery performances.

In a nutshell, Marzoli Remote Maintenance

discloses the following advantages:
• Higher productivity,
• No machines unplanned downtimes,
• Prevention from major machine failures,
• Longer plant lifespan,
• Higher efficiency,
• Complete reliability,
• Trouble free spinning experience,
• Better maintenance planning.

Comber Roving frame Spinning frame

 IMMEDIATE IDENTIFICATION OF ANY
TECHNICAL MALFUNCTION
LIVE ON-LINE TECHNICAL ASSISTANCE
MAINTENANCE BASED ON THE EXPERIENCE
Remote Maintenance / Marzoli’s Control Room OF AN ENTIRE TECHNICAL DEPARTMENT

A whole dedicated senior technical team

Marzoli, in order to secure an outstanding Thanks to Marzoli Remote Maintenance,
service to its customers and to guarantee maintenance is no longer based on the
all the advantages of preventive and experience of few technicans and on standard
predictive maintenance, has dedicated an manuals but on the experience of an entire
entire department of its headquarter to the technical department, that continuously
supervision of the clients’ machines through cooperates with the client’s technical team,
Marzoli Remote Maintenance. and on a great amount of relevant, reliable
The Control Room operates through a senior and case-specific information that increases
technical team, fully trained on Remote and updates every day. Moreover, the Control
Maintenance technology, that has one room has a direct connection with Marzoli’s
important mission: to continuously monitor R&D and Customer service & support
the parameters of every machine of the departments, thus ensuring a fast and reliable
customers around the world so that if there technical assistance with prompt delivery
is a technical malfunction, it contacts the of the needed spare parts and immediate
client and provides live technical assistance. technical support.

System Architecture

Solid system architecture

for a thorough plant analysis
A distributed online system uses a remote data
CLOUD acquisition device to collect physical signals
from the machines and transmit them back
to a cloud service powered by Microsoft for
online monitoring and analysis.
The results from data analysis, physical-
mathematical models application, deep dive
on incidents and critical cases are returned
to Maintenance Engineers and Operators
by means of Reports, Web Application and
Dashboard. This architecture allows to
accumulate large amounts of information and
data which can then be processed in order to
identify and analyze historical trends of the
ADVANCED ANALYTICS operating parameters and investigate correlation
functionalities and prediction algorithms.

Comber Roving frame Spinning frame

 SOFTWARE PLATFORM | MRM_REMOTE MAINTENANCE

CONSTANT MONITORING OF CRITICAL PARTS

EASY IDENTIFICATION OF PREMATURE AGING
OF COMPONENTS
AUTOMATIC REPORTING
MRM AVAILABLE ALSO FOR PREVIOUS
MODELS AND COMPETING MACHINES
TAILORABLE FOR ANY CLIENT’S REQUEST

Monitoring of machinery components

Inside the machines there are measuring Due to the huge amount of rotating
sensors that monitor the most significant components installed on spinning machines,
physical parameters so that rotating big attention is paid to the bearings.
components, transmission systems and Thanks to special procedures, a complete
electric motors are constantly under and detailed picture of the mechanical/
control. In addition to that, the integrated electrical behavior of a machine can be
electronic automation system allows to taken at regular interval of times, at
collect all the data related to the working specified running conditions and without
conditions of the machines: power material, in order to exclude the influence
consumption, speed, machine status of any external variable.
and machine alarms, temperature of This process can be repeated for the whole
drive and electric cabinet. life of the machinery in order to easily
detect any deviation or premature aging of
the components.

Automatic reporting

Marzoli Remote Maintenance automatically concerning the trends of the monitored

generates reports that are sent to the parameters with possible suggestions by
client on a regular basis. In these reports Marzoli customer service team to optimize
the customer can find all the information machines performances.

Retrofitting or Installation on Third Party Machinery

Beside being available for all new Marzoli
machines, Marzoli Remote Maintenance
can be installed on older Marzoli and on
third parties’ machines through Marzoli’s
retrofitting & revamping service.
On these types of machines Marzoli Remote
Maintenance benefits can be very
important in terms of higher productivity
and efficiency: on older machines real time
diagnostic helps localize components that
must be substituted and gives valuable
guidance for a more effective retrofitting
of the machine.

Marzoli Engineering Service and Process

In Marzoli every solution is unique: the 1. Analysis of the plant and collection 3. Installation of hardware, software,
plants that Marzoli designs, creates, installs of requirements, specifications, sensors, communication infrastructure
and maintains are tailored to the client’s maintenance procedures and and HMI.
requests. Marzoli Remote Maintenance maintenance problems. 4. Performance verification and validation:
fully embraces this business philosophy as SAT and assessment of the installed
2. MRM customization to the Customer
its implementation follows a highly tailored platform according to defined KPI.
plant and equipment.
engineering process that is articulated in
the following steps:
 MIX COMUNICAZIONE - MI
MARZOLI MARZOLI MACHINES MARZOLI TEXTILE MACHINERY
INTERNATIONAL, INC. TEXTILE SRL MANUFACTURERS PVT. LTD
USA Italy India

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Marzoli premises
Sales & service network
Sales affiliates

666REMO0915E 11/15

Marzoli Textile Machinery

Marzoli Machines Textile srl Marzoli International, Inc. Manufacturers Pvt. Ltd.
Via Sant’Alberto, 10 100 Corporate Dr., Suite M Shed No 6, Bangalore Main Road
25036 Palazzolo sull’Oglio (BS) Spartanburg, SC 29303 SIDCO Industrial Estate Hosur
Italy U.S.A. Taluk Krishnagiri District,
Tel. +39 030 73091 Tel. +1 864 599 7100 635126, Tamil Nadu
Fax +39 030 7309365 Fax +1 864 599 7111 India
[email protected] [email protected] Tel. +91 4344 400111

A Camozzi Group Company

www.marzoli.com