TVI OPERATIONS REPORT

SHIFT TEAM:
DELTA
SHIFT DUTY:DAY
DATE: January 30, 2018
TIME: 0700H-1900H
SAFETY CONCERNS:

TIME COMMISSIONING ACTIVITIES/STATUS

UNIT 1 - ACTIVITIES

Unit 1 synchronized to the grid at 1956H.

0730H Load at 64.2 MW
0750H Informed NGCP to increase load to 89.0 MW
0805H Start ramp up load to 89 MW
0858H Informed NGCP to continue ramp up load to 101.4 MW
0907H Attained 89.0 MW
0942H Attained 101.4 MW load
0949-1245H BC-05, BC-06 & Crusher A Forward Load Test Conducted
1050H ACWBP B start and ACWBP A stop (Change-over)
>Heat exchanger changeover from A to B
>As per Mr. Lee of water treatment as the boiler temp and pressure rises the pH dropped because the
settings at the SWAS/Chiller has to be changed. (Already adjusted)
1312H Unloaded 1st LFO truck. (GXT 414) 16.5 tons
1358H Unloaded 2nd LFO truck. (AOE 5601) 16.48 tons
1400H Start Bed ash conditioner test. (See attached results below.)
1442H Start limestone blower 1 and 2.
1444H Unloaded 3nd LFO truck. (AOE 5600) 15.68 tons
1450H Start limestone feeder 1 and 2.
1530H Unloaded 4nd LFO truck. (GWX 605) 17.27 tons
1537H Open STG Extraction 3 to deaerator.
1611H Open STG Extraction 4.
1628H Unloaded 5th LFO truck. (GWF 628) 16.58 tons
1645H GPEC requested to load up to 118MW but NGCP denied due to no slots available for TVI for load up.
>BFP A hydraulic coupling already removed.
>Foster wheeler conduct adjustment on sootblower settings to 11 bar.
>9P vibration of STG still exist . (5.73 mm/s)
>Relative shaft vibration at transmitters 2,6 and 8 already within its limits.
1712H Unloaded 6th LFO truck. (GXM 886) 16.51 tons
1845H Open STG Extraction 5.
 UNIT 2 - ACTIVITIES

0800H IPBD 6mbar;Generator space heater online;Dehumidifier offline

0834H CW cross tie valve open (Start cooling system ACWBP A and CCWP A)
0900H Start and stop of STG lube oil system for BRG. #2,#3 and #5 alignment activity.
1730H Coal Silo CO level monitoring. All silo at 0 ppm CO level, vent fan not in operation
Transformer Temperatures:
HV Winding Temp. LV Winding Temp. Oil Temp.
1745H
GSU - 45.26 degC 47.63 degC 45.79 degC
UAT - 40.86 degC 37.74degC 37.93 degC
'N2 gas preservation monitoring:
- LPH2: 0.03 bar CRH: 1.01 bar
- LPH3: 0.11 bar HRH: 1.1 bar
1755H
- LPH4: 0.18 bar
- HPH6: 0.13 bar
- HPH7: N/A
TVI OPERATIONS REMARKS/OBSERVATIONS

Date
Status as of today
Reported

1) STG lube oil foaming was still observed at Bearings 2, 3, 4 and 5

2) Observed Bearing no. 5 pedestal vibration alarm during load ramp

Alarm still occuring
up of turbine
3) STG Bearing No. 5 was observed to have minimal oil leak.
29-Jan-18 Already informed GPEC

4) Observed foaming on PAF, SAF and IDF return oil sight glass. 29-Jan-18

Ongoing Issues Status as of today

1) Sootblower #2, 4 and 15 observed metal rubbing sound during For observation during in service
2) Fly Ash Silo Fluidizing Blower A or B always running in the morning For daily monitoring during shutdown
3) Main Oil tank Vapor extractor - A traces of leak Still leaking, for monitoring
4) CO monitoring on all coal silos since B and C silos were already
On-going close monitoring due to sponcom
filled with coal and silo A had a sponcom incident at CF 5 last 12 Jan
incident at CF 5 of Silo A last 12 Jan 18
18

Installed new grease nipple as of 20 Jan 18.

