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Intarder Operating Manual

intarder

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Oumarba Kamanda
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414 views

Intarder Operating Manual

intarder

Uploaded by

Oumarba Kamanda
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 12

Safe Transportation.

PriTarder-Operation
for MAN TGS / TGX

1
2
Dear Truckers,

Stress due to tight schedules, increasing operating cost and


a huge number of traffic on the road have become permanent
companions for both drivers and forwarders. But particularly
in times of increasing and tougher competition it is impossible
to go without safety and profitable driving. Profitable driving
means driving fast – with the lowest wear possible. Driving
professionals thus appreciate the brake output of a Retarder:

Up to 80 % of all brake operations can be performed without


wear with the new MAN PriTarder® brake system – no matter
whether on descending routes, on adaptation brakings or in
a stop-and-go traffic.

Have a pleasant trip at all times!


Your Voith Retarder Team

3
Why MAN PriTarder®
Braking System?
Because even the best service brakes
reach their limits.

The MAN PriTarder® Braking System is the combination of


pressure-controlled engine brake EVBec and Voith Aqua-
tarder PWR.

The PriTarder is an endurance braking system working with-


out wear and keeping the temperature level of the service
brake low. Your advantage: The service brake remains fully
functional, and offers an additional safety reserve in case of
emergency.

4
More advantages

• Braking power up to 610 kW / 830 HP


• Net Retarder weight approx. 33 kg
• No additional operating medium
• Maintenance-free

Aquatarder attached to engine front end

5
Function and Installation

The Voith Aquatarder PWR works with the engine coolant.


Its rotor, directly driven by the crankshaft, moves and accel-
erates the coolant. Same is deflected in the stator, slowed
down and returned to the rotor. Consequence: Pressure
builds up creating a braking torque and the vehicle is decel-
erated. Accumulating braking heat is immediately dissipated
via the vehicle cooling system.

Depending on the possible equipment of your vehicle with a


multi-function steering wheel, there are two variants for oper-
ating the PriTarder.

Hydrodynamic principle

Rotor Coolant Stator

6
MAN TGS

7
Operating Concept of the
MAN PriTarder® with
Multi-Function Steering Wheel

Allocation of the function keys to FGR* and FGB**


When a multi-function steering wheel is installed, the upper
steering-column switch is not required. The lower steering-
column switch takes over the function of the engine brake /
PriTarder.

1. Steering-column switch:
• Stepwise increase or reduce braking force (tip-function)

2. Push-button „MAX/OFF“:
• Switch to maximum braking force or switch off

Allocation of function keys

8
The functions of FGR/FGB, controlled from positions on the
lower steering-column lever are integrated in the multi-
function steering wheel.

6. Push-button „+“:
• Switch on and store speed

• Increase and store speed

7. Push-button „-“:
• Switch on and store speed

• Lower and save speed

8. Push-button „OFF“:
• Switch off

9. Push-button „MEM“:
• Switch on again with speed last stored

10. Preselection push-button:


• Change over between FGR* and FGB** (and ACC***)

* FGR = Driving speed control


** FGB = Driving speed limitation
*** ACC = Adaptive cruise control

Allocation of function keys

9
What Happens when
Changing Gear?

With the PriTarder you may change gears during the


braking process at any time – either manually or auto-
matically (Tipmatic).

1. Shift down early enough when shifting manually. The green


LED-line in the tachometer serves as an orientation guide
and lights up when the PriTarder is activated.

2. Depending on the lever position or on the Brake-Matic


requirements the Retarder control system automatically
switches off and on the PriTarder when opening / closing
the clutch. While the clutch is opened, the PriTarder
cannot – system-inherent – for a short period pass on any
braking torque into the drive line.

3. Speed increase while shifting gears on a descending route


may be avoided by shortly operating the service brake.

4. In addition, the vehicles are equipped with the electronic


braking system EBS5 with brake blending (automatic
service braking).

5. Shifting down increases the braking torque at the prop-


shaft and the water throughput in the PriTarder, optimizing
its availability.

6. When the BrakeMatic is set, the adjustment is automa-


tically reactivated after the shifting process.

10
Cold-start Function

With cold engine during vehicle standstill: switch on


PriTarder (step 6 or push-button)!
The PriTarder warms up the cooling water. When reaching
the coolant temperature of 60 °C the PriTarder is automati-
cally switched off again.

Advantages

• The engine reaches the operating temperature a lot faster


• The driver’s cab warms up faster
• The windows defrost and the view is improved
• Fuel consumption is reduced

11
G 1944 en, ak /BAI, 2015-03, 5 00. Dimensions and illustrations without obligation. Subject to modification.

Voith Turbo GmbH & Co. KG


Commercial Vehicles
Voithstraße 1
74564 Crailsheim, Germany
Tel. +49 7951 32-622
Fax +49 7951 32-574
[email protected]
www.voith.com

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