5)Observed unusual RAPH main drive motor current fluctuation
1/3 On going monitoring of motor current
interval of fluctuation has a significant increase compared before.
fluctuation

6) Potable water pump B water leak Informed GPEC. For follow up

7) Fly Ash Silo U1 fluidizing air leak. Leak was temporarily sealed by
21-Jan-18
using a tape.
8) U1 Esp field #2 A. Traces of flyash. 2B,3B and 1B transmitters also
shows possible pinhole leak since traces of fly ash is also in the area 19-Jan-18 Still present as of 28 Jan 18

9) HPH 7 water leakage at flange connection (upper portion ) of level

25-Jan-18
gauge.
 UNIT 2: Shutdown

Date
New Issues Status as of today
Reported

Ongoing Issues Status as of today

1) No Fans running, IDF LOP-A high temperature problem not yet IDF LOP B is running for now but also
25-Dec
rectified. observed motor body temp at 60 degc. For
2) Reported water dripping at atmospheric flash tank valve stem KKS 25-Dec Still present. For continuous monitoring
3) Reported leak on one of the flange at start up flash tank unit 2. 25-Dec Still visible when checked
4) BFP C hydraulic coupling was reported with high hydraulic TA to check as per GPEC will try to run BFP
coupling oil temperature at around 80OC as compared to other BFP 5-Jan 2C at higher loads and observe H/C bearing
O temp
with only 60 C.
5) GPEC confirms to replace damaged ISV seal during the next As per Commissioning meeting, replacement
1/5/2018
outage as recommended by GE. graphite seal will serve as spare
7) CO Monitoring on all Coal silo, Silo B has still coal inside On going monitoring
Leak is at the pipe rack near IDF U2. Not yet
8) Conveying air leak at Fly ash piping going to silo. 14-Jan
rectified as of 21 Jan 18
9) Air leak at Pneumatic Line underneath the LCP for Bottom Ash
15-Jan Still present as of 21 jan 18
Crusher #6 U2
Coal Handling Area
Coal forwarding :
unload to silo B = 237 tons Rate: 186.12 T/H, 51.43T/H & 52.65T/H
unload to silo C = 303 tons Rate: 90.61 T/H, 56.33T/H, 108.98T/H, 29.39T/H & 85.71T/H
total unloaded = 540 tons
♣ load test of BC-05, BC-06 & crusher A finished
♣ cancel / stopped load test of crusher B, BC-07 & BC-08 due to overflow of coal at BC-06 transfer chute
Water Treatment Area
> Water Treatment in operation
- Seawater Pretreatment 2oo3 (A & B)
- Demi Water Treatment 2oo2 (B skid started @1400H)
- conducted silica analyzer re-calibration @1430H

> Waste Water Treatment in intermittent operation

- boiler blowdown treatment

> ECS in operation

- Two (2) Transformer-Rectifier energized at ~1000A; 70V each
- stopped at 1410H for maintenance of dosing line at pump station; re-started at 1430H

> Chemical Dosing

U1: Amine Dosing in Remote-Auto, O2 in Remote-Auto
U2: dosing not in operation

> SWAS
- Unit 1 SWAS Online from CEP discharge to feedwater ECO inlet line; Amine Dosing at Remote-Auto Mode
Chemical Tank Levels (1100H/1530H)
Amine : 450/450 mm
Phosphate: 590/590 mm
Hydrazine : 610/610 mm
- Unit 2 Offline; No dosing pumps running
Chemical Tank Levels (1100H/1530H)
Amine : 210/210 mm
Phosphate: 690/690 mm
Hydrazine : 670/670 mm

INVENTORY:
LIMITS
As of: 1800H ACTUAL LEVEL
LL (mm) HH (mm)
LIGHT FUEL OIL LEVEL: 3,941 mm 58.26 % 1,120 5,770
DEMI WATER TANK LEVEL: 8,021 mm 82.62 % 853 8,553
U1-CONDENSATE TANK LEVEL: 6,243 mm 70.11 % 1,181 7,950
U2- CONDENSATE TANK LEVEL: 7,791 mm 87.52 % 1,181 7,950
POTABLE WATER TANK LEVEL: 3,901 mm 79.59 % 1,040 4,070
SERVICE WATER TANK LEVEL: 9,677 mm 80.64 % 1,194 11,183
Unit #1 Bed Ash Silo Conditioner Load Test Result